Pentair Hypro Series User guide

Hypro Series 1502, 1700, 4001, 4101,
6500, 7560 and 7700 Roller Pumps
Original nstruction Manual
Keep for Future Reference
L-0100R
Rev. C
Pentair
375 5th Ave., New Brighton, MN 55112 USA
Phone: [phone] -OR- 800-424-9776 Fax: [phone]
www.hypropumps.com
Authorized Representative: QN T BV Hommerterweg 286
6436 AM Amstenrade, The Netherlands
KvK Zuid-Limburg 14091511
O
U
T
I
N
®®
¤¤
®®
®®
OUT
IN
Series 1502
6-Roller Pump
Series 4001 & 4101
4-Roller Pump
Series 1700
5-Roller Pump
Series 6500
6-Roller Pump
Series 7560
8-Roller Pump
Series 7700
7-Roller Pump
HYPRO®®
C R P

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Contents
U Language Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Intended Use(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Purpose of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Misuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Pump Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Pump Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1502 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1700 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
4001 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
4101 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-12
6500 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
7560 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-16
7700 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Fluid Pumping Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Lifting, Transport, and Intermediate Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18-19
Assembly and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-23
Control System(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Commissioning Start-Up, Operation, Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Start-Up, Operation, Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24-25
Pumps quipped with Only DC Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Pumps quipped with Hydraulic Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
PTO/Belt Drive/Flexible Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Maintenance and Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Maintenance, Routine Servicing, and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26-35
Series 4001 and 4101 lectric Motor-Driven Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37-38
Declaration of Incorporation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .back cover

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EU Language Manuals
DO NOT attempt to install or operate your pump before reading the manual. Original copies of the manual for Hypro
pumps are provided in nglish. To find a copy in your native language, go to www.hypropumps.com.
Vor dem Ablesen des Handbuches versuchen Sie NICHT, Ihre Pumpe zu installieren. Originale des Handbuches für
Hypro-Pumpen werden auf englisch zur Verfügung gestellt. Zu eine Kopie in Ihrer Muttersprache finden, zu
www.hypropumps.com zu gehen (German)
N'essayez pas d'installer votre pompe avant de lire le manuel. Des exemplaires originaux du manuel pour des pompes
de Hypro sont fournis en anglais. Pour trouver une copie dans votre langue maternelle pour aller à
www.hypropumps.com (French)
NON tentare di installare la vostra pompa prima di leggere il manuale. semplare originale del manuale per Hypro
pompe sono in inglese. Per trovare una copia nella vostra lingua andare a www.hypropumps.com (Italian)
Не пытайтесь установить ваш насос до чтения руководства. Оригинальные копии этого руководства для насосы
Hypro на английском языке. Найти копию на ваш родной язык перейти к www.hypropumps.com (Russian)
NO intente instalar su bomba antes de leer el manual. Copias originales del manual para Hypro se provee de bombas
en inglés. Para encontrar una copia en tu idioma nativo ir a www.hypropumps.com (Spanish)
NI próbować instalować pompy przed jej odczytaniem instrukcji. Oryginalne kopie instrukcji obsługi pomp Hypro są
dostarczane w języku angielskim. Aby uzyskać kopię w twoim ojczystym języku przejdź do www.hypropumps.com
(Polish)
Takmaya çalışmayın okumadan önce pompanın manuel. Orijinal kopyalarını Hypro pompaları için Ingilizce olarak
sunulmuştur. Bir kopyasını bulmak için yerel dil git www.hypropumps.com (Turkish)
Não tente instalar a bomba antes de ler o manual. As cópias originais dos manuais para Hypro bombas são
fornecidos em Inglês. Para encontrar uma cópia em sua língua nativa ir para www.hypropumps.com (Portuguese)
V RG T NI T uw pomp vóór het lezen van het handboek. xemplaren van de handleiding voor Hypro pompen zijn
beschikbaar in het ngels. Op zoek naar een exemplaar in uw eigen taal ga naar www.hypropumps.com (Dutch)

