Pentair HYPRO 93HPS Series User manual

pentair.com
INSTALLATION AND
OPERATION MANUAL
L-1578 Rev. B (12-09-19)
HYDRAULICALLY DRIVEN STAINLESS STEEL
MULTISTAGE CENTRIFUGAL PUMPS
WITH WETSEAL TECHNOLOGY
93HPS SERIES
KEEP FOR FUTURE REFERENCE
Pentair 375 5th Ave. NW, New Brighton, MN 55112 Phone: [phone] -OR- 800-424-9776 Fax: [phone] www.pentair.com
EC REP
EU Authorized Representative:
QNET BV Hommerterweg 286 6436 AM Amstenrade, The Netherlands KvK Zuid-Limburg 14091511

Contents
EU Language Manuals ............................................................................................................................................................ 3
Introduction..............................................................................................................................................................................4
Description...........................................................................................................................................................................4
Intended Uses......................................................................................................................................................................4
Purpose of Manual..............................................................................................................................................................4
Misuses................................................................................................................................................................................4
 PumpIdentication..............................................................................................................................................................5
PumpTechnicalData..............................................................................................................................................................5
 DimensionalSpecication...................................................................................................................................................5
 PumpSpecications............................................................................................................................................................5
Performance Charts............................................................................................................................................................6
Fluid Pumping Applications...............................................................................................................................................7
Tools..................................................................................................................................................................................7
Lifting, Transport, and Intermediate Storage................................................................................................................7
Assembly and Installation ..................................................................................................................................................... 8
Assembly...........................................................................................................................................................................8
Installation..........................................................................................................................................................................8
Control Systems .................................................................................................................................................... 11
Commissioning, Start-Up, Operation, Shut-Down ................................................................................................................ 12
Information.........................................................................................................................................................................12
Start-up, Operation, Shutdown..........................................................................................................................................12
Maintenance and Servicing...................................................................................................................................................13
Information.........................................................................................................................................................................13
Disposal.............................................................................................................................................................................13
Cleaning.............................................................................................................................................................................14
Maintenance, Routine Servicing, and Inspection........................................................................................................14
 Troubleshooting..............................................................................................................................................................15
Replacement Parts ................................................................................................................................................. 16
Declaration of Incorporation................................................................................................................................................ 18
Limited Warranty on Hypro Agricultural Pumps & Accessories ............................................................................ Last Page
2
Form L-1578
Rev. B
12-09-19

3
Form L-1578
Rev. B
12-09-19
EU Languages
DO NOT attempt to install or operate your pump before reading the manual. Original copies of the manual for Hypro
pumpsareprovidedinEnglish.Tondacopyinyournativelanguage,gotowww.hypro.pentair.com.
Vor dem Ablesen des Handbuches versuchen Sie NICHT, Ihre Pumpe zu installieren. Originale des Handbuches fur
Hypro-PumpenwerdenaufenglischzurVerfugunggestellt.ZueineKopieinIhrerMuttersprachenden,zu
www.hypropumps.com zu gehen (German)
N’essayez pas d’installer votre pompe avant de lire le manuel. Des exemplaires originaux du manuel pour des pompes
de Hypro sont fournis en anglais. Pour trouver une copie dans votre langue maternelle pour aller a
www.hypro.pentair.com (French)
NON tentare di installare la vostra pompa prima di leggere il manuale. Esemplare originale del manuale per Hypro
pompe sono in inglese. Per trovare una copia nella vostra lingua andare a www.hypropumps.com (Italian)
Непытайтесьустановитьвашнасосдочтенияруководства.Оригинальныекопииэтогоруководствадлянасосы
Hyproнаанглийскомязыке.Найтикопиюнавашроднойязыкперейтикwww.hypropumps.com(Russian)
NO intente instalar su bomba antes de leer el manual. Copias originales del manual para Hypro se provee de bombas
en ingles. Para encontrar una copia en tu idioma nativo ir a www.hypropumps.com (Spanish)
NIEprobowaćinstalowaćpompyprzedjejodczytanieminstrukcji.OryginalnekopieinstrukcjiobsługipompHyprosą
dostarczanewjęzykuangielskim.Abyuzyskaćkopięwtwoimojczystymjęzykuprzejdźdowww.hypropumps.com
(Polish)
Takmayacalışmayınokumadanoncepompanınmanuel.OrijinalkopyalarınıHypropompalarıicinIngilizceolarak
sunulmuştur.Birkopyasınıbulmakicinyereldilgitwww.hypropumps.com(Turkish)
Nao tente instalar a bomba antes de ler o manual. As copias originais dos manuais para Hypro bombas sao
fornecidos em Ingles. Para encontrar uma copia em sua lingua nativa ir para www.hypropumps.com (Portuguese)
VERGEETNIETuwpompvoorhetlezenvanhethandboek.ExemplarenvandehandleidingvoorHypropompenzijn
beschikbaarinhetEngels.Opzoeknaareenexemplaarinuweigentaalganaarwww.hypropumps.com(Dutch)

