PennEngineering ATLAS RIV949 User manual

RIV
VERTICAL HYDROPNEUMATIC TOOL FOR
RIVET NUTS FROM M TO M WITH
STROKE AND PRESSURE ADJUSTMENT
OPERATING INSTRUCTIONS
QUALITY MANAGEMENT SYSTEM
CONFORMING TO
ISO 9001:2008 STANDARD
CODE
4560800

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Instruction Manual - RIV949

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Instruction Manual - RIV949
WARNING!
RIV949 COMES WITHOUT KITS.
KITS MUST BE ORDERED SEPARATELY ACCORDING TO USER NEEDS.
FEATURES
PLEASE CONSIDER THAT THE TOOL FEATURES TWO POSSIBILITIES:
STROKE ADJUSTMENT AND PRESSURE REGULATION.
WORKING WITH PRESSURE, YOU CAN PLACE THE SAME INSERT NUT ON DIFFERENT THICKNESSES, UNSCREWING ALL OF THE RING
NUT. FOR EXAMPLE, IF YOU HAVE AN INSERT NUT WITH A MAXIMUM GRIP RANGE OF 6 MM, YOU CAN ALSO PLACE IT ON A THINNER
THICKNESS WITHOUT BREAKING THE TIE ROD.
IT IS POSSIBLE TO WORK WITH STROKE ONLY, SCREWING ALL THE MANOSTAT AND ADJUSTING THE RING NUT.
YOU MUST USE PRESSURE AND STROKE TOGETHER WHEN YOU NEED THAT AFTER PLACING, THE PROTRUSION IS UNIFORM. IN THIS
CASE, THE RING NUT HAS THE FUNCTION OF LIMITING THE STROKE.