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Hypro roller pumps are designed for creating and boosting pressure in fluid circuits. The economical rotary-action roller
principle requires no check valves, while providing positive displacement characteristics with less friction and lower
starting torque than other pumps. The pump operates by receiving a fluid through the inlet port where it is captured and
transported by the rollers, and then expelled through the outlet port. Construction features include housings and rollers,
which are made in a variety of materials in order to be resistant to a wide range of chemicals. Standard models of roller
pumps rotate counterclockwise, when looking at the shaft end of the pump. Reverse rotation pumps are available.
Description
ntended Use(s)
Introduction
Purpose of Manual
Hypro has provided this manual to provide instructions and requirements that must be met when installing, using and
maintaining the product(s) identified on the cover.
If the product is sold, the seller must pass this manual on to the new owner.
The following special attention notices are used to notify and advise the user of this product of procedures that may be
dangerous to the user or result in damage to the product.
Attention is used to notify of installation, operation, or maintenance information that is important but not safety related.
This symbol is used to denote the presence of an electrical hazard that may result in personal injury, death, or property
damage.
This symbol is used to denote the presence of a hazard that may result in personal injury, death, or property damage.
California Proposition 65 Warning -- This product and related accessories contain chemicals known to the
State of California to cause cancer, birth defects or other reproductive harm.
Hypro roller pumps are intended for creating or booting dynamic pressure and, depending on the type of body, rotor
and rollers used, will work with a variety of fluids. Hypro roller pumps will work in a variety of environments but they
should never be used to pump liquids above 140°F (60°C) or below 34°F (1°C), or when the ambient air temperature
is above 140°F (60°C). Any uses outside of those specified in this manual are considered misuses and are prohibited.
Contact Hypro technical service about any questions regarding specific acceptable uses.

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Hypro roller pumps are designed to operate effectively within the specified speed, pressure and environmental ranges.
Going outside of these ranges will void the warranty and could cause damage to property, serious injury or death.
• DO NOT run the pump faster than the maximum recommended speed.
• DO NOT run the pump higher than the maximum recommended pressure.
• DO NOT run pumps when the liquid, or ambient air, has exceeded the maximum or minimum temperature limit.
(See Intended Uses)
• DO NOT pump non-approved liquids.
• DO NOT pump water or other liquids for human consumption.
• DO NOT operate any Hypro pump under the influence of drugs or alcohol.
• DO NOT run the pump dry.
• DO NOT pump abrasive fluids.
• DO NOT exceed the duty cycle for pumps with electric motors.
• DO NOT run the pump with a higher than recommended voltage.
Misuses
Pump dentification
Introduction - cont’d.
Hypro uses serialized labeling to enable users to precisely identify the pump’s manufacturing date.
Serial Number:
First and second digits: year (12 = 2012)
Third through fifth digits: consecutive day of the year the pump was manufactured.

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Pump Technical Data
(All specifications and performance data are based on water as a carrier fluid.)
1502 Series Pump Only
GPM HP GPM HP GPM HP LPM HP LPM HP LPM HP
0 PSI 33.1 0.5 36.8 0.7 62.1 2.0 0 BAR 125.3 0.5 139.3 0.7 235.1 2.0
25 PSI 29.7 1.0 33.6 1.2 58.5 3.0 1.7 BAR 112.4 1.0 127.2 1.2 221.4 3.0
50 PSI 27.8 1.5 31.7 1.7 56.9 3.7 3.4 BAR 105.2 1.5 120.0 1.7 215.4 3.7
100 PSI 24.3 2.5 28.3 2.8 53.9 5.3 6.9 BAR 92.0 2.5 107.1 2.8 204.0 5.3
150 PSI 21.0 3.5 25.0 4.0 50.9 7.1 10.3 BAR 79.5 3.5 94.6 4.0 192.7 7.1
Performance Data 1502C, 1502N, 1502XL (Imperial)
Performance Data 1502C, 1502N, 1502XL (Metric)
Pressure
Pressure
@540 RPM
@600RPM
@1000RPM
@540 RPM
@600RPM
@1000RPM
D
A
F
E
J
K
G
C
B
H

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Pump Technical Data
1700 Series Pump Only
E
A
B
J
K
C
F
G
D
H

