Pentair Lincoln J Series User manual

LINCOLN
APENTAIR COMPANY
MODEL 83513
AIR OPERATED CHASSIS PUMP
SERIES “J”
®
OWNER/OPERATOR MANUAL
SPECIFICATIONS
Airmotor effective dia. in. 2.5
Stroke, in. 2.8
Air inlet 1/4” NPTF
Material outlet 1/4" NPTF
Ratio 50:1
Delivery output, cubic inches per minute 80
Delivery in cubic inches per cycle .55
Minimum air pressure 30 p.s.i.
Maximum air pressure 150 p.s.i.
Max output pressure 7500 p.s.i.
Noise level @120 psig <85 dBA
DESCRIPTION
Model 83513 is an air operated chassis
pump designed to pump low and
medium viscosity materials (grease) from
drums and pails.
OWNER/OPERATOR
RESPONSIBILITY
Itis the owners/operators responsibility
to properly use and maintain this
equipment.
The instructions and warnings contained
in this manual shall be read and
understood by the owner/operator prior
to operating this equipment.
If an owner/operator does not
understand English, the contents of this
manual shall be explained in the owners/
operators native language to assure the
owner/operator comprehends.
It is the owners/operators responsibility
to maintain the legibility of all warning
and instruction labels.
The owner/Operator shall retain this
manual for- future reference to
important warnings, operating and
maintenance instructions.
SAFETY INFORMATION
Read and understand all warnings,
cautions and instruction before
operating this equipment. Extreme
caution should be used when operating
this equipment as personal injury and/
or property damage can result from
equipment misuse. Adequate personal
protection is recommended to prevent
splashing of material on the skin or in the
eyes. ALWAYS disconnect air coupler
from pump when the pump is not being
used.
LINCOLN OneLincoln Way Copyright 1994 Section -A5
St. Louis, Missouri 63120-1578 Printed in U.S.A.
®APENTAIR COMPANY [phone] Page -56
FORM 402558

FAILURE TO HEED THE FOLLOWING WARNINGS INCLUDING MISUSE, OVER PRESSURIZING, MODIFYING PARTS,
USING INCOMPATIBLE CHEMICALS AND FLUIDS, OR USING WORN OR DAMAGED PARTS, MAY RESULT IN
EQUIPMENT DAMAGE AND/OR SERIOUS PERSONAL INJURY, FIRE, EXPLOSION, OR PROPERTY DAMAGE.
•
Ž
•
Ž
Ž
Ž
Ž
Ž
•
•
•
Do not exceed the stated maximum working pressure of the pump, or of the lowest rated component in your system.
Do not alter or modify any part of this equipment.
Do not operate this equipment with combustible gas.
Do not attempt to repair or disassemble the equipment while the system is pressurized.
Make sure all grease connections are securely tightened before using this equipment.
Always read and follow the grease manufacturer’s recommendations regarding grease compatibility, and the use of
protective clothing and equipment.
Check all equipment regularly and repair or replace worn or damaged parts immediately.
Never point the dispensing valve at any part of the body or at another person.
Never try to stop or deflect material from dispensing valve or leading connection or component with your hand or
body.
Always check equipment for proper operation before each use, making sure safety devices are in place and
operating properly.
Always follow the pressure relief procedure after shutting off the pump, when checking or servicing any part of the
system, and when installing, cleaning or changing any part of the system.
INSTALLATION
Typical drum and pail hookups are
described as follows only as aguide in
selecting and installing asystem.
Contact aLincoln factory representative
for assistance in designing asystem for
aspecific requirement.
This pump can develop 7500 PSI
working pressure at 150 PSI
maximum incoming air pressure.
Be sure that all system
equipment and accessories are
rated to withstand the maximum
working pressure of this pump.
DO NOT exceed the maximum
working pressure of the lowest
rated component in the system.
