Pentair Jung Pumpen Compli 1010/4 BWE User manual

EN Instruction Manual
B 49985.10-2021.10
COMPLI
1010/4 BWE HL
1010/4 BW HL 1015/4 BW HL 1025/4 BW HL 1025/2 BW HL 1035/2 BW HL
1210/4 BW HL 1215/4 BW HL 1225/4 BW HL 1225/2 BW HL 1235/2 BW HL
www.pts-jung.co.uk

You have purchased a product made by Pentair Jung Pum-
pen and with it, therefore, also excellent quality and service.
Secure this service by carrying out the installation works
in accordance with the instructions, so that our product
can perform its task to your complete satisfaction. Please
remember that damage caused by incorrect installation or
handling will adversely affect the guarantee. Therefore ple-
ase adhere to the instructions in this manual!
This appliance can be used by children aged 8 years or over
and by persons with limited physical, sensory or intellectual
capabilities, or with limited experience and knowledge, pro-
vided that they are supervised or have been instructed in
the safe use of the appliance and are aware of the dangers
involved. Children must not be allowed to play with the ap-
pliance. Cleaning and user maintenance must not be carried
out by children unless they are supervised.
Damage prevention in case of failure
Like any other electrical device, this product may fail due to a
lack of mains voltage or a technical defect.
If damage (including consequential damage) can occur as a re-
sult of product failure, the following precautions can be taken
at your discretion:
•Installation of a water level dependent (under circumstanc-
es, mains-independent) alarm system, so that the alarm can
be heard before damage occurs.
•Inspection of the collecting tank/chamber for tightness up
to the top edge before – or at the latest, during – installation
or operation of the product.
•Installation of backow protection for drainage units that
can be damaged by wastewater leakage upon product fail-
ure.
•Installation of a further product that can compensate in
case of failure of the other product (e.g. duplex unit).
•Installation of an emergency power generator.
As these precautions serve to prevent or minimise conse-
quential damage upon product failure, they are to be strictly
observed as the manufacturer’s guideline – in line with the
standard DIN EN specications as state of the art – when using
the product (Higher Regional Court Frankfurt/Main, Ref.: 2 U
205/11, 06/15/2012).
SAFETY INSTRUCTIONS
This instruction manual contains essential information that
must be observed during installation, operation and servic-
ing. It is therefore important that the installer and the respon-
sible technician/operator read this instruction manual before
the equipment is installed and put into operation. The manual
must always be available at the location where the pump or the
plant is installed.
Failure to observe the safety instructions can lead to the loss
of all indemnity.
In this instruction manual, safety information is distinctly la-
belled with particular symbols. Disregarding this information
can be dangerous.
General danger to people
Warning of electrical voltage
NOTICE!NOTICE! Danger to equipment and operation
Qualication and training of personnel
All personnel involved with the operation, servicing, inspection
and installation of the equipment must be suitably qualied
for this work and must have studied the instruction manual in
depth to ensure that they are suciently conversant with its
contents. The supervision, competence and areas of respon-
sibility of the personnel must be precisely regulated by the op-
erator. If the personnel do not have the necessary skills, they
must be instructed and trained accordingly.
Safety-conscious working
The safety instructions in this instruction manual, the existing
national regulations regarding accident prevention, and any
internal working, operating and safety regulations must be ad-
hered to.
Safety instructions for the operator/user
All legal regulations, local directives and safety regulations
must be adhered to.
The possibility of danger due to electrical energy must be pre-
vented.
Leakages of dangerous (e.g. explosive, toxic, hot) substances
must be discharged such that no danger to people or the envi-
ronment occurs. Legal regulations must be observed.
Safety instructions for installation,
inspection and maintenance works
As a basic principle, works may only be carried out to the equip-
ment when it is shut down. Pumps or plant that convey harmful
substances must be decontaminated.
All safety and protection components must be re-tted and/or
made operational immediately after the works have been com-
pleted. Their effectiveness must be checked before restarting,
taking into account the current regulations and stipulations.
Unauthorised modications, manufacture of
spare parts
The equipment may only be modied or altered in agreement
with the manufacturer. The use of original spare parts and
accessories approved by the manufacturer is important for
safety reasons. The use of other parts can result in liability for
consequential damage being rescinded.