Instruction Manual - RIV949
CONTENTS
1 - GENERAL INFORMATION P.5
1.1 MANUFACTURER
1.2 ASSISTANCE
1.3 CERTIFICATION AND EC MARKING
1.4 WARRANTY
1.5 MANUAL STRUCTURE
1.5.1 PURPOSE AND CONTENTS
1.5.2 RECEIVERS
1.5.3 PLACING OF THE MANUAL
1.5.4 SYMBOLS USED
2 - TOOL DESCRIPTION P.6
2.1 OPERATING SYSTEM
2.2 VIBRATION
2.3 NOISE LEVEL
2.4 TECHNICAL DATA
2.5 NOSE ASSEMBLIES AND STANDARD ACCESSORIES
2.5.1 ACCESSORIES ON REQUEST
2.5.1.1 FOR RIVSERT PLACING
2.5.1.1.1 KIT949/03 – KIT FOR RIVSERT M3
2.5.1.1.1.1 KIT949/03 COMPOSITION
2.5.1.1.2 KIT949/04 KIT FOR RIVSERT M4
2.5.1.1.2.1 KIT949/04 COMPOSITION
2.5.1.1.3 KIT949/05 – KIT FOR RIVSERT M5
2.5.1.1.3.1 KIT949/05 COMPOSITION
2.5.1.1.4 KIT949/06 – KIT FOR RIVSERT M6
2.5.1.1.4.1 KIT949/06 COMPOSITION
2.5.1.1.5 KIT949/08 – KIT FOR RIVSERT M8
2.5.1.1.5.1 KIT949/08 COMPOSITION
2.5.1.1.6 KIT949/10 – KIT FOR RIVSERT M10
2.5.1.1.6.1 KIT949/10 COMPOSITION
2.5.1.1.7 KIT949/12 – KIT FOR RIVSERT M12
2.5.1.1.7.1 KIT949/12 COMPOSITION
2.5.1.2 FOR RIVBOLT PLACING
2.5.1.2.1 KIT949/04B – KIT FOR RIVBOLT M4
2.5.1.2.1.1 KIT949/04B COMPOSITION
2.5.1.2.2 KIT949/05B KIT FOR RIVBOLT M5
2.5.1.2.2.1 KIT949/05B COMPOSITION
2.5.1.2.3 KIT949/06B – KIT FOR RIVBOLT M6
2.5.1.2.3.1 KIT949/06B COMPOSITION
2.5.1.2.4 KIT949/08B – KIT FOR RIVBOLT M8
2.5.1.2.4.1 KIT949/08B COMPOSITION
2.5.1.2.5 KIT949/10B – KIT FOR RIVBOLT M10
2.5.1.2.5.1 KIT949/10B COMPOSITION
3 - PARTS P. 23
3.1 PARTS
3.1.1 QUICK KIT COMPLETE WITH SPRING
3.1.1.1 QUICK KIT COMPLETE WITH SPRING COMPOSITION
3.1.1.1.1 SPECIAL TOOTHED RING NUT FOR SOCKET CAP SCREWM8.NO
NEED FOR REDUCTION (CODE 3472600) (OPTIONAL)
3.1.2 HIGH RESISTANCE SPECIAL KIT FOR M8 WITH FIXED RING NUT
3.2 ORDERING SPARE PARTS
4 - SAFETY P. 26
4.1 GENERAL WARNINGS
4.2 INTENDED USE
4.3 OPERATING CONTAINDICATIONS
4.4 RESIDUE RISKS
4.5 IDENTIFICATION/SERIAL NUMBER
5 - INSTALLATION P. 28
5.1 TRANSPORT AND HANDLING
5.2 STORAGE
5.3 CONNECTIONS
5.3.1 PNEUMATIC
5.4 AIR SUPPLY
5.5 BOX FIXING POSSIBILITIES
5.6 PRELIMINARY CHECKS
6 - OPERATION P. 30
6.1 OPERATORS
6.2 DISASSEMBLY AND REASSEMBLY OF THE EXTERNAL SLEEVE
6.3 TOOL PREPARATION AND SCREW REPLACEMENT
6.4 EXAMPLES OF SETTINGS
6.5 EXAMPLES OF RIVET NUT PLACING
7 - SERVICING THE TOOL P. 36
7.1 MAINTENANCE STATUS
7.2 CLEANING
7.3 ORDINARY MAINTENANCE
7.3.1 FILLING THE HYDRAULIC CIRCUIT WITH OIL
7.3.2 PARTS SUBJECT TO WEAR
7.4 MAINTENANCE KIT ON REQUEST
8 - FAULT DIAGNOSIS P. 39
9.1 REPAIRS
9.2 REQUESTING ASSISTANCE
9 - DISMANTLING INSTRUCTIONS P. 39
9.1 DISMANTLING INSTRUCTIONS
10 - ENCLOSED DOCUMENTS P. 39
10.1 DECLARATION