Introduction
Description
Hyprocentrifugalpumpsaredesignedforcreatingandboostingpressureinuidcircuits.Thepumpoperatesbytakingin
uidfromtheinletportsafterwhichitisslungbytheimpellerandexpelledthroughtheoutletport.Constructionfeatures
include housings, impellers and seals which come in a variety of materials in order to be resistant to a range of chemicals.
Standardmodelsofcentrifugalpumpsrotatecounterclockwise,whenlookingatthefrontofthepump.
Intended Uses
Hyprocentrifugalpumpsareintendedforcreatingorboostingdynamicpressureinapproveduids.Hyprocentrifugal
pumps should never be used to pump liquids above 140°F (60°C), or below 34°F (1°C). For pumps equipped with
hydraulic motors, the pump should not be run if the hydraulic oil temperature exceeds 160°F (71°C). Any uses outside
ofthosespeciedinthismanualareconsideredmisusesandareprohibited.ContactPentairtechnicalservicewithany
questionsregardingspecicacceptableuses.
Purpose of Manual
Pentair has provided this manual to provide instructions and requirements that must be met when installing, using and
maintainingthepump(s)identiedonthecover.
If the product is sold, the seller must pass this manual onto the new owner.
The following special attention notices are used to notify and advise the user of this product of procedures that may be
dangerous to the user or result in damage to the product.
ATTENTION
Attention is used to notify of installation, operation, or maintenance information that is important but not safety related.
Thissymbolisusedtodenotethepresenceofanelectricalhazardthatwillresultinpersonalinjury,deathorproperty
damage.
Thissymbolisusedtodenotethepresenceofahazardthatwillresultinpersonalinjury,deathorpropertydamage.
California Proposition 65 Warning --Thisproductandrelatedaccessoriescontainchemicalsknowntothe
State of California to cause cancer, birth defects or other reproductive harm.
Misuses
Pentair’s line of Hypro centrifugal pumps are designed to operate effectively within the speed, pressure, and
environmentalrangesspeciedinthismanual.Operatingapumpoutsideoftheserangeswillvoidthewarrantyandcould
causedamagetoproperty,seriouspersonalinjury,ordeath.Youmustobservethefollowingsafetyguidelines:
• DO NOT run the pump faster than the maximum recommended speed
• DO NOTrunthepumporhydraulicmotorhigherthanthemaximumrecommendedpressureorow
• DO NOT run pumps when the liquid has exceeded the maximum or minimum temperature limit (See Intended Uses)
• DO NOT pump non-approved liquids (See Fluid pumping Applications)
• DO NOT use pumps in explosive environments
• DO NOT pump water or other liquids intended for human consumption
• DO NOTattachapipe,hoseorttingstothepumpthatisnotratedforthemaximumpressureofthepump(outlet)or
vacuum of the pump (inlet)
• DO NOToperateanyPentairpumpundertheinuenceofdrugsoralcohol
• DO NOT run a pump in reverse of its intended rotation
• DO NOT run the pump dry
• DO NOT usedischargestackofpumpasastep.
4
Form L-1578
Rev. B
12-09-19