E
F
B
J
C
G
K
D
H
A
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Pump Technical Data
4001 Series Pump Only
GPM HP GPM HP GPM HP LPM HP LPM HP LPM HP
0 PSI 5.5 0.1 7.1 0.1 9.1 0.1 0 BAR 20.8 0.1 26.9 0.1 34.4 0.1
25 PSI 4.9 0.1 6.4 0.2 8.5 0.3 1.7 BAR 18.5 0.1 24.2 0.2 32.2 0.3
50 PSI 4.4 0.2 5.9 0.3 8.0 0.5 3.4 BAR 16.6 0.2 22.3 0.3 30.3 0.5
75 PSI 4.1 0.3 5.6 0.4 7.6 0.6 5.2 BAR 15.5 0.3 21.2 0.4 28.7 0.6
100 PSI 3.8 0.4 5.3 0.6 7.3 0.8 6.9 BAR 14.4 0.4 20.1 0.6 27.6 0.8
125 PSI 3.5 0.5 5.0 0.7 7.0 1.0 8.6 BAR 13.2 0.5 18.9 0.7 26.5 1.0
150 PSI 3.3 0.6 4.8 0.8 6.7 1.1 10.3 BAR 12.5 0.6 18.2 0.8 25.4 1.1
Performance Data 4001C, 4001N, 4001X (Imperial)
Performance Data 4001C, 4001N, 4001XL (Metric)
Pressure
Pressure
@1100 RPM
@1400RPM
@1800RPM
@1100 RPM
@1400RPM
@1800RPM
Dim. Inch mm
A 4.75 121
B 2.38 61
C 1.67 42
D 3.03 77
E 5.39 137
F 3.34 85
G 1.00 25
H 0.49 13
I 1.43 36
J 2.96 75
K 1.75 45
Pump Dimensions

- 9-
Pump Technical Data
Motorized
E
B
J
F
C
G
K
D
H
A
Dim. Inch mm
A 5.12 130
B 2.56 65
C 2.54 64
D 5.17 (5.15) 131 (130)
E 3.8 97
F 13.24 (11.91) 336 (302)
G 4.45 113
H 8.79 (7.45) 223 (189)
I 1.5 38
J251
K 2.63 67
Pump Dimensions
Volts PSI GPM AMPS Volts PSI GPM AMPS Volts BAR LPM AMPS Volts BAR LPM AMPS
0 9.4 14.8 0 10.4 17.1 0 35.6 14.8 0 39.4 17.1
5 9.0 16.4 5 10.3 17.5 0.3 34.1 16.4 0.3 39.0 17.5
10 8.6 18.0 10 9.9 19.0 0.7 32.6 18.0 0.7 37.5 19.0
15 8.1 20.1 15 9.4 21.5 1.0 30.7 20.1 1.0 35.6 21.5
20 7.5 23.1 20 8.9 23.8 1.4 28.4 23.1 1.4 33.7 23.8
25 6.9 25.3 25 8.4 26.8 1.7 26.1 25.3 1.7 31.8 26.8
30 6.1 28.5* 30 7.8 29.6* 2.1 23.1 28.5* 2.1 29.5 29.6*
35 5.8 30.3* --- --- --- 2.4 22.0 30.3* --- --- ---
Volts PSI GPM AMPS Volts PSI GPM AMPS Volts BAR LPM AMPS Volts BAR LPM AMPS
0 8.6 10.9 0 9.8 11.6 0 32.6 10.9 0 37.2 11.6
10 8.0 13.3 10 9.1 14.5 0.7 30.2 13.3 0.7 34.3 14.5
20 7.2 17.5 20 8.2 19.5 1.4 27.1 17.5 1.4 30.9 19.5
30 6.0 22.0 30 7.3 23.2 2.1 22.6 22.0 2.1 27.6 23.2
35 5.6 24.4 35 6.8 25.6 2.4 21.0 24.4 2.4 25.6 25.6
40 5.3 36.1 40 6.3 27.8 2.8 19.9 36.1 2.8 24.0 27.8
50 4.7 30.7 50 5.6 31.8 3.5 17.6 30.7 3.5 21.3 31.8
60 3.9 35.5 60 4.9 36.2** 4.1 14.8 35.5 4.1 18.7 36.2**
12.0 (Battery)
Engine Off
13.5
(Alternator)
Engine
Running
Model 4001N-E2H & 4001XL-E2H (Imperial)
Model 4001N-E2H & 4001XL-E2H (Metric)
12.0 (Battery)
Engine Off
13.5
(Alternator)
Engine
Running
Model 4001N-EH & 4001XL-EH (Imperial)
Model 4001N-EH & 4001XL-EH (Metric)
12.0 (Battery)
Engine Off
13.5
(Alternator)
Engine
Running
12.0 (Battery)
Engine Off
13.5
(Alternator)
Engine
Running
Dimensions in ( ) are for 4001- H
series pumps.
*denotes a duty cycle of 66% (40 minutes on, 20 minutes off)
**denotes a duty cycle of 50% (30 minutes on, 30 minutes off)

