Perle MCR1900 User manual

MCR1900
Media Converter
19-Slot Chassis
Installation Guide
Part #5500304-10

Copyright Statement
This document must not be reproduced in any way whatsoever, either printed or electronically, without
the consent of:
Perle Systems Limited
60 Renfrew Drive
Markham, ON
Canada
L3R 0E1
Perle reserves the right to make changes without further notice, to any products to improve reliability,
function, or design.
Perle, the Perle logo, and MCR1900 are trademarks of Perle Systems Limited.
Perle Systems Limited, 2010.
FCC
This product has been found to comply with the limits for a Class A digital device, pursuant to Part 15 of
the FCC rules. These limits are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the instructions in this
Guide, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference, in which case the user will be required to correct
the interference at his/her own expense.
EN 55022, Class A,
WARNING: This is a Class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.
EN 55024, Class A,

Preface .................................................................................5
Chapter 1 Overview.............................................................7
Getting to Know the MCR1900.................................................... 7
Front and Rear Panel Components............................................ 7
Front View (with Media Converter Modules installed) .......................... 7
Rear View (with dual AC Power Supply Modules installed) ................. 8
Power Supply Module.................................................................. 8
Power Supply LED Status........................................................................ 9
Intelligent Alarm Relay ................................................................ 9
Media Converter Modules ......................................................... 10
Chapter 2 Installing the MCR1900 ...................................11
Site Preparation Requirements ................................................ 11
Grounding the MCR1900 Chassis ............................................ 12
Installing the Media Converter Modules .................................. 13
Connecting the Alarm Relays (optional).................................. 13
Powering On an AC Powered Chassis..................................... 14
Power Supply LED Status...................................................................... 14
Chapter 3 Media Converter Modules ...............................17
Installing or Replacing Media Converter Modules.................. 17
Removing Media Converter Modules ................................................... 17
Table of Contents

Installing or Replacing Media Converter Modules .............................. 17
Chapter 4 Power Supply Modules ...................................19
Installing or Replacing the Power Supply Module.................. 19
Removing the Power Supply Module ................................................... 19
Installing or Replacing the Power Supply Module .............................. 20
Appendix A Technical Specifications .............................22
Environmental Specifications................................................... 22
Physical Specifications ............................................................. 22
Power Specifications................................................................. 23
Appendix B Troubleshooting ...........................................24
Power Supply LED Status ......................................................... 24
Intelligent Alarm Relay .............................................................. 25

5
Preface
About This Guide
This guide provides the installation instructions for the Perle MCR1900
Media Converter Chassis.
This preface has the following sections.
zIntended Audience
zDocumentation
zWhere to find Web-based Guides
zWarranty/Registration
zContacting Perle
Intended Audience
This guide is for administrators who will be installing the MCR1900.
Documentation
The following documentation is included with the MCR1900.
zMCR1900 Media Converter 19-Slot Chassis Installation Guide
Where to find Web-based Guides
The installation and user guides (in PDF format) for all Perle products
can be found at http://www.perle.com/downloads
Warranty / Registration
Perle’s standard Lifetime Warranty provides customers with the return
to factory repairs for Perle products that fail under the conditions of the

6
warranty coverage. Details can be found at:
http://www.perle.com/support_services/warranty.shtml
Contacting Perle Systems
Technical support
Contact information for the Perle Technical Assistance Center
(PTAC) can be found at the link below. A Technical Support Query
may be made via this webpage.
http://www.perle.com/support_services_request.shtml
To chat live with a Technical Support Representative use the link
below.
http://www.perle.com/chattechsupp.shtml
Product Information
For more product details and information about Perle products use
the link below.
http://www.perle.com/products
Chat Live
To chat live with a Perle Sales Representative use the link below.
http://www.perle.com/chat.shtml
Address
Perle Systems Limited.
60 Renfrew Drive
Markham, Ontario
L3R 0E1
Toll Free North America
1-800-GO-PERLE (467-3753)
Phone [phone]
Fax: [phone]