5     
Form L-1578
Rev. B
12-09-19
Pump Identication
Pentair uses serialized labeling to enable users to precisely identify the pump’s manufacturing date.
Serial Number:
First and second digits: year (16 = 2016)
Third through fth digits: consecutive day of the year the pump was manufactured.
Sixth through tenth digits: unique pump serial number.
Pump Technical Data
93HPS114-M05Y-001
All performance data is based on water as a carrier uid.
Pump Specications
93HPS114-M05-X
"HYPRO D-L" REV E 2/26/2016
668
26.3
223
8.8
476
18.7
40
1.6
5.3
133
2X
11
.4
126
5.0
3.8
97
168
6.6
Pump
Hydraulic Motor
Inlet Max PSI
(BAR)
Hydraulic
Motor
Outlet Max
PSI [BAR]
Max. Flow
RateGPM:
(LPM)
Max. Pressure
PSI: (BAR)
93HPS114-M05 3000 (207) 100 (6.9) 62 (235) 225 (16)
Max RPM: Max. Hyd Flow
GPM (LPM) Ports: Hydraulics Ports: Dry Weight: Mounting Bolts:
5000 7 (26)
2x2”
Universal
Flange
SAE-8,
SAE-10
43 lbs
(19.5 kg) M10 or 3/8”

6
Form L-1578
Rev. B
12-09-19
Performance Charts
Allspecicationsandperformancedataarebasedonwaterasacarrieruid.
0
20
40
60
80
100
120
140
0
2
4
6
8
10
12
14
16
0 50 100 150 200
HYD ∆P (bar)
Pump Outlet Pressure (bar)
NPSHR (m)
Pump Flow (L/min)
93HPS114-M05Y
NPSHR
0
200
400
600
800
1000
1200
1400
1600
1800
0
50
100
150
200
250
0.00 10.00 20.00 30.00 40.00 50.00 60.00 70.00
HYD ∆ P [ PSI]
Pump Pressure [PSI]
NPSHR [Ft]
Pump Flow [GPM]
93HPS114-M05Y
NPSHR
93HPS114-M05Y-001
93HPS114-M05Y-001

7
Form L-1578
Rev. B
12-09-19
Fluid Pumping Applications
Application
Pump Materials Compatibility
Impeller Pump Housing
PPE Blend Cast Iron Stainless Steel
Weed Control Chemicals X X X
Insect Control X X X
BrushControl X X X
Pest Control Chemicals and Fumigants X X X
Liquid Fertilizers X - X
Powdered Fertilizers X X X
Fluid Transfer X X X
Acids - - -
Flammable liquids, sewage, and clean water should never be pumped through a Hypro pump.
Hypropumpsarenotdesignedtobeusedascleanwaterpumpsasdenedin10CFRParts429and431.
Tools
Hypro93HPSSeriescentrifugalpumpsandmountingassembliesaredesignedwithmetricfasteners.
Lifting, Transport, and Intermediate Storage
Packaging Descriptions and Unpacking Instructions
• Hyprocentrifugalpumpsareshippedincardboardboxesorreturnablebulkpacksforsafetransporting.
• When pumps are shipped in large quantities, they may be put on a pallet to allow for easy storage, lifting and handling.
• Beforeliftinganypumporpallet,determinetheweightoftheitembylookingattheattachedpackingslipstoestablish
what lifting equipment should be used.
• Beforeinstallingthepump,determineifallthecomponentsarepresentandundamaged.Ifthepumpismissing
components, contact customer service immediately.
• Oncethepumpisunpacked,disposeofthepackaginginamannercompliantwithlocalandnationalregulations.
Lifting Instructions
• BeforeattemptingtoliftaHypropump,ensurethatthesurroundingworkingareaisfreeofhazardswhichcouldcause
injuryordamagetoproperty.
• Duringliftingoperations,anypersonnelnotinvolvedintheliftshouldnotentertheworkingarea.
• Ifliftinghooks,ropeorchainsarebeingusedforalift,theymustbefreeofdamageandberatedtocarry150%ofthe
weight of the load to be lifted.
• Always wear steel-toed shoes and cut-resistant gloves when attempting to lift.
• Whenliftingandcarrying,alwayskeepthepumpclosetoyourbody.(SeeFigure1)
• Whenstartingthelift,bendyourkneesandkeepyourbackstraight.(SeeFigure1)Tighteningthestomachmuscles
willhelpkeepyourbackstraight.
• Duringthelift,useyourlegstodothework.Neveruseyourback,andmakesureyourlegsareatleastshoulder-width
apart. (See Figure 1)