Unauthorised operating methods
The operational safety of the supplied equipment is only guar-
anteed if the equipment is used for its intended purpose. The
limiting values given in the "Technical Data" section may not be
exceeded under any circumstances.
Instructions regarding accident prevention
Before commencing servicing or maintenance works, cordon
off the working area and check that the lifting gear is in perfect
condition.
Never work alone. Always wear a hard hat, safety glasses and
safety shoes and, if necessary, a suitable safety belt.
2
ENGLISH

Before carrying out welding works or using electrical devices,
check to ensure there is no danger of explosion.
People working in wastewater systems must be vaccinated
against the pathogens that may be found there. For the sake of
your health, be sure to pay meticulous attention to cleanliness
wherever you are working.
Make sure that there are no toxic gases in the working area.
Observe the health and safety at work regulations and make
sure that a rst-aid kit is to hand.
In some cases, the pump and the pumping medium may be hot
and could cause burns.
For installations in areas subject to explosion hazards, special
regulations apply!
AREAS OF APPLICATION
The ready to connect Compli sewage lifting stations are TÜV
certied and are suitable for the disposal of wastewater from
toilets and urinals, and domestic wastewater containing the
usual impurities.
The units have a level controller that switches the pump on and
off depending on the level of the water. An integrated alarm
system beeps if there is a malfunction, even if this is only tem-
porary.
If the pump overheats, the motor cuts out due to the winding
thermostat. After the thermostat has switched off the system,
pull out the mains plug before remedying the fault, since the
device can switch itself on again automatically if the power is
still connected. A direct malfunction message is not gener ated.
The tanks can withstand submersion to a depth of not more
than 2 m of water and a submersion period of up to 7 days.
The control unit cannot withstand submersion, but is splash-
proof in accordance with IP 44.
If installed in compliance with the regulations and used prop-
erly, then this control unit meets the protective requirements
of the EMC Directive 2014/30/EU and is suitable for domestic
use and connection to a power supply from the grid. When
connected to an industrial mains within an industrial operation
with power supply provided by a company-own high-voltage
transformer, insucient immunity to interference has to be
expected.
When using the pumps, the relevant national laws, regulations
and stipulations must be adhered to, for example:
•Sewage disposal units for building and ground drainage
systems (e.g. EN 12050 and 12056 in Europe)
•Installation of low voltage systems (e.g. VDE 0100 in Ger-
many)
•Safety and working materials (e.g., BetrSichV and BGR 500
in Germany)
•Safety in wastewater systems (e.g., GUV-VC5, GUV-R104
and GUV-R126 in Germany)
•Electrical systems and operating resources (e.g., GUV-VA3
in Germany)
•Explosion protection EN 60079-0,
EN 60079-1, EN 60079-14, EN 60079-17 and EN 1127-1
Scope of supply
•Tank with pumps and clamp ange for inlet
•Reducer DN 150 / DN 100 for Compli 1000
•Slip-on socket pipe for ventilation pipe (Compli 1200 exible
connection with hose clamps)
•Connection ange for pressure pipe
•Flexible connection with hose clamps for the pressure pipe
•Plug-in seal(s) for the diaphragm hand pump or additional DN
50 inlet
•Fixing materials for tank
•Non-return valve for the pressure pipe
•Control
Mode of operation: intermittent operation S3; see "Technical
Data"
INSTALLATION
The pump must be installed so that it is buoyancy-proof and
free-standing. At least 60 cm free working space must be pro-
vided around and above the parts that require access for op-
eration or maintenance.
Ventilation: The ventilation pipe must be vented above roof level.
Inlet: A wastewater sluice valve must be installed in the inlet at
the front of the tank.
Pressure pipe: A further wastewater sluice valve must be in-
stalled behind the non-return valve in the pressure pipe. If the
non-return valve is not included in the scope of delivery of the
pumping unit, then an EN 12050 certied swing-type check
valve must be tted.
The pressure pipe must be laid in a loop above the local backup
level.
A pump sump must be provided to facilitate the disposal of wa-
ter from the pump installation area.
NOTICE! All bolts that are used for xing individual compo-
nents to the tank should be tightened with a torque of no more
than 6 Nm.
Installing the tank
Close the sluice valve in the inlet (accessory) to prevent any
leakage of water during the installation work.