IMPORTANT: Accessory item
“whip” hoses for dispensing
valve are rated 4500 PSI. DO
NOT exceed 90 PSI air pressure
to pump when using “whip”
hoses.
TYPICAL SYSTEM HOOKUP
Determine the drum or pail system for
your requirement.
Obtain an air line filter/regulator/lubrica-
tor to use with the inlet air supply and
the correct sized air and grease lines/
hoses with any required reducers,
connectors and accessories.
Clean/flush the supply lines, hoses,
reducers, connectors and accessories
with mineral spirits or oil based solvent
to purge any contaminants such as dirt,
moisture, or metal shavings that could
damage the pump or system compo-
nents. Blow dry with air.
The pump was tested in lightweight
oil which was left in to protect the
pump from corrosion. Flushing the
pump before connecting it to the
system might be desired to prevent
possible contamination of the
grease you are pumping
To reduce the risk of injury from
splashing or static sparking when
flushing the pump with solvents,
always hold ametal part of the
dispensing valve firmly to the side
of agrounded metal pail and
operate pump at lowest possible
fluid pressure.
Clean/flush the pump with mineral
spirits or oil based solvents if neces-
sary.
Assemble the cleaned pump and
supply line together with any required
accessory.
Mount the assembled pump to the
drum or pail.
Connect the material output line/hose
to the pump.
Connect the air regulator to the pump.
Make sure all connections are
securely tightened.
—2—

ACCESSORIES
Filter/Regulator/Lubricator and Gauge.
Eyebolt Kit.
Follower Plate -120 lb., 400 lb.
Drum Cover -120 lb., 400 lb.
Drum Cover with Tie Rods.
1709 Hoist.
PRESSURE RELIEF
PROCEDURE
Always perform this procedure when the
pump is shut off and before checking,
servicing, installing, cleaning or repairing
any part of this system.
Perform the following procedure:
A.
B.
C.
Disconnect the air supply to
the pump.
Point the dispensing valve
away from yourself and
others.
Open the dispensing valve
into an appropriate container
until the pressure is relieved.
If the above procedure does not relieve
the pressure, the dispensing valve or hose
may be restricted. To relieve the pressure,
very slowly loosen the hose end coupling.
Then loosen completely and clear the
dispensing valve and/or hose.
OPERATION
INSPECTION BEFORE USING
PUMP
Prior to operation or maintenance avisual
inspection shall be made. Check pump
system for leaks, worn or missing parts.
Any pump that appears to be damaged in
any way, is badly worn or operates
abnormally shall be removed from use
until repairs are made. Contact afactory
authorized service center for repairs.
If overpressurizing of the equipment is
believed to have occurred, contact a
factory authorized service center for
inspection of the pump.
Annual inspection by afactory authorized
service center is recommended.
USING PUMP
To prevent personal injury, perform
IPRESSURE RELIEF PROCEDURE
before and after operating the pump
To start pump, turn on the main air
supply. Slowly open the air regulator.
Regulate air pressure from 20-40 psig
and throttle to prime pump. Open the
dispensing valve to allow air to be
purged from the system. Allow pump
to cycle until grease without air pockets
flows from dispensing valve, then close
dispensing valve.
After pump is primed, adjust air
pressure to achieve asmooth flow of
grease from the dispensing valve. Do
not allow pump to operate when out of
material. Pump will accelerate quickly
and run too fast, resulting in costly
damage to the pump.
If the pump accelerates quickly or is
running too fast, stop it immediately.
Check the grease supply and refill it if
necessary. Prime the pump to
remove all air from the system, or flush
the pump and relieve pressure.
In acirculating system, the pump runs
continuously and slows down or
speeds up as supply demands, until
the air supply is shut off.
In adirect supply system, with
adequate air pressure supplied to the
motor, the pump starts when the gun
or dispensing valve is opened and
stalls against pressure when it is
closed.
Use the air regulator to control pump
speed and greasepressure. Always
use the lowest pressure required to
achieve the desired results. Higher
pressures will cause pump packings to
wear prematurely.