8
Form L-1578
Rev. B
12-09-19
Figure 1
Transport
• All Hypro pumps are capable of being transported by air, sea, rail or motor vehicle. When the pump is shipped, ensure
that the pump is moved in accordance with local and national laws and is properly secured to prevent unwanted
movementwhichcouldcausedamagetopersonorproperty.Priortoshipping,alluidsshouldberemovedfromthe
pump.
Storage
• New pumps in their boxes can be stored several years as long as the port plugs are not removed. Once the plugs
have been removed, if the pump is not to be used for an extended period of time (i.e. more than 30 days), the pump
must be winterized as described in the Cleaning section of this manual.
Assembly and Installation
Assembly
• This pump comes completely assembled.
Installation
BeforeattemptingtoinstallyourHyprocentrifugalpump,itisimperativetoreadandunderstandthefollowing:
• InstallationofaHypropumpshouldonlybeperformedbyatechnicianhavingtheknowledgeandskillsnecessary
toinstallthepumpwithouttheriskofpropertydamageorinjury.
• When handling Hypro pumps one should wear steel-toed shoes and protective gloves in order to protect the feet
in the event the pump is dropped and protect the hands from any sharp surfaces on the pump or chemicals.
• Pumping systems must be installed in accordance with Pentair installation instructions. Failure to do so will void
yourwarrantyandcouldcausedamagetoproperty,seriouspersonalinjury,ordeath.
• Electricalpowercablesandpumphosesmustberoutedwherethereisnoriskofpersonneltripping,walkinginto,
or falling because they have been routed in areas where personnel are expected to move. Electrical power cables and
pump hoses should be routed according to local and national standards.
• Itistheinstaller’sresponsibilitytoensurethatACelectric-drivemotors,Hypropumps,andmetalworkofsupport
structures are bonded to earth (ground), per local and national standards.
• It is the installer’s responsibility to conduct earth continuity tests between AC electric-drive motors, Hypro pumps,
andmetalworkofsupportstructuresandearthaccordingtoEN60204-1:2006/A1:2009,oritssupersedingstandard,to
conrmthatallcomponentsthatneedtobeconnectedtoeartharesatisfactorilybonded.
• Itistheinstaller’sresponsibilitytoconductelectricaltestsinaccordancewithEN60204-1:2006/A1:2009,orits
supersedingstandard,onnishedpumpassemblies.
• All connections to electrical components must be number, symbol, or color-coded generally as recommended by
EN60204-1:2006/A1:2009,oritssupersedingstandard.
• Installers must provide hydraulic components that are capable of withstanding maximum source pressure.
• Theworkingpressuremustbecontrolledbyapressurereliefvalvethatisadjustedtooperateatamaximum
pressure of the hydraulic motor.
• If a rigid plumbing system is to be used on a Hypro centrifugal pump, the system must be properly aligned with
the inlet and outlet ports.