7
Overview Chapter 1
1
Getting to Know the MCR1900
The MCR1900 is used to aggregate large numbers of geographically
separated Ethernet, Fast Ethernet and Gigabit Ethernet networks into a
central location, over fiber optic cables.
The MCR1900 Chassis features include:
zNineteen slots for Media Converter Modules.
zSupport for all Perle Media Converter Modules.
zMedia Converter Modules are individually secured and hot-
swappable for maximum connection reliability.
zDual hot-swappable power supplies with load sharing capabilities.
zPower Supply Module and Fan Status monitoring with builtin
Intelligent Alarm Relay technology.
Front and Rear Panel Components
Front View (with Media Converter Modules installed)
Vents
Captive retainer screw
Fiber ports
LEDs
Ethernet

8
Rear View
Power Connector
Power Switch
Grounding
Power LED
Fan
Second Power Supply
B
screw
screw
Grounding
Intelligent
A
Captive retainer screws
Alarm Relay
(with dual AC Power Supply Modules installed)
Power Supply Module
The MCR9100 Chassis has two Bays for Power Supply Modules
located at the rear of the Chassis. Each Power Supply Module has a
cooling fan that draws air out of the Chassis through front air vents
on all face plates. The Perle MCR1900 Chassis also comes with an
Intelligent Alarm Relay feature that will monitor the Chassis, Fans
and Power Supply Modules for error conditions. The Chassis and the
Media Converter Modules power requirements can be met with one
Power Supply, however a second Power Supply can be added for
power redundancy and load- sharing. If the Chassis has two Power
Supply Modules, the modules will use a load-sharing arrangement in
which they both supply power to the Media Converter Modules and
Chassis. If either Power Supply Module should fail, the other Power
Supply Module will assume responsibility for powering the entire
Chassis, therefore preventing any interruption of service. The
backplane of the Chassis will continue to power both fans even if a
power supply is in a failed state or the power switch is in the Off
position. If either of the Power Supply Modules fail, both alarm
relays will be activated. Once the alarm has been set, the backplane
will continue to monitor the Power Supply Module to see if the
problem has been corrected and if so the alarms will be reset.

9
Power Supply LED Status
Description LED
Intelligent Alarm Relay
The Perle MCR1900 Chassis is fashioned with an Intelligent Alarm
Relay. This relay is engaged after the unit is powered up and the
backplane has been initialized. Should a failure occur, the relay will
be disengaged, therefore setting the alarm until the unit returns to a
normal state of operation.
A failure can be one of the following:
On (solid) Indicates that the power has been
switched On and the Power Supply
Module is supplying power to the
Chassis.
Off zThe Power Supply Module has been
switched Off.
zThe power plug has been removed.
zNo power at power source.
zThe Power Supply Module has failed.
Slow Blinking (Only applies to a Dual Power Supply
Chassis). The Power Supply Modules are
establishing load sharing parameters.
NOTE: This state will activate the alarm
relays.
Fast Blinking zThe Power Supply Module is not seated
in the Chassis correctly.
zA Power Supply Module has been
removed from the Chassis without
disconnecting the power cable from the
power connector and the power switch
is in the ON position.
zNOTE: This is an indication of a
potential hazard. The power switch
should be immediately turned off and
the power disconnected.

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zLoss of power to the Power Supply Module(s).
zFan failure.
zOver temperature heat protection.
zOver voltage protection.
The relay is accessible via a set of three contact connections. These
contacts are known as "Normally Closed", “Common” and
"Normally Open", and are electrically isolated to the relay. The
contacts are rated for voltages up to 30 V DC/AC with a maximum
current of 3 A.
For terminals # 1 through 3, strip insulation from wire (7 mm - 8
mm) 9/32-5/16 using stranded wire size 18-12 AWG. Tighten screw
to a torque of 4.5 lb per inch (0.51 Nm).
Media Converter Modules
For information regarding Media Converter Installation, see the
appropriate Installation Guide for that product.
Terminal Description Usage
1 Normally
Closed
Use this with the Common terminal
to act as switch contacts that remain
closed when the unit is powered off
or in a failed state.
2 Common Use this terminal in conjunction with
the Normally Open or Normally
Closed terminals.
3 Normally
Open
Use this with the Common terminal
to act as switch contacts that remain
open when the unit is powered off or
in a failed state.

