PERMASTEEL PG-40402S0L User manual

TM
PARTIAL STAINLESS STEEL GAS BBQ GRILL USER’S MANUAL
MODEL NUMBER: PG-40402S0L
CUSTOMER SERVICE: (888)-287-0735
FOR OUTDOOR USE ONLY

LIMITED WARRANTY
TM
Model Number: PG-40402S0L
PermaSteel BBQ Grill
PERMASTEEL INC. Warranties that this Product shall be free from defects in workmanship and
materials, for a period of 1 Year from the date of original purchase. Our obligation under this
warranty shall be limited to replacement of parts during the warranty period. Our liability shall not
extend beyond replacement of parts, This warranty excludes igniter batteries, normal wear & tear
such as paint loss, discoloration and rust on the Product and its parts or components, and any
damage arising from any of the following: negligent use or misuse of the Product, use contrary to
this User’s Manual, or alteration by any one other than Permasteel Inc. All warranty coverage is
void if this grill is ever used for commercial or rental purposes; this warranty is valid only in the
USA. the warranty period of 1 year shall not be extended or renewed by the repair or replacement
of parts or compensation for the Product. If your Product is defective or otherwise requires service
or parts, please call Permasteel Customer Service toll-free at (888)-287-0735, between 8:00 a.m.
and 5:00 p.m. PST. Consumer is responsible for shipping, handling and processing of warranty
claims after 30 days of purchase date. As proof of purchase a copy of your original purchase
receipt must accompany any service request,
Component Warranty Period:
Burners: 1 Year
Flame Tamer: 1 Year
Cooking Grids: 1 Year
Valves: 1 Year
Frame, Housing, Cart, Control Panel,
Igniter, and Related Parts: 1 Year
All Stainless Steel Parts: 1 Year
LIMITATION OF REMEDIES AND LIABILITY
We shall not be liable for any incidental or consequential damages for breach of any express or
implied warranty on its Product. Except to the extent prohibited by applicable law, any implied
warranty or merchantability or fitness for a particular purpose on this Product shall be limited to the
duration of the above warranty. Neither us nor anyone else who has been involved in the creation,
production, or delivery of the Product shall be liable for damages of any type, including but not
limited to any lost profits, lost savings, loss of anticipated benefits, or other incidental or
consequential damages which may arise out of the purchase, use, or inability to use the Product,
whether arising out of contract, negligence, strict tort, or under any warranty, or otherwise, even if
you have been advised of the possibility of such damage or any other claim by any other party.
Our liability for any breach of warranty shall be limited to repair or replacement of the defective part
or parts as described above. Some states do not allow the exclusion or limitation of incidental or
consequential damages, so the above limitation or exclusion may not apply to you. The above
warranty gives you specific legal rights, and you may have other rights which vary from state to
state.

TABLE OF CONTENTS
TM
BEFORE YOU BEGIN
MESSAGE TO OUR USERS PAGE 1
SAFETY SYMBOLS PAGE 1
INSTALLATION & SAFETY PRECAUTIONS PAGE 2
PROPANE & GAS WARNING PAGE 2
ASSEMBLY
PARTS PAGE 3
STEP I PAGE 7
STEP II PAGE 8
STEP ⅢPAGE 9
STEP ⅣPAGE 10
STEP V PAGE 11
STEP ⅥPAGE 12
STEP ⅦPAGE 13
STEP Ⅷ&ⅨPAGE 15
STEP X PAGE 16
POST ASSEMBLY
GAS CONNECTION PAGE 17
LEAK TESTING PAGE 21
FINAL INSTALLATION CHECK LIST PAGE 22
GRILL LIGHTING INSTRUCTION PAGE 23
OPERATING INSTRUCTION PAGE 25
CARE & MAINTENANCE PAGE 28
TROUBLE SHOOTING PAGE 30
FOOD SAFETY PAGE 31
GRILL STORAGE PAGE 31