• Theworkingpressureinthehydraulicssystemmustbecontrolledbyapressurereliefvalvethatisadjustedto
operateat10%ofthemaximumsystempressure.
• Wheninstalling,adjustingorremovingaHyprocentrifugalpump,ensurethattherearenoobjectswhichcanfall
ontheinstallerandmakecertainthatallmachinerytowhichthepumpistobeattachedisturnedoff.
• Pumps must be installed in a location where they are accessible for any necessary maintenance.
• Whenhydraulicpowerisused,thesystemshouldcontainaquickdisconnectcouplingthatcanbedisconnected
to isolate the pump.
Standard Mounting
• Inordertopreventinjuryordamagetoproperty,allHypropumpsshouldbeproperlymountedtoasolidbasewhere
thereisnodangerofthepumpfallingorbreakingloose.AllHypropumpscomewithmountingholeswhichallow
bolts to be put into the pump so it can be secured to a sturdy base. When mounting your Hypro centrifugal pump,
be sure to use bolts and nuts which are compatible with any chemicals that may come into contact with them as well
as choosing the correct grade of bolt based on the pump weight and any expected loads. Pump should be mounted
with support for discharge end. Pumps should be mounted as close to the liquid source as possible. Non self-priming
pumps must be mounted below the liquid level to function properly.
Pump Plumbing
• To achieve maximum pump performance, pump inlet and outlet lines should be at least the same size as their
respective port, and should have as few restrictions as possible. Pump plumbing must be capable of withstanding the
maximumsuctionandpressuregeneratedbythepump.Pumpsuctionlinemustalsobefreeofairleaks.Usegood
quality suction hose that will not be collapsed by suction.
• For best priming results, the recommended orientation for the outlet port is horizontal, while the inlet port should be
orientated straight up. Avoid any dips or bends in the suction line plumbing that could trap air.
• NPSHR (Net Positive Suction Head Required) represents the minimum pressure required at the suction port of the
pumptopreventcavitation.Cavitationoccurswhenthispressurefallsbelowthevaporpressureoftheuidbeing
pumped. Cavitation results in reduced pump performance, damage to internal components, excessive vibration, and
reduced pump life.
• NPSHR curves are provided for each pump model in the Pump Performance section of this manual. The values are
provided in feet.
• TodeterminetheNPSHa(NetPositiveSuctionHeadAvailable),usethefollowingformulai:
 where:SG=Specicgravityofliquid(water=1.0)
 p=Barometricpressure(inchesofmercury)
p = vapor pressure of liquid in psi absolute
p = gauge pressure at pump suction
• To achieve optimal NPSHa, the pump inlet plumbing should be at least the same diameter as the inlet port of the
pump. The inlet plumbing must also have as few restrictions (elbows, tees, valves, or other transitions) as possible.
Thepumpinletmustalsobebelowtheuidlevelinthetank.TheNPSHamustbegreaterthantheNPSHRforthe
pump to prevent cavitation.
sg
vp
a
9     
Form L-1578
Rev. B
12-09-19

Hydraulic Installation
• Prior to installation, refer to the tractor or sprayer manual and determine what type of hydraulic system is being used.
Thethreetypesofsystemsinclude:
• Open center systems
• Closed center (Pressure-Compensated) systems
• Closed center Load Sensing (Flow and Pressure-Compensated) systems
•Thehydraulicmotormustbecorrectlyconguredandsizedforthehydraulicsystem:
• Open center systems
• Excess oil from the hydraulic pump must be bypassed around the motor
   •Builtinbypassoptioninmotorendplate,orseparatebypassvalveinstalledinthelinefeeding
the motor inlet.
• Use the largest motor possible
• Closed center (Pressure-Compensated) systems
  •Meteringoricesneededforoptimalperformance(seemeteringoricesectionbelow).
• Use the smallest motor possible
• Closed center Load Sensing (Flow and Pressure-Compensated) systems
  •Nospecialrequirementforbypassormeteringorices
Hydraulic system plumbing
•Wheninstallingthehydraulicmotorintothetractororsprayer’shydraulicsystem,makesurethatnodirtorliquidgets
into the hydraulic motor.
KEEP ALL HYDRAULIC CONNECTIONS CLEAN.
• Ensure return line is connected to low pressure return port on the tractor recommended for hydraulic motors, the ports
areidentiedonthemotorcasting.Hydraulicsupplylinesshouldbeatleastthesamesizeasthehydraulicmotorportorlarger.
•Standardmodelscomeequippedwithacheckvalveportadaptoronthemotoroutlet,thatshouldnotberemoved.
•Standardportsare-8SAE(pressure)+-10SAE(tank)
Hooking up the motor in the wrong direction will damage the hydraulic seal.
•Hydraulicbackpressureinthereturnlinemustbelessthan100psi[6.9bar]topreventreducedseallife.Pressures
under50psi[3.4bar]areideal.
•Themotorcasedrain,availableon“Y”seriespumps,isrecommendedtominimizethepressureactingonthehydraulic
motor oil seal, and extend the life of the oil seal. The case drain line must be connected directly to the hydraulic reservoir
with no restrictions, and the case drain port on the motor must always be oriented upward. Ideally, the case drain pressure
shouldbekeptasclosetozeroaspossibleandnohigherthan25psi.
THE CASE DRAIN PORT ON HYDRAULIC MOTORS MUST NEVER BE PLUGGED.
Ref. No. Description
1TankLid
2 Vent Line
3Jet Agitator
4Shut-offBallValves
5Centrifugal Pump
6 Spray Control Console
7 Centrifugal Pump Control
8ManifoldBoomValve
9Flowmeter
10 JetTurretNozzleBody
10
Form L-1578
Rev. B
12-09-19