Pelican XBEDMT2 User manual

READ ME!
THANK YOU FOR PURCHASING A PELICAN™ CARGO CASE GEN2 CROSS BED MOUNT KIT. BEFORE YOU START, TAKE A MOMENT TO FAMILIARIZE
YOURSELF WITH THE FITTING INSTRUCTIONS AND THE COMPONENTS RECEIVED. REFER TO PAGE 1 FOR A LIST OF ALL THE COMPONENTS,
QUANTITIES AND TOOLS REQUIRED.
SINCE 1976
For Pelican™ BX135, BX255 Cargo Cases in Truck Beds using factory bed-flange mounting or Toyota™ Deck Rails.
IMPORTANT WARNING!
LATCHES AND MOUNTING KIT CARE
It is critical that Pelican™ Cargo Mounts and Cases be properly installed and securely attached to your vehicle. Failure to properly secure
the Mounts and Cargo Case to your vehicle could result in serious injury and even death. You are responsible for the fitment of the Mounts and
Cargo Cases to your vehicle. You must therefore periodically inspect the equipment for wear and damage. Replace if in doubt. If you have
limited mechanical experience you should not attempt to install the equipment. You should have the equipment installed by a professional
installer if you have any doubts about your abilities.
It is imperative that the user check the fit security of the cases to the vehicle after an initial brief period of driving and adjust if required.
Pelican recommends the user do so periodically and if road conditions change (i.e. freeway to dirt "road"), again check the fit security of the
attachment of the Case to the vehicle.
Periodically check the latches and mounting hardware to ensure there are no loose parts. Continual exposure to daylight may cause the black hardware
finish to dull. To maintain the glossy finish, occasionally apply a light coat of UV protectant. After exposure to salty coastal climates or snowy regions,
rinse off the mounts with water to remove salt deposits. To help prevent corrosion, apply a non-reactive silicone-based oil or spray to nuts and bolts.
Take care not to damage painted surfaces during mounting and dismounting. Touch-up paint is recommended as needed to prevent corrosion.
XBEDMT2
PELICAN™CARGO CASE
CARGO CASE CROSSBED MOUNT, GEN 2
PELICAN PRODUCTS, INC.
23215 Early Avenue, Torrance, CA 90505
Pelican.com • 310.326.4700
Pelican Products, Inc. (“Pelican”) guarantees its Pelican™ Cargo cases for a lifetime against
breakage or defects in workmanship. This lifetime warranty does not cover mounting hardware,
which Pelican warrants against defects in materials and workmanship for three years from the date
of purchase. To the extent permitted by law, Pelican’s liability is limited to the case and not its
contents and in no event shall Pelican’s liability to the purchaser for damages exceed the purchase
price of the case in respect of which damages are claimed.
TO THE EXTENT PERMITTED BY LAW: (A) THIS WARRANTY IS IN LIEU OF ALL WARRANTIES, EXPRESS
OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE; (B) ALL OTHER IMPLIED WARRANTIES AND ANY LIABILITY
NOT BASED UPON CONTRACT ARE HEREBY DISCLAIMED AND EXCLUDED; AND (C) IN NO EVENT SHALL
PELICAN BE LIABLE FOR ANY INDIRECT, PUNITIVE, INCIDENTAL OR CONSEQUENTIAL DAMAGES, OR
SPECIAL DAMAGES, REGARDLESS OF WHETHER A CLAIM FOR SUCH DAMAGES IS BASED ON WARRANTY,
CONTRACT, NEGLIGENCE OR OTHERWISE .
With valid dated proof of purchase, Pelican will either repair or replace any broken or defective
product, at our sole option. Certain products are available for a limited time only. If a claim is made
involving one of these products, Pelican reserves the right to replace a broken or defective product
with a standard Pelican product of comparable size and quality if no comparable limited edition
product is available at the time of a claim. TO THE EXTENT PERMITTED BY LAW, THIS SHALL BE THE
SOLE AND EXCLUSIVE REMEDY OF THE PURCHASER.
To make a warranty claim, the purchaser must complete the warranty claim form at
https://www.pelican.com/us/en/support/warranty/. Any warranty claims shall be made by the
purchaser as soon as practicable and, with respect to the mounts and related hardware, no later
than three years from the date of purchase. The purchaser must provide valid dated proof of purchase
and obtain a return authorization number from Pelican Customer Service prior to returning any
product, and is responsible for paying for all warranty freight costs. If Pelican determines that any
returned product is not defective, within the terms of this warranty, the purchaser shall pay Pelican
all costs of handling, return freight and repairs at Pelican’s prevailing rates.
This warranty does not cover normal wear and tear including but not limited to scratches, dents
or tears, aesthetic surface damage which may be caused by oxidation or by the natural breakdown
of colors caused by exposure to the elements. All warranty claims of any nature are barred if the
product has been altered, damaged or in any way physically changed, or subjected to abuse, misuse,
negligence or accident.
Some states and countries do not allow limitations on how long an implied warranty lasts or the
exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion
may not apply to you. This warranty gives you specific legal rights, and you may have other rights
which vary from state to state and country to country.
In Australia: The benefits provided to you under this warranty are in addition to your rights and
remedies as a consumer under the Australian Consumer Law as contained in the Competition and
Consumer Act 2010 (Cth) (“the Act”). Nothing in this warranty limits the rights or obligations of a
party under the Act in relation to the supply to consumers of goods which cannot be limited, modified
or excluded. If applicable, our goods come with guarantees that cannot be excluded under the Act.
Consumers are entitled to a replacement or refund for a major failure and compensation for any other
reasonably foreseeable loss or damage. Consumers are also entitled to have the goods repaired or
replaced if the goods fail to be of acceptable quality and the failure does not amount to a major
failure. If you are not a consumer under the Act, then your rights may be limited. To make a warranty
claim, the purchaser may contact Pelican Products Australia, Suite 2.33, West Wing, Platinum Bldg.,
Erina NSW 2250, Tel: [phone], or email: inf[email protected]. Any claims should be
made as soon as practicable. To expedite claims, the purchaser should obtain a return authorization
number from Pelican Customer Service prior to returning any product. The purchaser is responsible
for paying for all freight costs. If Pelican determines that any returned product is not defective,
within the terms of this warranty or the Act, the purchaser may pay Pelican all costs of handling,
return freight and repairs at Pelican’s prevailing rates. In the event that Pelican determines that
any returned product is defective, within the terms of this warranty or the Act, Pelican shall pay the
purchaser all reasonable costs of the purchaser in making a claim under this warranty.
PELICAN™ CARGO CASES AND MOUNTS
LIMITED LIFETIME WARRANTY (CASES) AND THREE YEAR WARRANTY (MOUNTS)
©2021 Pelican Products, Inc. Part No. XBEDMT-002-BLK Rev. A DE21 5-36666
Toyota is a registered trademark of Toyota Motor Corporation. All other trademarks are registered
and/or unregistered trademarks of Pelican Products, Inc., its subsidiaries and/or affiliates.
For warranty details go to www.pelican.com/warranty

