PENKO SGM800 User manual

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Manual:
SGM800 Digizer
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PENKO Engineering B.V.
Your Partner for Fully Engineered Soluons

SGM800 Digizer
2
IMPORTANT SAFETY INFORMATION
READ THIS PAGE FIRST!
Penko Engineering manufactures and tests
its products to meet all applicable naonal
and internaonal standards. It is vital that
this instrument is correctly installed, used,
and maintained to ensure it connues to
operate to its opmum specicaon.
The following instrucons must be adhered
to and incorporated into your safety
program when installing, using, and
maintaining Penko products. Failure to
follow the recommended instrucons can
aect the system’s safety and may increase
the risk of serious personal injury, property
damage, damage to this instrument and
may invalidate the product’s warranty.
• Read the instrucons fully prior to
installing, operang, or servicing the
product. If this Instrucon Manual is not the
correct manual for the Penko product you
are using, call 0031(0)318-525630 for a
replacement copy. Keep this Instrucon
Manual in a safe place for future reference.
• If you do not fully understand these
instrucons, contact your Penko
representave for claricaon.
• Pay careful aenon to all warnings,
cauons, and instrucons marked on and
supplied with the product.
• Inform and educate your personnel about
the correct installaon, operaon, and
maintenance procedures for this product.
• Install your equipment as specied in the
installaon instrucons of the appropriate
Instrucon Manual and as per applicable
local and naonal codes. Connect all
products to the proper electrical sources.
• To ensure correct performance, use quali-
ed personnel to install, operate, update,
program, and maintain the product.
• When replacement parts are required,
ensure that qualied technicians use repla-
cement parts specied by Penko. Unauthori-
zed components and procedures can aect
the product's performance and may aect
the connued safe operaon of your
processes. The use of non-specied ‘look-
alike’ substuon parts may result in the
risk of re, electrical hazards, or improper
operaon.
• Ensure that all equipment doors are closed
and protecve covers are in place, except
when maintenance is being performed by
qualied persons, to prevent electrical
shock and personal injury.

SGM800 Digizer
WARNING
3
ELECTRICAL SHOCK HAZARD
Installing cable connecons and servicing this instrument require access to shock hazard
level voltages which can cause death or serious injury.
Disconnect separate or external power sources to relay contacts before commencing any
maintenance.
The electrical installaon must be carried out in accordance with CE direcons and/or any
other applicable naonal or local codes.
Unused cable conduit entries must be securely sealed by non-ammable blanking plates or
blind grommets to ensure complete enclosure integrity in compliance with personal safety
and environmental protecon requirements.
To ensure safety and correct performance this instrument must be connected to a
properly grounded, three-wire power source.
Proper relay use and conguraon is the responsibility of the user.
Do not operate this instrument without the front cover being secured. Refer any
installaon, operaon or servicing issues to qualied personnel.
WWW.PENKO.COM
Penko is an ETC Company
e-mail: [email protected]

SGM800 Digizer
4
TABLE OF CONTENT
Chapter Page
1. Loadcell power connection 6
1.1 SGM800 basic digitizer 6
1.2 SGM810 digitizer analog 7
1.3 SGM820 digitizer Ethernet 8
1.4 SGM830 digitizer CAN 9
1.5 SGM840 digitizer Profibus 10
1.6 SGM850 digitizer Serial 11
2.Indication of display 12
3. Explanation of front keys 13
4. First use of Indicator 14
4.1 Configuration menu structure 14
4.2 Display indication at startup 15
4.3 Weigher Setting 16
4.4 Calibration 18
4.5 First use by using PI Mach II software 22
5. Main Menu 30
5.1 Setpoints (not for SGM810) 30
5.2 TAC (Traceable Acces Code) 31
5.2 CAL (Calibration counter) 32
6. Configuration Menu 33
6.1 Setpoint function settings (not for SGM810) 34
6.2 Setpoint action settings (not for SGM810) 35
6.3 Analog output settings 37
6.4 Local bus communication settings (RS485) 41
6.5 Ethernet settings (SGM820 only) 42
6.6 Can bus port settings (SGM830 only) 48
6.7 Profibus settings (SGM840 only) 51
6.8 RS232 port settings (SGM850 only) 53
6.9 RS422 port settings (SGM850 only) 57
6.10 Indicator settings 61
6.11 Multi range/interval settings 68
6.12 Filter settings 71
6.13 Digital filter settings 75
6.14 Pre-calibration settings 77
6.15 Calibration settings 80

SGM800 Digitizer
5
TABLE OF CONTENT
Chapter Page
6.16 Theoretic calibration 85
6.17 Geographic calibration 90
6.18 Date and time configuration (SGM850 only) 93
6.19 Recall 94
6.17 Firmware update 95
7. Firmware update 96
8. Event Log 98
9. Alibi Memory 99
9.1 SGM800 Indicator Alibi Memory 100
9.2 SGM800 Controller CHK Alibi Memory 101
9.3 SGM800 Controller MFL Alibi Memory 102
10. Error codes 103
10.1 Weigher error codes 104
11. ASCII 104
11.1 ASCII protocol format 104
11.2 ASCII protocol commands 105
12. Profibus protocol description 107
13. Standard factory settings 108
Appendix I 111

