permaban AlphaJoint User manual

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RCR Flooring Products Limited
Mill Close, Lee Mill Industrial Estate, Ivybridge, Devon, PL21 9GL
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Permaban AlphaJoint Installation Guide
Using Pin & Weld Method
Installation Guide Issue V1.0
14/07/22
01 Placing the AlphaJoint
Sleeve
Place joints on the oor with sleeves pointing up.
Plastic sheet
02 Place pins
Pin
Pin Pin
Pin Pin Note;Tack weld
to end of stud.
Edge of Stud
Pins are situated towards the end of the stud, then tack welded in place. The tack weld will break
under the pressure of the concrete, this will allow the joint to open along the length of the stud with
the pin still in place.
Note: 4 pins per joint.
All content found within this installation guide is approximate. RCR Flooring Products Ltd reserves the right to amend this
installation guide at any time. For further details, please contact RCR Flooring Products Ltd.
RCR Flooring Products Ltd is registered in England & Wales - No. 02815314.

Permaban AlphaJoint Installation Guide
Using Pin & Weld Method
Installation Guide Issue V1.0
14/07/22
04 Adjust to Height
Use wedges to get the desired height required and check with a spirit level/optical level.
Note; Check the joint is level in the 3 positions above.
Note; Joints
must be xed
at 90°.
Wedges
All content found within this installation guide is approximate. RCR Flooring Products Ltd reserves the right to
amend this installation guide at any time. For further details, please contact RCR Flooring Products Ltd.
RCR Flooring Products Ltd is registered in England & Wales - No. 02815314.
Level
Top strip
Measure the vertical and horizontal level using the top strip.
Use wedges to adjust
the vertical and the
horizontal.
Note; Once levels are checked
cut pins just above the tac weld.
03 Fix joints together
Nylon
Buttery/wing nut
Position joints end to end, unscrew the wing nut and nylon, push the 60mm osets together
and re-assemble the nylon and wing nut. Note; The 4010 top strip may move laterally during
transit and require minor realignment during installation.
Joints t together
60mm
Oset
60mm oset
Joints must be ush with one another.
✔
✖

Permaban AlphaJoint Installation Guide
Using Pin & Weld Method
Installation Guide Issue V1.0
14/07/22
All content found within this installation guide is approximate. RCR Flooring Products Ltd reserves the right to
amend this installation guide at any time. For further details, please contact RCR Flooring Products Ltd.
RCR Flooring Products Ltd is registered in England & Wales - No. 02815314.
05 Adjust universal divider plate
140 Joint
180 Joint
160 Joint
To extend the universal divider plate, pull out, push down and insert.
Universal divider plate
160 Slab 180 Slab
200 Slab
Pull the bottom return of the
universal plate to adjust.
Bottom return
06 Support bars
This method gives good support to the adjustable divider plate after its been adjusted.
Note;Place re-bar
between two Alpha
joints and tack weld.
Note;weld each side of the
joining to secure in place.
Note;Folded side of the joint.

07 Vibrate Concrete
Poker vibrate along length of the joint to compacted concrete.
Wet concrete
Poker
Finish concrete, ush to top of the armoured joint ensuring the rail is clearly viable.
08 Finish
All content found within this installation guide is approximate. RCR Flooring Products Ltd reserves the right to amend
this installation guide at any time. For further details, please contact RCR Flooring Products Ltd.
RCR Flooring Products Ltd is registered in England & Wales - No. 02815314.
Installation Guide Issue V1.0
14/07/22
Permaban AlphaJoint Installation Guide
Using Pin & Weld Method
Extended Joint support bar
The re-bar is to be tack welded only.