Units must be slid onto the inlet pipe, together with the clamp
ange, as far as possible and then aligned.
If a DN 150 side inlet is used, the inlet must rst be opened
at the marked position using a hole saw, Ø 152, and then de-
burred. The standard inlet must then be closed using a closure
kit (accessory) and the switch-on level must be reset.
In the case of Compli 1000, the inlet can be reduced from DN
150 to DN 100 if the enclosed reducer is rst of all tted to the
clamp ange.
Tighten the hexagon screws on the clamp ange.
Mark the positions of the holes for xing the tank to the oor,
then drill the holes.
Insert the wood screw, together with the washer and wall plug,
into the drill hole in the tank and tighten it.
NOTICE! Ensure that the tank does not become deformed due
to overtightening the screws, otherwise this could result in
leakage.
The tanks for Compli 1200 units are additionally xed with two
brackets at the sides.
3
ENGLISH

Installing the ventilation
Connect the ventilation pipe to the top right of the tank using the
DN 70 slip-on socket pipe and vent it above roof level.
For Compli 1200, cut off the top right Ø 78 mm pipe connection at
the marking and deburr it. After this, connect the ventilation pipe
with the DN 70 exible connector and vent it above roof level.
Installing the pressure pipe
Fit the following to the discharge ange:
1. Non-return valve
2. Stop valve (accessory)
3. Connection ange and
4. connect the pressure pipe with the exible connector and
loop it over the local backup level.
Additional connection, DN 50, vertical
This connection is used for emergency disposal.
Open the pipe connection at the marking using a hole saw, de-
burr the edges. and put the plug-in seal, 58/50, into place.
Mounting hand diaphragm pump (accessory)
Push the inlet pipe, with an external diameter of 50 mm, into
the tank through the plug-in seal. The distance from the bot-
tom of the tank must be at least 50 mm.
Fix the diaphragm hand pump to the wall in an easily accessi-
ble position. Connect it to the pushed-in pipe and then connect
the pressure pipe to the diaphragm hand pump. Here, too, the
pressure pipe must be looped over the local backup level.
Additional inlet, DN 50, horizontal
Not Compli 1200. Using a hole saw, open the additional inlet by
cutting along the pre-cut groove. Deburr the edges.
Put the plug-in seal, 58/50, into place.
Push the inlet pipe, with an external diameter of 50 mm, into
the tank through the plug-in seal.
Installing the control unit
NOTICE! Only qualied electricians may carry out electrical
works to the pump or the controls.
NOTICE! Never put the mains plug in water! If water gets into
the plug, this can cause malfunctions and damage.
Only operate the control unit in dry rooms and keep the housing
closed at all times. The control unit must be easily accessible to
enable it to be checked at any time. High humidity and conden-
sation can destroy the controls!
Alternating current (AC) units
Only connect the pump to electrical sockets that have been
installed properly in a dry room, in accordance with the regula-
tions, and are tted with at least a 16 A (delay) fuse.
Three-phase current units
For the electrical connection of the sewage disposal unit, a
ve pole CEE power socket is required. This must be located in
a dry room (3/N/PE~230/400 V).
NOTICE! Only slow-blow fuses or automatic fuses with C cha-
racteristics are to be used as pre-fuses for the pump.
Switching levels
The switch-on and switch-off points are set ex works for the
standard inlet height of the respective system. In exceptional
cases, however, they can be changed under the menu item
"Level control".
Alarm relays
As alarm outputs, a potential-loaded alarm relay (protected by
internal control fuse F2) and a potential-free changeover con-
tact are available.
External 230V~ ashing light or warning light (accessory)
Non-isolated alarm relay (230 V AC, fused with 2A slow-blow),
terminals N/X2 (NO contact) or N/X3 (NC contact). The relay
makes contact if there is a fault (operating current principle).
If a warning light (with bulb) is shown in the system menu, set
the parameter "ashing alarm?" to "yes."
If a ashing light (with discharge bulb) is shown in the system
menu, set the parameter "ashing alarm?" to "no."
Connecting a remote fault reporting system
•Potential-free centralised alarm relay
The changeover contact (40-41-42) can be loaded with
max. 5A/250V AC. The relay drops out with error and power
failure (quiescent current principle).