SGM800 Digizer
1. Load cell / power connection
1.1 SGM800 basic digitizer
6
Analoge output (option) Counter iputs ,=1kHz @VDC with 50% duty cycle
Outputs 25V/0.5A AC/DC
Local bus
To PC Config software
DC POWER SUPPLY 18-32Vdc 6-Wire load cell connection Vexc=5Vdc
When the SGM800 is powered by USB (not 24Vdc) the loadcell interface and the analog output don’t work.
This product is intended to be supplied by a Class 2 or Limited Power Source, rate 18 - 32 Vdc, 0.2A@24Vdc.

SGM800 Digizer
1. Load cell / power connecon
1.2 SGM810 digitizer analog
7
Analoge output (option) Local bus
To PC Config software
DC POWER SUPPLY 18-32Vdc 6-Wire load cell connection Vexc=5Vdc
When the SGM800 is powered by USB (not 24Vdc) the loadcell interface and the analog output don’t work.
This product is intended to be supplied by a Class 2 or Limited Power Source, rate 18 - 32 Vdc, 0.2A@24Vdc.

SGM800 Digizer
1. Load cell / power connecon
1.3 SGM820 digitizer ethernet
8
Analoge output (option) Local bus To PC Config software
DC POWER SUPPLY 18-32Vdc 6-Wire load cell connection Vexc=5Vdc
ounter iputs ,=1kHz @VDC with 50% duty cycle
Outputs 25V/0.5A AC/DC
When the SGM800 is powered by USB (not 24Vdc) the loadcell interface and the analog output don’t work.
This product is intended to be supplied by a Class 2 or Limited Power Source, rate 18 - 32 Vdc, 0.2A@24Vdc.

SGM800 Digizer
1. Load cell / power connecon
1.4 SGM830 digitizer CAN
9
Analoge output (option) Local bus
To PC Config software
DC POWER SUPPLY 18-32Vdc 6-Wire load cell connection Vexc=5Vdc
Inputs Input 1=5khz 18-28Vdc Outputs 25V/0.5A AC/DC
Remote canbus
When the SGM800 is powered by USB (not 24Vdc) the loadcell interface, the analog output and CAN bus don’t work.
This product is intended to be supplied by a Class 2 or Limited Power Source, rate 18 - 32 Vdc, 0.2A@24Vdc.

SGM800 Digizer
1. Load cell / power connecon
1.5 SGM840 digitizer Profibus
10
Analoge output (option) Local bus To PC Config software
DC POWER SUPPLY 18-32Vdc 6-Wire load cell connection Vexc=5Vdc
Inputs Input 1=5khz 18-28Vdc Outputs 25V/0.5A AC/DC
Profibus DP
When the SGM800 is powered by USB (not 24Vdc) the loadcell interface, the analog output and Probus don’t work.
This product is intended to be supplied by a Class 2 or Limited Power Source, rate 18 - 32 Vdc, 0.2A@24Vdc.

SGM800 Digizer
1. Load cell / power connecon
1.6 SGM850 digitizer Serial
11
Analoge output (option) Local bus
To PC Config software
DC POWER SUPPLY 18-32Vdc 6-Wire load cell connection Vexc=5Vdc
Inputs Input 1=5khz 18-28Vdc Outputs 25V/0.5A AC/DC
RS232/RS422
When the SGM800 is powered by USB (not 24Vdc) the loadcell interface, the analog output and Serial communicaon don’t work.
This product is intended to be supplied by a Class 2 or Limited Power Source, rate 18 - 32 Vdc, 0.2A@24Vdc.

SGM800 Digizer
2. Indicaon of Display
1. Weigher stable
2. Zero active
3. Tare active
4. Output active 1-4
5. Weigher value
15
2
3
4
1
2
3
With cover closed
With cover opened
Functions of these keys will be described on the next page.
1. key 1 press <2sec.=
key 1 press >2sec.=
2. key 2 press <2sec.=
key 2 press >2sec.=
3. key 2 press <2sec.=
key 2 press >2sec.=
12

SGM800 Digizer
3. Explanaon of front keys
Pressing key 1 “short”.
In Weighing mode: create a new zero level.
In Menu mode: increase value by 1 or move up in menu.
Pressing key 1 “long”.
In Weighing mode: reset zero level to the original zero level.
In Menu mode: decrease value by 1 or move down in menu.
All keys have different functions depending if you are in weighing or
menu mode.
Pressing key 2 “short”.
In Weighing mode: set/ reset tare and reset preset tare.
In Menu mode: go into sub-menu or move cursor 1 position to the left.
Pressing key 2 “long”.
In Weighing mode: set preset tare.
In Menu mode: move cursor 1 position to the right.
Pressing key 3 “short”.
In Weighing mode: enter menu.
In Menu mode: escape move back in menu without saving changes.
Pressing key 3 “long”.
In Weighing mode: enter configuration menu.
In Menu mode: Confirm made changes.
13
Menu will jump back one level every 30 seconds of inactivity.