MAINTENANCE
ITo prevent personal injury, perform
PRESSURE RELIEF PROCEDURE
before and after operating the pump
and before any maintenance.
—3—
LUBRICATION
An air line filter/regulator/lubricator is
recommended for use with your Lincoln
pump to remove harmful dirt and
moisture from your compressor air
supply, and to provide automatic air
motor lubrication.
If an air line lubricator is not used, the
following procedure should be per-
formed daily:
A.
B.
C.
Disconnect air coupler from
air fitting.
Fill air coupler with NO. 10
SAE motor oil and reconnect
to air fitting.
Operate pump to distribute
lubricant.
MATERIAL RESTRICTION
PREVENTION
Flush the system as required with a
compatible solvent to prevent material
buildup when pumping material that
dries or hardens.
CORROSION PREVENTION
To reduce the risk of injury from
splashing or static sparking when
flushing the pump with solvents,
always hold ametal part of the
dispensing valve firmly to the side of
agrounded metal pail and operate
pump at lowest possible fluid
pressure.
To prevent water or air corrosion, new
leave the pump filled with water or air
Flush the pump first with acompatible
solvent and then again with mineral
spirits or oil based solvent.

Toprevent personal injury, perform
PRESSURE RELIEF PROCEDURE
before and after operating thepump
and before performing any disassem-
blyorassembly.
GENERAL DIMENSIONS
DISASSEMBLY
NOTE
If complete disassembly is required,
order the repair kit and replace ALL
gaskets, O-rings and packings.
A. Remove Valve Cap (11470), Trip
Rod Pin (11472) and 11471 Collar.
Unscrew (11947) Trip Sleeve from
(90691) Trip Rod.
B. Unscrew four Tie Rod Nuts (51009)
from Tie Rods (10294) and lift Air
Valve Casting (237562) off of Air
Cylinder (61041 ).
C. Remove Packing Nut (11904) and
Packing Cap (11905) from Air Valve
Casting.
D. Remove four Valve Cover Screws
(236868) and Cover (236286).
E. Remove four Toggle Plate Screws
(236869), Toggle Plate (91331), Trip
Shoe (11475) and (11947) Sleeve.
F. Remove four Valve Seat Bolts
(236870), Springs (55138), Valve
Guide Plate (45605) and Valve Side,
Seat and Gasket (83063).
G. Unscrew Trip Rod Packing Nut
(11476) from Air Valve Casting and
remove all packing parts.
H. Remove Priming Tube (61275) from
Bushing Extension (61273).
I. Extend Plunger Rod (11723) out of
(61273) Bushing Extension. Place
wrench on the (11724) Priming
Plunger, place on awl or other
small tool through the opening in
the (11726) check, and remove
priming check parts, Plunger Rod
(11723), and (61273) Extension
Tube.
—4—

J. Unscrew pump tube from Outlet
Body (40537).
K. Unscrew Plunger and Bushing
Assembly (90554) from (11344)
Plunger Adapter by placing wrench
on the plunger and adapter.
M. Unscrew (13020) Piston Rod from
(11349) Connector Rod by placing
wrench on piston rod and con-
nector rod. This will also allow
removal of the (90691) Trip Rod.
Remove the (11340) Piston Rod –
piston packing and washers.
N. Unscrew Gland Packing Nut (12333)
from outlet body and remove all
gland parts.
O. To reassemble, reverse procedure.
Tighten fasteners per torque spec-
ification supplied.
ASSEMBLY
To assemble, perform DISASSEMBLY
procedures in reverse. Tighten fasten-
ers per stated torque specifications.
IMPORTANT: To prevent damage to air
piston packing and pump gland packing,
and to help increase packing life,
lubricate air cylinder and air piston rod
before assembly. Thread piston rod
through gland packing when assembling
pump.