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Instruction Manual - RIV949
1 - GENERAL INFORMATION
1.1 - MANUFACTURER
Established in 1973, Rivit S.r.l. produces and distributes Fasteners and Tools for Fixings (tools for rivets and rivet nuts). With extensive
technical expertise, the company oers a wide range of products for fastening systems.
PHONE ++39 051 4171111 FAX ++39 051 4171129
1.2 - ASSISTANCE
For assistance with tool use or maintenance, or to order spare parts, please contact your local authorized dealer or Rivit S.r.l. directly.
Please specify the identification/serial numbers of the tool, which are written on the outer casing.
C 1 See section 3
1.3 - CERTIFICATION AND EC MARKING
The tool is manufactured in compliance with the European Directives, which are validated when the tool is put on the market. As the
tool is not included in ENCLOSURE IV of DIRECTIVE 2006/42/EC, Rivit S.r.l. issues a self-certification to apply the EC marking.
1.4 - WARRANTY
The warranty is valid for 12 months, as of the date indicated on the invoice.
The warranty only covers replaced parts. Labor is not included.
The following are not covered by warranty: Standard accessories (see section 2.5) and tool damages caused by:
• Transport and/or handling.
• User error.
• Failed servicing/maintenance, as indicated in section 7 of this manual.
• Faults and/or breakages that are not attributable to tool anomalies,
• Normal consumption of consumables.
The warranty is deemed invalid in both the case of unauthorized tampering/replacements of tool components, and in the case of
using accessories, tools or consumables dierent to those recommended by the manufacturer, which could cause potential injuries
to the end user.
Rivit S.r.l. assumes responsibility if the tool is originally defective but is not responsible if the user fails to follow the provided
instructions.
1.5 - MANUAL STRUCTURE
1.5 - MANUAL STRUCTURE
This instruction manual must be read by the Customer to ensure the correct pre-arrangement, installation, and
use of tool. .
1.5.1 - PURPOSE AND CONTENTS
The manual was developed to provide the Customer with the necessary information to not only use the tool
correctly, but to also manage it self-suiciently and safely. It includes information concerning technical aspects,
operation, maintenance, spare parts, and safety.
Users and Qualified Technicians must read the instructions thoroughly before using the tool.
If you have any questions, please contact Rivit S.r.l. for clarification.
1.5.2 - RECEIVERS
This manual was written for both the operators and the technicians who will service the tool.
Operators should not carry out procedures reserved to service and/or qualified technicians. Rivit S.r.l. is not
liable for any damage caused by failure to observe this rule.
1.5.3 - PLACING OF THE MANUAL
This instruction manual must be kept near the tool, inside a dedicated container, and away from liquids or
anything else that may damage its readability.

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Instruction Manual - RIV949
1.5.4 - SYMBOLS USED
2 - TOOL DESCRIPTION
2.1 - OPERATING SYSTEM
The hydropneumatic RIV949 tool, with oil pressure adjustment, is designed to place the following fasteners:
▶ RIVSERT female rivet nuts (from M3 to M12)
▶ RIVBOLT male rivet nuts (from M4 to M8)
The hydropneumatic system and the mechanical components used in the inside structure of the RIV949, when compared with other
riveting tools, result in greater reliability. Tool features reduce potential issues caused by the wear and tear of the components, and
consequently the tool will last longer and perform better. The technical solutions adopted make the RIV949 more compact and lighter.
The successful outcome is a very handy tool.
2.2 - VIBRATION
When used correctly and in compliance with the provided instructions, the tool does not produce dangerous vibration.
2.3 - NOISE LEVEL
The tool is designed and manufactured to generate a very low noise level. The weighed equivalent of continuous acoustic
pressure level A in the operator position is below 80 dB (A).
2.4 - TECHNICAL DATA
The following table provides the technical data and features of the tool. Please refer to this table when contacting our Technical
Assistance Department .
SYMBOL MEANING COMMENT
P ... HAZARD This highlights a hazard with risk for the user.
A ... WARNING This points out a warning/note on key functions or useful information.
Read the texts indicated by this symbol with careful attention.
C ... CONSULT Consult the instruction manual before carrying out a specific
procedure.

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Instruction Manual - RIV949
Figure 2.4-A
Figure 2.4-C
TABLE 2.4-A TECHNICAL DATA AND FEATURES
AIR WORKING PRESSURE 6 bar
MIN – MAX AIR PRESSURE 5 – 7 bar
AIR CONSUMPTION PER CYCLE AT 6 BAR 5 litri
MAX STROKE 6,5 mm
MAX FORCE 21.000 N
MOTOR SPEED (SPIN ON) 1600 rpm
MOTOR SPEED (SPIN OFF) 2000 rpm
BOX DIMENSIONS (CABINET) 500x300x210 mm
HANDLE WEIGHT (WITHOUT NOSE) 2,0 Kg
TOTAL WEIGHT 21 Kg
OIL HOSES LENGTH 2,5 m
VIBRATIONS < 2,5 m/s2
NOISE LEVEL 76 dB (A)
REF. CODE QTY DESCRIPTION
Fig. 2.4 - C 3531800 1 KIT949-SPECIAL EXTENDED HEAD
A/1. 3446600 1 90 MM EXTENDED SLEEVE
A/2. 3446900 1 90 MM INTERNAL EXTENDED SLEEVE
When ordering these two items, you can reach a total head extension of 165 mm (see figure 2.4-C)
A/1 A/2