4. First use of indicator
SGM800 Digizer
14
4.1 First use of indicator -Configuration menu structure-
- - - Fun setpoint function settings (not for SGM810 or controller)
- - - ACn setpoint action settings (not for SGM810 or controller)
- - - dAC Analog output settings
- - - 485 Local bus communication settings (RS485)
- - - Eth Ethernet settings (SGM820 only)
- - - CAn Can bus port settings (SGM830 only)
- - - - Pb Profibus settings (SGM840 only)
- - - 232 RS232 port settings (SGM850 only)
- - - 422 RS422 port settings (SGM850 only)
- - - Ind Indicator settings
- - - rng Multi range/interval settings
- - - FIL Filter settings
- - - dSF Digital filter settings
- - - PCL Pre-calibration settings
- - - CAL Calibration settings
- - - tCL Theoretic calibration
- - - gCL Geographic calibration
- - - CLo Date and time configuration
- - - rcL Recall
- - - SoF Firmware update

4. First use of indicator
SGM800 Digizer
The start
Turn the indicator on by connecting it to the power supply.
A series of display will appear:
Dislay test. All LED will turn on to confirm that
the device display is functioning correctly.
Model Name. This shows the model name of
the device (in this case a SGM820 Ethernet).
Software version. This is the software version
installed in the device.
Software update counter. The number of times
that the software of the device is updated.
TAC code. The Traceable Access Code is the counter that keeps track how
many times
indicator setting are changed.
CAL Code. The Calibration code is the
counter that keeps track how many times the
calibration setting are changed.
Delay time. The delay time is warming up.
This is needed for certification. The counter will
count back from 180 to 0.
15
4.2 Display indication at startup

4. First use of indicator
SGM800 Digizer
Set up the correct indicator setting (step size and decimal point position).
Turn the indicator on by connecting it to the power supply.
Press key 3 for >2
sec. to get in to
Con-
figuration Menu.
(In SGM810 or
controller)
Go to the Indicator parameters pressing key
1 <2 sec.
Go into the Indicator parameters pressing key 2.
Use Ind 1 to set the maximum net weight
value. Set maximum load to prevent
overload by the user. The indicator will not show any weight above the
filled in value. Range: 0 – full display.
To change the value, press key 2
<2 sec.
Use key 1 and 2 to change the value. Key 1 is for changing the number
(1-9), key 2 is for changing the position of the cursor. Confirm by pressing
16
4.3 First use of indicator -Weigher settings-

SGM800 Digizer
First use of indicator -connue-
When the maximum net weight value is set succesfully, the following screen is
visible:
Dis- play step size
Press key 1 <2 sec. untill you see Ind 5 and press key 2 <2 sec.
Use Ind 5 to set the display step size. The step size
defines the scaled parts of the weight value. The display value will be rounded off
to the nearest value with a valid step size.
Use key 1 to select the correct step size.
Choose between 1, 2, 5, 10, 20, 50, 100, 200, 500 and confirm by pressing key 3
for >2 sec.
Up Down Confirm
Done succesfully, the following screen is visible:
Decimal point
To set the Decimal point position, enter Ind 6 by pressing key 2 <2 sec.
The following screen is visible:
17

SGM800 Digizer
First use of indicator -connue-
Press key 1 to define the point position and confirm by pressing key 3
for >2 sec.
Left Right Confirm
Done succesfully, the following screen is visible:
Press key 3 <2 sec to go back to Configuration
Menu.
Press key 3 <2 sec to go back to main weigher display.
18

SGM800 Digizer
First use of indicator -connue-
4.4 First use of indicator -Calibration-
Press key 3 for >2sec. to get in to Configuration Menu.
(In SGM810
or controller)
Go to the Calibration parameters by pressing
key 1 <2 sec. until you see - - - CAL
Check and delete calibration points.
To enter the Calibration settings, press
key 2 <2 sec.
The following screen is visible:
Press key 1 <2 sec. to go to CAL 3
and press key 2 <2 sec.
Use CAL 3 to check and delete all existing cali-
bration points. Step through the calibration
points with key 1. Delete a calibration point by pressing
key 3 >3 sec.
19

SGM800 Digizer
First use of indicator -connue-
Calibration Settings -continue-
When a number is shown, the deletion of one calibration point is completed and
more points need to be deleted. Press key 3 >3 sec to do so.
>3 sec.
When all calibration points are deleted, the following screen is visible:
Entering new calibration points.
Use key 1 <2 sec. to go to CAL 1 and press key 2 <2 sec.
After entering, the following
screen is visible:
And will automatically jump to:
First calibrate the zero point (CP1). Make sure the weigher is unloaded and press
key 3 >2 sec.
20