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Installing the MCR1900 Chapter 2
2
Unpacking the MCR1900 Chassis
Available Accessories
The following accessories can be ordered separately:
What You Need to Supply
Before you can begin, you need to have the following:
zGrounding lug (for improved Chassis grounding).
zCross-head screwdriver to attach grounding screws.
Site Preparation Requirements
zEasy access to the ports and connectors on the front and back of the
Chassis, so that you can connect and disconnect cables as well as
view the LEDs.
zThe power outlet(s) should be located near the Chassis and supply
reliable electrical power to the Chassis.
Item
zMCR1900-19-Slot Chassis with one or two AC Power Supplies
zcountry specific power cord
z19-inch rack mount kit
zMCR1900 Media Converter 19-Slot Chassis Installation Guide (this
guide)
Item Part number
zMCR-ACPWR (AC Power Supply
Module)
05059810
zFace plate for empty Chassis slots 05059830
z23-inch rack mount brackets 05059840

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zFor proper cooling of the Chassis, air flow around the unit and
through the front vents should be unrestricted.
zDo not expose the Chassis to water or moisture.
zDo not place objects on top of the Chassis.
zPlace the Chassis in a dust-free environment.
zIf placing the Chassis in a rack, make sure the rack is safely
secured.
zIf placing the Chassis on a table, make sure the table is level and
secure.
Grounding the MCR1900 Chassis
The MCR1900 should always be grounded for safe and proper
operation.
Grounding the Chassis requires the following items:
zOne grounding lug (not provided).
zOne 12 AWG stranded or 14 AWG solid wire (not provided).
zCrimping tool (not provided).
zCross-head screwdriver (not provided).
Note: For your safety, when installing this equipment, always
ensure that the Chassis Ground connection is installed first
and disconnected last.

Chassis Ground
Grounding
Screws
13
To attach the Chassis Ground, perform the following steps:
1. Using a crimping tool, attach the grounding lug to one end of a 12
AWG stranded wire or 14 AWG solid ground wire.
2. Remove the grounding screws located on the back middle of the
Chassis.
3. Attach the grounding lug to the Chassis and secure with the
grounding screws.
Installing the Media Converter Modules
To install or remove a Perle Media Converter Module refer to page
15 in this guide.
Connecting the Alarm Relays (optional)
The MCR1900 provides a method of allowing you to connect an
external powered device such as a siren or light in order to inform
you should a power loss or failure occur. The Common relay
connection is used in conjunction with the Normally Closed or
Normally Open terminals. The Common terminal in conjunction with
the Open or Closed terminal acts as a switch contact that remains
open or closed when the Chassis is in a loss of power state.

14
Powering On an AC Powered Chassis
To power on an AC powered Chassis, perform the following
procedure.
1. Using the Perle supplied power cord, plug the power cord into the
AC power connector at the rear of the Chassis (repeat this
procedure if you have a second power supply installed in the
Chassis).
2. Plug the other end of the power cord to an appropriate power
outlet (repeat this procedure if you have a second power supply
installed in the Chassis).
3. Turn the power switch(s) to the On position.
Power Supply LED Status
Description LED
On (solid) Indicates that the power has been
switched On and the Power
Supply Module is supplying power
to the Chassis.
Off zThe Power Supply Module has
been switched Off.
zThe power plug has been
removed.
zNo power at power source.
zThe Power Supply Module has
failed.
Slow Blinking (Only applies to a Dual Power
Supply Chassis). The Power
Supply Modules are establishing
load sharing parameters.