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Instruction Manual - RIV949
2.5 - NOSE ASSEMBLIES AND STANDARD ACCESSORIES
The nose assemblies stated below refer to standard tools.
A special tool may require special parts, dierent to those listed.
Figure 2.5-A
REF. CODE QTY DESCRIPTION
RIV 949- HYDROPNEUMATIC TOOL FOR
RIVET NUT WITH STROKE AND
PRESSURE ADJUSTMENT
Fig.2.5-A 4560800 1 RIV 949-HYDRO-PNEUMATIC TOOL
FOR RIVET NUTS
50. 4572200 1 HYDRAULIC OIL TYPE ISO VG 32 1
LITER
52. 0207300 1 UNIVERSAL SPANNER
53. 2533800 1 EMERGENCY AND STROKE
REGULATION PIN
54. 4154200 1 PRESSURE ADJUSTING KEY MM
.3.0(PARA 6.3)
- - 1 INSTRUCTION MANUAL
- - 1 INSTRUCTION MANUAL
53 50 52 54

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Instruction Manual - RIV949
2.5.1 - ACCESSORIES ON REQUEST
The tool can be supplied with dierent accessories according to the kind of fastener to be placed.
2.5.1.1 - FOR RIVSERT PLACING:
The user must purchase the following kits separately according to the fastener to be used.
KIT CODE
949P/03 3441100
949P/04 3441200
949P/05 3441300
949P/06 3441400
949P/08 3441500
949P/10 3441600
949P/12 3441700
You must screw the
dierent kits in this
position
Head RING NUT can be ordered separately (Code 0327700).
A1

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Instruction Manual - RIV949
2.5.1.1.1 KIT949/03 –KIT FOR RIVSERT M3
Figure 2.5-B
2.5.1.1.1.1 KIT949/03 COMPOSITION
Figure 2.5-C
TABLE 2.5-A
Upon request, we can provide a screw longer than the standard one.
REF. CODE QTY DESCRIPTION
Fig. 2.5-B 3441100 1 KIT949-KIT RIVSERT M3 SOCKET CAP SCREW
REF. CODE QTY DESCRIPTION
1. 3457500 1 HEAD WITH RING NUT FOR M3 SCREW
2. 3457400 1 ADAPTER FOR M3 SCREW
3. 3457600 1 SOCKET CAP SCREW M3X4012.9 UNI5931/DIN912
4. 3466200 1 HEXAGONAL JOINT WITH SPRING FOR M3 SCREW
1 2 3 4
REF. CODE QTY DESCRIPTION
3a. 2193500 1 SOCKET CAP SCREW M3X50 12.9 UNI5931/DIN912

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Instruction Manual - RIV949
2.5.1.1.2 KIT949/04 –KIT FOR RIVSERT M4
Figure 2.5-D
2.5.1.1.2.1 KIT949/04 COMPOSITION
Figure 2.5-E
TABLE 2.5-B
Upon request, we can provide a screw longer than the standard one.
REF. CODE QTY DESCRIPTION
3a. 4186400 1 SOCKET CAP SCREW M4X65 12.9 UNI5931/DIN912
REF. CODE QTY DESCRIPTION
Fig. 2.5-D 3441200 1 KIT949-KIT RIVSERT M4 SOCKET CAP SCREW
REF. CODE QTY DESCRIPTION
1. 3470200 1 HEAD WITH RING NUT FOR M4 SCREW
2. 3466300 1 ADAPTER FOR M4 SCREW
3. 3470500 1 SOCKET CAP SCREW M4X5512.9 UNI5931/DIN912
4. 3470600 1 HEXAGONAL JOINT WITH SPRING FOR M4 SCREW
123 4