•Potential-free high water relay
The changeover contact (50-51-52) can be loaded with max.
5A/250V AC. The relay makes contact if there is a fault
(operating current principle).
Battery pack for alarm system
The control unit can be tted with a 9V NI-MH rechargeable
battery. In 9 V battery operation, the alarm only works with a
digital high water level sensor on terminals 27/28. At the same
time the jumper "BRX" must be set if the buzzer is to sound.
CAUTION!
Use only the manufacturer's 9V NiMh rechargeable batteries!
There is a risk of explosion if dry-cell batteries or lithium bat-
teries are used!
NOTE! Check the function of the rechargeable battery at re-
gular intervals! The service life is about 5-10 years. Note the
insertion date on the battery, and after ve years the battery
should be replaced as a precautionary measure.
Test run and functional check
1. Open the maintenance cover of the tank.
2. Connect the unit to the power supply.
3. Open the shut-off valves in the inlet and the pressure pipe.
4. Fill the tank up to the switch-on level.
5. The pump will now switch on and empty the tank. Observe
the pumping process through the maintenance opening.
6. Lift the oat of the level controller slowly by hand until it is
above the switch-on point and hold it there until the alarm
is triggered.
7. Then close the maintenance opening with the cover and
seal.
8. Check to ensure that the tank, ttings and pipes are water-
tight, by carrying out several switching runs.
4
ENGLISH

OPERATION
The control unit has a graphic LCD display. The data is evalu-
ated and updated at short intervals, which can sometimes look
like ickering. The backlighting is activated for a limited time
by pressing a button. The contrast can be changed in the sys-
tem settings menu item.
It is operated with a rotary knob and three membrane keys: an
acknowledgement button and manual-0-automatic buttons
for the pump(s).
The two LEDs show the operating status of the pumps:
•Continuous green light = Operational
•Green ashing - Pump in operation
•Continuous red light = Fault
•Red ashing - Fault, pump in operation
•Orange = Maintenance due
Operating modes
In addition to the automatic operating mode described above,
each pump can also be switched on and off manually using the
operating button.
The operating status of the control unit is shown in the display;
the existing operating mode is highlighted as a negative image.
MANUAL/ON
The pump continues to run in manual mode until a different
operating mode is selected. However, if there is dry-running
protection, this will take priority over the manual switching.
The pump must be switched off before it starts to draw in air!
Otherwise, the pump will require bleeding to discharge the air!
OFF
The pump is switched off and remains off until a different op-
erating mode is selected. It will remain off even if a high-water
situation occurs.
AUTO
The pumps are switched on and off by the control unit depend-
ing on the water level. However, if there is dry-running protec-
tion, this will take priority over the automatic switching.
NOTE! If the control unit is password-protected, the password
must rst be entered under "Settings" to change the operating
mode.
WARNING!
For repair and maintenance work on pumps or control units, do
not use the "Off" function, but always de-energize the system
by unscrewing the back-up fuses or via a main switch and se-
cure against being switched on again!
NOTICE! If unusually large quantities of wastewater ow into
the unit (e.g. when a pool is drained), partially close the shut-
off valve at the inlet until the unit can operate normally again,
switching on and off, (S3 Intermittent duty, not pumping con-
tinuously, since this could overheat the pump motor).
Inspection
To maintain operational reliability, carry out a visual inspection
of the unit, including the pipe connections, once a month.
Faults / alarm
Faults are signalled via the red LED, a built-in buzzer, a non-
isolated relay "Alarm", a potential-free relay “Centralised alarm"
and a potential-free relay "High water".
The relay "Centralised alarm signal" can be delayed up to 60
minutes in order not to trigger an alarm if there is a short-term
high water level. The deployment of a service technician would
be unnecessary in this case.
The fault text is shown in the display and alternates with the
standard display text. If more than one fault has occurred, the
relevant messages will be shown consecutively in the display.
In addition, the high water alarm is reported to a separate po-
tential-free relay.
OPERATION
The standard display shows the operating mode of the control
unit, the switching status, the motor current and the level.
To enter the menu, turn the rotary knob to the right.
Display
LED pump 1 and pump 2
Acknowledgement button and
menu exit
OK Rotary knob
Select = turn,
Acknowledge = press
Manual-0-automatic
Pump 1 and pump 2
5
ENGLISH