Before tightening four valve seat screws
(236870), align valve slide and seat
plate (83063), slide valve gasket (38162)
and air valve casting (237562) by
placing arod through the center hole.
Start all fasteners by hand to avoid
stripping threads when reassembling.
REPAIR
Repair is limited to replacement of listed
service parts. Special procedures and
tools are required. Contact Lincoln
Customer Service, One Lincoln Way,
St. Louis, MO 63120-1578, (314)
679-4300 for your nearest authorized
service center.
When ordering replacement parts, list:
part number, description, model
number and series letter.
SERVICE PARTS
—5—

TROUBLESHOOTING
If the following procedures do not correct
the problem, contact afactory authorized
service center. When submitting equip-
ment to be repaired, be sure to state the
nature of the problem and indicate if a
repair cost estimate is required.
PROBLEMS
AIRMOTOR DOES NOT OPERATE.
•
•
•
AIR
Check air supply to pump.
Check for broken trip rod.
Broken toggle or foreign object
lodged in priming tube. Check for
rust, worn or scored parts.
SEEPAGE FROM AIR EXHAUST
WHILE PUMP IS NOT OPERATING
●Check valve slide (83063), seat
and gasket. Check trip rod packing
(236835) and gasket (33039) for
cut or damaged packing.
LOSS OF PRESSURE, VOLUME OR
CONTINUOUS OPERATION OF PUMP
WHEN NOT IN NORMAL USE.
•Remove and clean lower inlet
checks. Check for foreign material.
•Inspect sealing surfaces between
upper and lower inlet checks.
Replace if rough or pitted.
•Replace shovel rod if rough or
pitted. Replace shovel rod packing
(35073).
•Inspect lubricant supply line for
leaks or breaks.
LUBRICANT LEAKING FROM WEEP
HOLE IN OUTLH CASTING.
Replace O-ring (34572) and U-cup
(38165). Make sure gland nut (12333) is
tight.
EXCESSIVE AMOUNT OF AIR IN
LUBRICANT OR EXCESSIVE AMOUNT
OF LUBRICANT COMING FROM AIR
EXHAUST.
NOTE
Some lubricant exhausts
with airnormally.
•Replace gland packing (34180),
gland gasket (31050), O-ring
(34572) and U-cup packing (38165).
SERVICE PARTS (CONT)
NOMEN. PART NO. WEIGHT LENGTH
BASIC PUMP 83513 -
PISTON ROD 11799 3-3/4"
PUMP TUBE 61293 -11-29/32”
-50 LB. -
DIMENSION "A" -.18-7/8”
DRUM Size
—6—

SERVICE PARTS (CONT)
IMPORTANT
START FASTENERS BYHAND
TOAVOID STRIPPING THREADS
WHEN REASSEMBLING
OPTIONAL EYEBOLT KIT
(FOR HOISTING PURPOSES. PARTS MUST BE
ORDERED SEPARATELY.)
TO LUBRICATE AIR VALVE MECHANISM
A. DISCONNECTAIR TO PUMP.
B. PERFORM PRESSURE RELIEF PROCEDURE.
C. REMOVE FOURCOVER SCREWS, COVER PLATE AND COVER PLATE
GASKET.
D. REMOVEAIR VALVE CASTING FROMTHE PUMP AND DISASSEMBLE.
E. CLEAN OR FLUSH THE AIR VALVE CASTINGTO REMOVE ANY CHIPS OR
OTHER FOREIGN PARTICLES.
D. BEFORE REPLACINGTOGGLE ASSEMBLY, PACK CAVITY WITH GREASE
USING APPROXIMATELY 1-1/2 OUNCES OF N.L.G.I. NO. 1(LIGHTGRADE)
WATER REPELLENT GREASE,
F. REPLACE COVER PLATE GASKET, COVER PLATEAND COVER SCREWS.
TIGHTEN TO PREVENT AIR LEAKS.