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Pump Technical Data
4101 Series Pump Only
GPM HP GPM HP GPM HP LPM HP LPM HP LPM HP
0 PSI 5.0 0.1 6.2 0.1 7.2 0.2 0 BAR 18.9 0.1 23.5 0.1 27.3 0.2
25 PSI 4.8 0.2 5.8 0.3 6.9 0.3 1.7 BAR 18.2 0.2 22.0 0.3 26.1 0.3
50 PSI 4.5 0.3 5.6 0.4 6.6 0.5 3.4 BAR 17.0 0.3 21.2 0.4 25.0 0.5
75 PSI 4.2 0.5 5.4 0.6 6.4 0.6 5.2 BAR 15.9 0.5 20.4 0.6 24.2 0.6
100 PSI 3.9 0.6 5.0 0.7 6.0 0.8 6.9 BAR 14.8 0.6 18.9 0.7 22.7 0.8
125 PSI 3.7 0.7 4.7 0.8 5.7 0.9 8.6 BAR 14.0 0.7 17.8 0.8 21.6 0.9
150 PSI 3.4 0.8 4.4 1.0 5.4 1.1 10.3 BAR 12.9 0.8 16.7 1.0 20.4 1.1
Performance Data 4101C, 4101N, 4101XL (Imperial)
Performance Data 4101C, 4101N, 4101XL (Metric)
Pressure
Pressure
@1800 RPM
@2200RPM
@2600RPM
@1800 RPM
@2200RPM
@2600RPM
E
F
B
J
C
G
K
D
H
A
Dim. Inch mm
A 4.75 121
B 2.38 61
C 1.67 42
D 3.03 77
E 5.39 137
F 3.34 85
G 1.00 25
H 0.49 13
I 1.43 36
J 2.96 75
K 1.75 45
Pump Dimensions

- 11 -
Pump Technical Data
Motorized
E
B
J
F
C
G
K
D
H
A
Dim. Inch mm
A 5.12 130
B 2.56 65
C 2.54 64
D 5.17 (5.15) 131 (130)
E 3.8 97
F 13.24 (11.91) 336 (302)
G 4.45 113
H 8.79 (7.45) 223 (189)
I 1.5 38
J251
K 2.63 67
Pump Dimensions
Dimensions in ( ) are for 4101- H
series pumps.
**denotes a duty cycle of 50% (30 minutes on, 30 minutes off).

- 12 -
Pump Technical Data
Gas Engine
Rollers:
Max. Flow
Rate
(GPM [LPM]):
Max. Pressure
(PSI [BAR]):
Max RPM Ports: Shaft:
Continuous
Operation
(PSI [BAR]):
Intermittent
Operation
(PSI [BAR]):
Dry Weight
(LBS [KG])
Engine
Mounting
Bolts
4 8.9 [33.7] 150 [10.3] 2600
” NPT Inlet
& Outlet
5/8” Dia.
(Solid)
100 [6.9] 150 [BAR] 29 [13.1] 2.5 HP
4 X 5/16-
18 UNC
4101C-25, 4101XL-25 Pump Specifications

Pump Technical Data
6500 Series Pump Only
GPM HP GPM HP GPM HP LPM HP LPM HP LPM HP
0 PSI 9.7 0.1 18.2 0.2 21.8 0.3 0 BAR 36.7 0.1 68.9 0.2 82.5 0.3
50 PSI 8.0 0.4 16.5 0.7 20.1 0.9 3.4 BAR 30.3 0.4 62.5 0.7 76.1 0.9
100 PSI 7.2 0.7 15.4 1.3 19.1 1.5 6.9 BAR 27.3 0.7 58.3 1.3 72.3 1.5
150 PSI 6.6 1.0 14.7 1.8 18.2 2.1 10.3 BAR 25.0 1.0 55.6 1.8 68.9 2.1
200 PSI 5.6 1.3 14.0 2.3 17.3 2.8 13.8 BAR 21.2 1.3 53.0 2.3 65.5 2.8
250PSI 4.9 1.7 13.4 2.9 16.5 3.5 17.2 BAR 18.5 1.7 50.7 2.9 62.5 3.5
300PSI 4.3 1.9 12.7 3.5 15.7 4.2 20.7 BAR 16.3 1.9 48.1 3.5 59.4 4.2
Performance Data 6500C, 6500N, 6500XL (Imperial)
Performance Data 6500C, 6500N, 6500XL (Metric)
Pressure
Pressure
@540 RPM
@1000RPM
@1200RPM
@540 RPM
@1000RPM
@1200RPM
A
B
J
G
H
F
E
D
C
- 13 -