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PARTS LIST TOOLS REQUIRED*
1GET ORGANIZED
M4, M6
ALLEN KEY / DRIVER
M10, M13, M15
WRENCH / SOCKET
ITEM NO. DESCRIPTION QT Y.
1 CROSS-BED MOUNT, BRACKET 2
2 CROSS-BED MOUNT, UPPER 2
3 M10 X 25 BTN-HD HEX DRV SCREW 4
4 M10 NYLON LOCK FLANGE NUT 4
5 CARGO CASE PLATE CLAMP 2
6 M8 NYLON LOCK NUT 8
7 M8 X 16 CARRIAGE BOLT 4
8 M8 X 30 CARRIAGE BOLT 4
9 CROSS-BED MOUNT, LOWER 2
10 M6 NYLON RETAINER WASHER 4
11 M10 NYLON FLAT WASHER, BLACK 4
12 FLANGE CLAMP 2
13 QUICK-RELEASE PIN 2
14 M6 FLAT WASHER 4
15 M6 SPLIT LOCK WASHER 4
16 M6 X 14 BTN HD HEX DRV SCREW 4
17 RAIL NUT, TOYOTA 4
18 LANYARD 2 * Tools not included.
2INSTALL CASE PLATE CLAMPS
SLIDE PLATE CLAMP UPWARDS WITH U-BEND
ENCLOSING CASE PLATE.
KEEP CLAMP VERTICAL AS SHOWN WHILE
TIGHTENING SCREWS WITH M4 ALLEN TOOL
TO SECURE FIRMLY IN PLACE.
CLAMP SHOULD BE SECURE AGAINST
SLIDING OR ROTATION, WITH MOUNTING
EARS VERTICAL.
CHECK THAT TOP EDGE OF CLAMP IS
PARALLEL WITH EDGE OF CASE PLATE.
REPEAT CASE PLATE CLAMP INSTALLATION
ON OPPOSITE END OF CASE.
CENTER CLAMP LEFT TO RIGHT TO ALIGN SCREW
HOLES WITH PLATE SLOTS.
FIT TWO (M6 X 14) SCREWS THROUGH SLOTS INTO
THREADED HOLES IN CLAMP.
2.1 2.2
2.3