G. PERIODIC INSPECTION OF PARTS AT LEAST ONCE AYEAR IS ADVISED.
—7—

PARTS
10294
11329
11337
11340
11344
11345
11346
11349
11470
11471
11472
11475
11702
11721
11722
11723
11724
11725
11726
11904
11905
11947
12333
14940
30003
30011
31047
31048
31049
31050
31054
33014
33039
34090
34110
34158
34180
34368
QTY
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
2
DESCRIPTION
Tie rod
Air piston bolt
Air piston nut
Air motor piston rod
Plunger adapter
Coupling nut
Coupling stud
Piston rod connector
Valve cap
Trip rod collar
Trip rod pin
Trip shoe
Check washer
Priming check
Check stop
Plunger rod
Priming plunger
Priming check seat
Check seat
Packing nut
Packing cap
Trip sleeve
Gland packing nut
Gland packing spacer
Packing nut gasket
Valve cap gasket
Check seat gasket
Connector gasket
Bushing gasket
Gland gasket
Pump tube gasket
Air cylinder gasket
Gasket
Air piston packing
Plunger packing
PARTS
34572
35073
38162
38165
40537
45605
48212
48213
48237
48268
51009
55138
56038
57027
61041
61273
61502
66010
68531
83063
90544
90691
91331
236286
236615
236616
236833
236835
236868
236869
236870
236975
237562
239719
245425
QTY
1
1
1
1
1
1
2
1
1
1
4
4
2
2
1
1
1
4
1
1
1
1
1
1
1
1
1
1
4
6
4
1
1
1
1
DESCRIPTION
O-ring
Priming check packing
Slide valve gasket
U-cup packing
Outlet body
Valve guide plate
Air piston washer
Gland pack’g washer
Plunger pack’g washer
Gland pack’g washer
Tie rod nut
Spring
Spring
Ball stop
Air cylinder
Bushing extension
Air passage tube
Ball
Eye bolt
Valve slide &seat
Plunger &bushing ass’y
Trip rod
Toggle plate
Cover
Muffler cover
Packing washer
Muffler
Trip rod packing
Valve cover screw
Toggle plate screw
Valve seat bolt
Extension adapter
Air valve casting
Priming tube
Trip rod packing nut
Cover gasket Included in 83054 Pump Repair Kit.
Gland packing Included in 83001 Lower Pump Tube Repair Kit,
O-ring Recommended service part.
LIMITED WARRANTY
Lincoln, APentair Company, warrants that lubrication equipment, materials dispensing equipment and other related equipment manufactured by
it will be free from defects in material and workmanship during the one (1) year following the date of purchase. If equipment proves to be defective
during this warranty period, itwill be repaired or replaced without charge, provided that factory examination indicates the equipment to be defective.
To obtain repair or replacement, it must be shipped, transportation charges prepaid, with proof of date of purchase to aLincoln authorized Warranty
and Service Center, within the one (1) year following the date of purchase.
This warranty is extended to the original retail purchaser only. This warranty does not apply to equipment damaged from accident, overload, abuse,
misuse, negligence, faulty installation or abrasive or corrosive materials, or to equipment repaired or altered by anyone not authorized by Lincoln
to repair or alter the equipment. This warranty applies only to equipment installed and operated according to the recommendations of Lincoln or
its authorized field personnel. No other express warranty applies to lubrication equipment, materials dispensing equipment, and other related
equipment manufactured by Lincoln.
ANY IMPLIED WARRANTIES applicable to lubrication equipment, materials dispensing equipment, and other related equipment manufactured
by Lincoln INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR APARTICULAR PURPOSE, WILL LAST ONLY FOR
ONE (1) YEAR FROM THE DATE OF PURCHASE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY
LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
In no event shall Lincoln be liable for incidental or consequential damages. The liability of Lincoln on any claim for loss or damage arising out of
the sale, resale, or use of lubrication equipment, materials dispensing equipment, and other related equipment shall in no event exceed the
purchase price. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO
THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO
STATE.
—8—