- 14 -
Pump Technical Data
7560 Series Pump Only
A
B
J
G
H
F
E
D
C

Pump Technical Data
Hydraulic
Rollers:
Max. Pump
Flow Rate
(GPM [LPM]):
Max. Pump
Pressure
(PSI [BAR]):
Max RPM Ports:
Hydraulic
Motor Ports
Continuous
Operation (PSI
[BAR]):
Intermittent
Operation (PSI
[BAR]):
Dry Weight
(LBS [KG])
Max .
Hydraulic Flow
(GPM [LPM])
Max. Hydraulic
Pressure
(PSI [BAR]
Mounting
Bolts
-” NPT Inlet
& Outlet
-1” Hose Barb
included
13 [5.89]
12 [45.4]
2400 [165.5]
4 X 3/8 or
M10
7560C-GM30, 7560N-GM30, 7560XL-GM30 Pump Specifications
8
20.1 [76.1]
300 [20.7]
1000
-10 SAE (7/8"-
14 UNF)
100 [6.9]
300 [20.7]
Hyd. GPM
GPM @ 0
PSI
GPM @
25 PSI
GPM @
50 PSI
GPM @
75 PSI
GPM @
100 PSI
GPM @
125 PSI
GPM @
150 PSI
GPM @
200 PSI
GPM @
250 PSI
GPM @
300 PSI
5 9.0 8.5 7.8 7.3 6.7 6.1 5.5 4.4 3.3 2.2
6 10.5 10.0 9.5 8.9 8.4 7.8 7.3 6.2 5.2 4.1
711.9 11.5 11.0 10.4 9.9 9.4 8.9 7.8 6.8 5.7
8 13.7 13.1 12.5 12.0 11.5 10.9 10.4 9.4 8.4 7.3
9 15.2 14.6 14.1 13.6 13.1 12.6 12.1 11.1 10.0 9.1
10 16.9 16.5 15.9 15.4 14.9 14.3 13.9 12.9 11.9 11.0
11 18.6 18.2 17.6 17.1 16.6 16.1 15.6 14.7 13.8 12.9
12 20.1 19.6 19.1 18.6 18.1 17.6 17.1 16.3 15.3 14.5
Hyd. LPM
LPM @
0 BAR
LPM @
2 BAR
LPM @
4 BAR
LPM @
6 BAR
LPM @
8 BAR
LPM @
10 BAR
LPM @
12 BAR
LPM @
14 BAR
LPM @
16 BAR
LPM @
18 BAR
LPM @ 20
BAR
20 35.8 33.2 30.5 28.1 25.6 23.4 20.9 18.5 15.8 12.6 10.0
25 42.8 39.5 36.8 34.0 31.8 29.2 26.2 23.7 21.6 18.9 16.4
30 51.8 49.0 45.8 43.0 40.3 37.9 35.3 33.3 31.1 28.9 26.2
35 58.1 55.8 52.7 50.1 47.7 45.5 43.1 40.9 38.8 36.3 33.5
40 67.6 64.8 62.4 60.0 57.7 55.8 53.4 51.3 48.8 46.6 44.1
45 75.3 72.7 70.4 68.1 66.0 63.8 61.8 59.8 57.8 55.7 53.3
7560C-GM30, 7560N-GM30, 7560XL-GM30 Performance Data (Imperial)
7560C-GM30, 7560N-GM30, 7560XL-GM30 Performance Data (Metric)
A
B
G
H
F
E
D
C
- 15 -

- 16 -
Pump Technical Data
Hydraulic - cont’d.
Rollers:
Max. Pump
Flow Rate
(GPM [LPM]):
Max. Pump
Pressure
(PSI [BAR]):
Max RPM Ports:
Hydraulic
Motor Ports
Continuous
Operation (PSI
[BAR]):
Intermittent
Operation (PSI
[BAR]):
Dry Weight
(LBS [KG])
Max.
Hydraulic Flow
(GPM [LPM])
Max. Hydraulic
Pressure
(PSI [BAR]
Mounting
Bolts
-” NPT Inlet
& Outlet
-1” Hose Barb
included
7560C-GM15, 7560N-GM15, 7560XL-GM15 Pump Specifications
8
20.1 [76.1]
300 [20.7]
1000
-10 SAE (7/8"-
14 UNF)
100 [6.9]
300 [20.7]
13 [5.89]
6 [22.7]
2400 [165.5]
4 X 3/8 or
M10