15
Fast Blinking zThe Power Supply Module is not
seated in the Chassis correctly.
zA Power Supply Module has
been removed from the Chassis
without disconnecting the power
cable from the power connector
and the power switch is in the ON
position.
NOTE: This is an indication of a
potential hazard. The power
switch should be immediately
turned off and the power
disconnected.
Note: For your safety, before attempting to connect or
modify any of the electrical connections to the unit,
please be sure all wiring is disconnected from any
live power source. Power should only be applied
when you are sure that the wiring is correct and any
safety covers are properly installed.
Description LED

16

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Media Converter
Modules Chapter 3
3
Installing or Replacing Media Converter Modules
The Perle Media Converter Modules may be installed in any order and
in any available installation slot. All Perle Media Converter Modules are
hot-swappable and can be removed or installed while the Chassis is
powered on.
Removing Media Converter Modules
1. Loosen the captive retainer screw on the front of the Media
Converter Module and gently pull the module towards you.
2. If not inserting a replacement Media Converter Module then cover
the opening slot with a face plate and secure the screw.
Installing or Replacing Media Converter Modules
1. If installing or replacing your Media Converter Module, remove the
Media Converter Module from its packaging.
2. Using a cross-head screwdriver, remove the screw holding the face
plate to reveal the slot opening.
3. Set the Modules DIP switches to the desired operating mode (refer to
the Installation Guide that came with the Media Converter Module).
4. Locate the top and bottom alignment guides inside the Media
Converter Module slot.
5. Using the module alignment guides gently slide the module into the
slot until it becomes flush with the front of the Chassis. Light
pressure may be needed to seat the module. Do not force the module
Warning Observe electrostatic discharge precautions when
installing the Media Converter Module(s) into the
Chassis. Failure to observe this precaution could
result in damage to the Media Converter Module.

Captive screws
Captive
retainer screw
18
as you might damage the module. If there is resistance, remove
the module and check the module’s backplane connector for
damage to the pins. If the module’s backplane conector is not
damaged, retry the insertion.
6. Tighten the Captive retainer screw to ensure the Media Converter
Module is locked in place.
7. Remove the dustcap from the fiber connector and connect the
fiber and copper cables.
Note: All open slots in the Chassis must be covered with
a face plate in order to maintain proper air
circulation throughout the Chassis.

19
Power Supply Modules Chapter 4
4
Installing or Replacing the Power Supply Module
The MCR1900 Power Supply Module is hot-swappable and can be
removed or installed while the Chassis is powered on. The MCR1900
comes with two Power Supply Bays with one or two Power Supply
Module(s) installed.
To remove or replace a Power Supply Module, perform the following
procedure:
Removing the Power Supply Module
1. Turn the power switch to the Off position.
2. Disconnect the power cord from its source.
3. Disconnect the power cord from the MCR1900 Power Supply
Module.
4. Disconnect the alarm relay connections if connected.
5. Using a screwdriver remove the one screw located at the top of the
Power Supply Module.
6. Loosen the captive retainer screws on either side of the Power
Supply Module.
7. Gently pull the Power Supply Module towards you. If replacing the
Power Supply Module, follow the procedure below. If not replacing
Warning Never attempt to open or service a Power Supply
Module. Opening the Power Supply Module may
cause serious injury or death.
Warning Failure to follow these steps may result in a live
Power Supply Module and present a potential
hazard.

20
the Power Supply Module then cover the open Bay with a Power
Supply Bay cover and replace the screws.
Installing or Replacing the Power Supply Module
1. If installing or replacing the Power Supply Module, remove it
from its packaging.
2. Using a cross-head screwdriver, remove the screw from the top of
the Power Supply Bay cover on the back of the Chassis and
remove the cover.
3. Locate the bottom alignment guide inside the Power Supply Bay.
4. Using the Power Supply module alignment guide gently slide the
module into the Bay until it becomes flush with the back of the
Chassis. Light pressure may be needed to seat the module. Do not
force the module as you might damage the connector. If there is
resistance, remove the module and try again.
5. Using a screwdriver secure the one screw located at the top of the
Power Supply Module.
6. Tighten the Captive retainer screws on either side of the Power
Supply Module.
7. Connect the power cord to the MCR1900 Power Supply Module.
8. Connect the power cord its source.
9. Connect the alarm relays ( optional).
10. Turn the power switch to the On position.
Note:If the Intelligent Alarm Relay has been connected to an audible
or visual alarm, the insertion of a second Power Supply Module
will engage the alarms until the power switch has been set to
the On position.