3 4
3ASSEMBLE UPPER AND LOWER MOUNTS TO BRACKETS
This side UP. PLACE EARS OF BRACKET INSIDE UPPER
MOUNT EARS AS SHOWN BELOW.
FIT (M10) NYLON FLAT WASHERS BETWEEN
THEM WITH (M10 X 25) BUTTON HEAD BOLTS.
FASTEN (M10) LOCK-NUTS SNUGLY
BUT ALLOWING ROTATION OF MOUNT.
MOUNTS WILL SWING OUT OF WAY
WHEN INSTALLING/REMOVING CASE.
Correct location of M10 Nylon Washers
FIT TWO (M8 X 16) CARRIAGE BOLTS IN SQUARE HOLES
FROM FRONT OF UPPER MOUNT THROUGH SLOT IN
LOWER MOUNT. FASTEN (M8) LOCK NUTS LOOSELY TO
ALLOW ADJUSTMENT LATER.
REPEAT FOR SECOND ASSEMBLY.
4ASSEMBLE BED RAIL HARDWARE TO A-ARMS
4A FOR UNIVERSAL BED RAIL FLANGE MOUNTING
B
A
ASSEMBLE TWO (M8 X 30) CARRIAGE BOLTS THROUGH
SLOTS IN FLANGE CLAMPS TO NYLON RETAINER WASHERS.
SLIDE NYLON RETAINER WASHERS AGAINST
FLANGE CLAMP TO TIGHTLY SEAT SQUARE
BOLT FEATURES IN SLOTS AS SHOWN.
FIT FLANGE CLAMP ASSEMBLIES TO MOUNTING
BRACKET WITH FOUR (M8) LOCK-NUTS.
LEAVE NUTS LOOSE TO ALLOW CLAMPING ON
TRUCK BED RAIL FLANGE.
*NOTE LEG “B”IS SHORTER THAN “A” AND SHOULD
BE AT TOP WITH SLOTS CLOSER TO BOTTOM.
REPEAT ASSEMBLY FOR OTHER SIDE.

5 6
4B FOR TOYOTA DECK RAIL MOUNTING
ASSEMBLE TWO (M8 X 30) CARRIAGE BOLTS THROUGH
RAIL NUTS AND NYLON RETAINER WASHERS.
SLIDE NYLON RETAINER WASHERS FIRMLY AGAINST RAIL
NUTS AND TIGHTLY SEAT SQUARE BOLT FEATURES AS SHOWN.
TEMPORARILY REMOVE ENDCAP FROM RAIL
AND SLIDE IN RAIL NUT ASSEMBLIES.
LEAVE NUTS LOOSE TO
ALLOW FINAL ADJUSTMENT.
REPEAT ASSEMBLY FOR OTHER SIDE.
5MOUNT CROSS-BED
SUBASSEMBLY TO TRUCK BED RAIL
SLIDE FLANGE CLAMP AND CARRIAGE BOLT
UP AS HIGH AS POSSIBLE ON RAIL FLANGE.
MAY REQUIRE REPOSITIONING ALONG RAIL
TO CLEAR RIBS OR FASTENERS.
PARTIALLY TIGHTEN M8 LOCKNUTS TO ALLOW
FINAL ADJUSTMENT.
PARTIALLY TIGHTEN M8 LOCKNUTS
TO ALLOW FINAL ADJUSTMENT.
SWING MOUNT UPWARDS INSIDE CASE PLATE CLAMP.
ADJUST LOWER MOUNT LENGTH TO INSERT QUICK
RELEASE PIN THROUGH BOTH.
5A FOR UNIVERSAL BED RAIL FLANGE MOUNTING
5B FOR TOYOTA DECK RAIL MOUNTING
4ASSEMBLE BED RAIL HARDWARE TO A-ARMS

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6DETERMINE LOCATION IN TRUCK BED
POSITION CASE IN TRUCK BED TO DETERMINE LOCATION OF MOUNTING BRACKETS.
IMPORTANT: CASE MUST BE CENTERED LEFT TO RIGHT TO PROPERLY SECURE CASE WITH CROSS-BED MOUNTING SYSTEM.
ENSURE ADEQUATE CLEARANCE FOR LID OPENING.
CHECK THAT LATCHES ON OPEN LID DO NOT CONTACT
REAR WINDOW OF TRUCK CAB.
7SECURE MOUNT TO TRUCK BED RAIL
REPEAT WITH INSTALLATION OF MOUNT ON
OPPOSITE SIDE OF CASE AND TRUCK BED.
MAKE SURE CASE IS CENTERED LEFT-TO-RIGHT IN
TRUCK BED, THEN FIRMLY TIGHTEN LOCK-NUTS ON
BOTH LOWER MOUNTS.
CHECK THAT CASE IS IN FINAL DESIRED LOCATION.
FIRMLY TIGHTEN 2 M8 LOCK-NUTS ON MOUNTING
BRACKET TO SECURE POSITION.

910
8ASSEMBLE LANYARDS
TO LOWER SADDLE ARMS
DETERMINE WHICH SIDE THE QUICK RELEASE PIN WILL BE
INSERTED FROM (MAY VARY LEFT TO RIGHT ON TRUCK).
1. SQUEEZE END OF LANYARD AND PUSH THROUGH SMALL HOLE
IN LOWER ARM ON THAT SIDE.
2. FEED OTHER END BACK THROUGH LOOP. PUSH PAST CRIMP
EDGE TO SECURE, AS SHOWN.
3. ATTACH LOOSE END TO KEY-RING ON QUICK RELEASE PIN.
REPEAT FOR OTHER MOUNT.
9TO SECURE CARGO CASE AGAINST THEFT
PADLOCK ONE OR BOTH MOUNTS (LOCK SOLD SEPARATELY).
10 COMPLETED INSTALLATION