Pump Technical Data
7700 Series Pump Only
I
GPM HP GPM HP GPM HP LPM HP LPM HP LPM HP
0 PSI 14.2 0.2 15.3 0.3 22.1 0.4 0 BAR 53.8 0.2 57.9 0.3 83.7 0.4
50 PSI 12.9 0.6 14.0 0.6 20.7 0.9 3.4 BAR 48.8 0.6 53.0 0.6 78.4 0.9
100 PSI 11.9 1.1 13.0 1.2 19.5 1.7 6.9 BAR 45.0 1.1 49.2 1.2 73.8 1.7
150 PSI 11.2 1.6 12.3 1.8 18.6 2.4 10.3 BAR 42.4 1.6 46.6 1.8 70.4 2.4
200 PSI 10.3 2.2 11.6 2.4 17.8 3.3 13.8 BAR 39.0 2.2 43.9 2.4 67.4 3.3
Pressure
Pressure
@540 RPM
@600RPM
@800RPM
@540 RPM
@600RPM
@800RPM
Performance Data 7700C, 7700N, 7700XL (Imperial)
Performance Data 7700C, 7700N, 7700XL (Metric)
A
B
J
K
G
H
F
E
D
C
- 17 -

- 18 -
Fluid Pumping Applications
Tools
Pump Materials Compatibility
Application Cast ron Ni-Resist Silver Series XL Comments
Weed Control Chemicals xxxUse with super rollers and viton seals.
When using with Roundup, use super
or polypropylene rollers and Viton
seals. Teflon rollers may be used with
Roundup up to 100 PSI. Only Ni-
Resist and Silver series pumps
should be used with Roundup.
Insect Control xxxAll pump, roller and seal combinations
Brush Control
Pest Control Chemical xxxUse super rollers and Viton seals
and Fumigants
Liquid Fertilizers x x Use polypropylene rollers and Buna-N seals
Powdered Fertilizers xxxUse super rollers or polypropylene
Fluid Transfer rollers with Buna-N or Viton seals
Acids x Use polypropylene or Teflon rollers
with Viton seals. Limit pressure to 100
PSI when using Teflon rollers. DO
NOT use super rollers with acids.
x - Pump approved for application
Table 1
Lifting, Transport and ntermediate Storage
The following chemicals should never be put through any Hypro pump:
• Gasoline (Petrol)
• Kerosene/Kerosine (paraffin)
• Diesel fuel
• Ceramic slurries
• Sewage
• Potable water
• Abrasive fluids
The Hypro roller pumps and mounting assemblies are designed with Imperial (inch) bolts, however, there are many
metric (mm) sizes which will work with these bolts. In most cases, an adjustable spanner (crescent) wrench can also
be used.
Packaging Descriptions and Unpacking nstructions
• Hypro roller pumps are shipped in cardboard boxes for safe transporting.
• When pumps are shipped in large quantities, they may be put on a pallet to allow for easy storage, lifting and
handling.
• Before lifting any pump or pallet, determine the weight of the item by looking at the attached packing slips to
establish what lifting equipment or method should be used.
• Once the pump is unpacked, dispose of all the packaging in a manner compliant with local and national
regulations.
Lifting nstructions
• Before attempting to lift a Hypro pump, ensure that the surrounding working area is free of hazards which could
cause injury or damage to property.
• During lifting operations, any personnel not involved in the lift should not enter the working area.
• If lifting hooks, rope or chains are being used for a lift, they must be free of damage and be rated to carry 150%
of the weight of the load to be lifted.