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Instruction Manual - RIV949
2.5.1.1.3 KIT949/05 –KIT FOR RIVSERT M5
Figure 2.5-F
2.5.1.1.3.1 KIT949/05 COMPOSITION
Figure 2.5-G
TABLE 2.5-C
Upon request, we can provide a screw longer than the standard one.
REF. CODE QTY DESCRIPTION
3a. 4285500 1 SOCKET CAP SCREW M5X 65 12.9 UNI5931/DIN912
REF. CODE QTY DESCRIPTION
Fig. 2.5-F 3441300 1 KIT949-KIT RIVSERT M5 SOCKET CAP SCREW
REF. CODE QTY DESCRIPTION
1. 3471800 1 HEAD WITH RING NUT FOR M5 SCREW
2. 3471700 1 ADAPTER FOR M5 SCREW
3. 3471900 1 SOCKET CAP SCREW M5X5512.9 UNI5931/DIN912
4. 3472000 1 HEXAGONAL JOINT FOR M5 SCREW
12 3 4

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Instruction Manual - RIV949
2.5.1.1.4 KIT949/06 – KIT FOR RIVSERT M6
Figure 2.5-H
2.5.1.1.4.1 KIT949/06 COMPOSITION
Figure 2.5-I
TABLE 2.5 - D
Upon request, we can provide a screw longer than the standard one.
REF. CODE QTY DESCRIPTION
3a. 4285300 1 SOCKET CAP SCREW M6X65 12.9 UNI5931/DIN912
REF. CODE QTY DESCRIPTION
Fig. 2.5-H 3441400 1 KIT949-KIT RIVSERT M6 SOCKET CAP SCREW
REF. CODE QTY DESCRIPTION
1. 3472200 1 HEAD WITH RING NUT FOR M6 SCREW
2. 3472100 1 ADAPTER FOR M6 SCREW
3. 3472300 1 SOCKET CAP SCREW M6X5512.9 UNI5931/DIN912
4. 3472500 1 HEXAGONAL JOINT FOR M6 SCREW
12 3 4

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Instruction Manual - RIV949
2.5.1.1.5 KIT949/08 – KIT FOR RIVSERT M8
Figure 2.5-J
2.5.1.1.4.1 KIT949/08 COMPOSITION
Figure 2.5-K
TABLE 2.5-E
Upon request, we can provide a screw longer than the standard one.
REF. CODE QTY DESCRIPTION
3a. 2192800 1 SOCKET CAP SCREW M8X65 12.9 UNI5931/DIN912
REF. CODE QTY DESCRIPTION
Fig. 2.5-J 3441500 1 KIT949-KIT RIVSERT M8 SOCKET CAP SCREW
REF. CODE QTY DESCRIPTION
1. 3472700 1 HEAD WITH RING NUT FOR M8 SCREW
2. 3472600 1 ADAPTER FOR M8 SCREW
3. 3472800 1 SOCKET CAP SCREW M8X6012.9 UNI5931/DIN912
4. 3472900 1 HEXAGONAL JOINT FOR M8 SCREW
12 3 4

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Instruction Manual - RIV949
2.5.1.1.6 KIT949/10 – KIT FOR RIVSERT M10
Figure 2.5-N
2.5.1.1.6.1 KIT949/10 COMPOSITION
Figure 2.5-O
TABLE 2.5-G
Upon request, we can provide a screw longer than the standard one.
REF. CODE QTY DESCRIPTION
2a. 2428500 1 SOCKET CAP SCREW M10X70 12.9 UNI5931/DIN912
REF. CODE QTY DESCRIPTION
Fig. 2.5-N 3441600 1 KIT949-KIT RIVSERT M10 SOCKET CAP SCREW
REF. CODE QTY DESCRIPTION
1. 0329000 1 HEAD WITH RING NUT FOR M10 SCREW
2. 3473100 1 SOCKET CAP SCREW M10X6012.9 UNI5931/DIN912
3. 3441800 1 HEXAGONAL JOINT FOR M10 SCREW
12 3