This pump comes completely assembled.
Before attempting to install your Hypro roller pump, it is imperative to read and understand the following:
• Installation of a Hypro pump should only be performed by a technician having the knowledge and skills
necessary to install the pump without the risk of property damage or personal injury.
• When handling Hypro pumps, one should wear steel-toed shoes and protective gloves in order to protect the
feet in the event the pump is dropped and protect the hands from any sharp surfaces on the pump or chemicals.
• Pumping systems must be installed in accordance with Hypro installation instructions. Failure to do so will
void your warranty and could cause damage to property, serious personal injury, or death.
• lectrical power cables and pump hoses must be routed where there is no risk of personnel tripping, walking
into, or falling because they have been routed in areas where personnel are expected to move. lectrical power
cables and pump hoses should be routed according to local and national standards.
• It is the installer’s responsibility that AC electric-drive motors, Hypro pumps, and metalwork of support
structures are bonded to earth (ground), per local and national standards, to prevent a buildup of static electricity.
• It is the installer’s responsibility to conduct earth continuity tests between AC electric-drive motors, Hypro
pumps, and metalwork of support structures and earth according to N60204-1:2006/A1:2009, or its superseding
standard, to confirm that all components that need to be connected to earth are satisfactorily bonded.
• It is the installer’s responsibility to conduct electrical tests in accordance with N60204-1:2006/A1:2009, or
its superseding standard, on finished pump assemblies.
- 19 -
• Always wear steel-toed shoes and cut-resistant gloves when attempting to lift.
• When lifting and carrying, always keep the pump close to your body. (See Figure 1.)
• When starting the lift, bend your knees and keep your back straight. (See Figure 1.) Tightening the stomach
muscles will help keep your back straight.
• During the lift, use your legs to do the work. Never use your back, and make sure your legs are at least shoulder-
width apart. (See Figure 1.)
Figure 1
Transport
• All Hypro pumps are capable of being transported by air, sea, rail or motor vehicle. When the pump is shipped,
ensure that the pump is moved in accordance with local and national laws and is properly secured to prevent
unwanted movement which could cause damage to person or property. Prior to shipping, all fluids should be
removed from the pump.
Storage
• New pumps in their boxes can be stored several years as long as the port plugs are not removed. Once the plugs
have been removed, if the pump is not to be used for an extended period of time (i.e. more than 30 days), the
pump must be winterized as described in the Cleaning section of this manual.
Lifting, Transport and ntermediate Storage - cont’d.
Assembly
nstallation
Assembly and Installation

- 20 -
• All connections to electrical components must be number, symbol, or color coded generally as recommended by
N60204-1:2006/A1:2009, or its superseding standard.
• Installers must provide hydraulic components that are capable of withstanding maximum source pressure.
• The working pressure must be controlled by a pressure relief valve that is adjusted to operate at a maximum
pressure of the hydraulic motor.
• For pumps with gas engines, the exhaust must be directed away from operator and anyone standing nearby
to ensure that exhaust fumes do not enter their breathing zone.
• If a rigid plumbing system is to be used on a Hypro roller pump, the system must be properly aligned with the
inlet and outlet ports.
• The working pressure must be controlled by a pressure relief valve that is adjusted to operate at 10% of the
maximum system pressure.
• When installing, adjusting or removing a Hypro roller pump, ensure that there are no objects which can fall
on the installer and make certain that all machinery to which the pump is to be attached is turned off.
• Pumps must be installed in a location where they are accessible for any necessary maintenance.
• When a main electrical supply is needed to power electric-drive motors, installers are responsible for
ensuring that a supply disconnect device, capable of isolating the machine from its electricity supply, be provided.
• When hydraulic power is used, the system should contain a quick disconnect coupling that can be broken to
isolate the pump.
Standard Mounting
In order to prevent injury or damage to property, all Hypro pumps should be properly mounted to a solid base where
there is no danger of the pump falling or breaking loose. All Hypro pumps come with mounting holes, which allow bolts
to be put into the pump so it can be secured to a sturdy base. When mounting your Hypro roller pump, be sure to use
bolts and nuts which are compatible with any chemicals that may come into contact with them as well as choosing the
correct grade of bolt based on the pump weight and any expected loads.
Tractor PTO nstallation
The preferred method for mounting the torque arm (3430-0540) and pump to a tractor is with the chains going up to
provide support for the pump (see Figure 2).
1. Attach the torque arm to the pump with the long side of the arm on the inlet side of the pump for mounting.
2. Mount the pump and torque arm to the PTO shaft using a Hypro series 1320, 1321 or 1323 coupler.
3. Attach the torque chain to the tractor frame with arm in horizontal position.
4. Attach the tensioning chain to the tractor frame while applying tension to the spring.
Do not attach torque arm to movable linkages.
Personnel should never be within 3 meters (9 ft.) of the pump while in operation.
Figure 2
Assembly and Installation - cont’d.