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Instruction Manual - RIV949
2.5.1.1.7 KIT949/12 – KIT FOR RIVSERT M12
Figure 2.5-P
2.5.1.1.7.1 KIT949/12 COMPOSITION
Figure 2.5-Q
TABLE 2.5-H
Socket cap screw (commercial allen key to be shaped; please refer to figure 2.5-Q).
REF. CODE QTY DESCRIPTION
Fig. 2.5-P 3441700 1 KIT949-KIT RIVSERT M12 SPECIAL SOCKET CAP SCREW
REF. CODE QTY DESCRIPTION
1. 0329100 1 HEAD WITH RING NUT FOR M12 SCREW
2. 4316200 1 TOOTHED BLOCKING RING NUT
3. 3473300 1 M12X60 SOCKET CAP SCREW 12.9 (NOT STANDARD)
4. 3473400 1 HEXAGONAL JOINT FOR M12 SCREW
123 4

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Instruction Manual - RIV949
2.5.1.2 - FOR RIVBOLT PLACING
To install this kit, first remove the quick-kit with spring
The user must purchase the following kits separately according to the fastener to be used.
The tool can have dierent kinds of head assemblies
Head RING NUT can be ordered separately (Code 0327700).
A2
KIT CODE
949/04B 3442300
949/05B 3442400
949/06B 3442500
949/08B 3422600
You must screw the
dierent kits in this
position
949/10B 4601900

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Instruction Manual - RIV949
2.5.1.2.1 KIT949/04B – KIT FOR RIVBOLT M4
Figure 2.5-R
2.5.1.2.1.1 KIT949/04B COMPOSITION
Figure 2.5-S
TABLE 2.5-I
REF. CODE QTY DESCRIPTION
Fig. 2.5-R 3442300 1 KIT949-KIT RIVBOLT M4 SOCKET CAP SCREW
REF. CODE QTY DESCRIPTION
1. 2561200 1 HEAD WITH RING NUT FOR M4 RIVBOLT
2. 3441900 1 TIE ROD FOR M4 RIVBOLT
3. 3441800 1 HEXAGONAL JOINT FOR M4 SOCKET CAP SCREW RIVBOLT
123

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Instruction Manual - RIV949
2.5.1.2.2 KIT949/05B – KIT FOR RIVBOLT M5
Figure 2.5-T
2.5.1.2.2.1 KIT949/05B COMPOSITION
Figure 2.5-U
TABLE 2.5-J
REF. CODE QTY DESCRIPTION
Fig. 2.5-T 3442400 1 KIT949-KIT RIVBOLT M5 SOCKET CAP SCREW
REF. CODE QTY DESCRIPTION
1. 2561300 1 HEAD WITH RING NUT FOR M5 RIVBOLT
2. 3442000 1 TIE ROD FOR M5 RIVBOLT
3. 3441800 1 HEXAGONAL JOINT FOR M5 SOCKET CAP SCREW RIVBOLT
123

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Instruction Manual - RIV949
2.5.1.2.3 KIT949/06B – KIT FOR RIVBOLT M6
Figure 2.5-V
2.5.1.2.3.1 KIT949/06B COMPOSITION
Figure 2.5-W
TABLE 2.5-K
REF. CODE QTY DESCRIPTION
Fig. 2.5-V 3442500 1 KIT949-KIT RIVBOLT M6 SOCKET CAP SCREW
REF. CODE QTY DESCRIPTION
1. 2561400 1 HEAD WITH RING NUT FOR M6 RIVBOLT
2. 3442100 1 TIE ROD FOR M6 RIVBOLT
3. 3441800 1 HEXAGONAL JOINT FOR M6 SOCKET CAP SCREW RIVBOLT
123