1
Thank you for your purchase of our BBQ Gas Grill. We sincerely wish you will enjoy
using our fine products.
Please read this User’s Manual in its entirety before using the grill.
Please contact our customer service at (888)-287-0735 if you have any questions.
Please read this User’s Manual carefully. Failure to follow the provided instruction
can result in seriously bodily injury and/or property damage.
Some parts of this grill may have sharp edges. Please wear suitable protective gloves.
IMPORTANT: This grill is intended for outdoor use only and is not intended to be
installed in or on recreational vehicles or boats.
NOTE TO INSTALLER: Leave this User’s Manual with the customer after delivery
and/or installation.
NOTE TO CONSUMER: Leave this User’s Manual in a convenient place for future
reference.
The symbols listed here are being used through out this User’s Manual. Please pay
special attention to them. The meaning of each of the symbols is listed here:
DANGER–this symbol indicates an imminently hazardous situation which
will result in death or serious bodily injury if not properly followed.
WARNING– this symbol indicates a warning of potential serious
bodily injury if the instructions are not strictly followed. Please be sure to read and
follow all these messages carefully.
CAUTION! – this symbol indicates a potentially hazardous situation which
may result in minor or moderate bodily injury if the instructions are not properly
followed.
SAFETY SYMBOLS
MESSAGE TO OUR USERS

2
WARNING
READ THIS SECTION FIRST BEFORE INSTALLING THE GRILL
This grill is designed to use LP gas only. Please use the grill with the regulator
supplied by PermaSteel.
The installation of this appliance must conform with local codes or, in the absence
of local codes, with either the National Fuel Gas Code, ANSI Z223.1/ NFPA 54,
Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage
and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A
119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as
applicable.
The LP-gas supply cylinder is to be constructed and marked in accordance with the
specifications for LP-gas cylinders of the U.S. Department of Transportation
(DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders,
Spheres and Tubes for the Transportation of Dangerous Goods.
If an external electrical source is utilized, the outdoor cooking gas appliance, when
installed, must be electrically grounded in accordance with local codes or, in the
absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the
Canadian Electrical Code, CSA C22.1. Keep the power cord of the motor away
from the hot surfaces of the grill while in use. Remove and store the motor in a dry
place when not in use.
This grill is safety certified for use in the United States and Canada only. Never
modify to use in other places. Modification may cause serious bodily injury or
property damage. PermaSteel is not responsible for any modifications, and all
warranties will be void.
WARNING
FOR YOUR SAFETY, PLEASE READ THIS SECTION FIRST
If you smell gas:
Shut off gas to the grill.
Extinguish any open flames immediately.
Open the grill lid.
If the odor persists, please call your gas supplier or your fire department
immediately.
Do not store or use gasoline or other flammable items in the vicinity of this grill.
Any LP cylinder that is not connected for use should not be stored in the vicinity
of this grill.
INSTALLATION/SAFETY PRECAUTIONS
PROPANE & GAS WARNING

3
GRILL PARTS LIST
RE
F# DESCRIPTION Qty REF #DESCRIPTION Qty
1 Sideburner Lid 1 35 Back Panel 1
2 Rotate Rod, Sideburner Lid 2 36 Door Bracket 1
3 Sideburner Grid 1 37 Right Door Pin Bracket 1
4 Sideburner 1 38 Left Door Pin Bracket 1
5 Ignitor Wire, Sideburner 1 39 Top Door Magnet 1
6 Sideburner Base 1 40 Back Rail 1
7 Right Side Shelf 1 41 Grease Cup 1
8 Fascia, Right Side Shelf 1 42 Grease Cup Clip 1
9 Electronic Ignition Module 1 43 Grease Accumulate Panel 1
10 Control Panel 1 44 Fascia, Left Side Shelf 1
11 Impulse Control Line 1 45 Hook 4
12 Gas Valve, Main Burner 3 46 Push Bar 1
13 Gas Valve, Searing Burner 1 47 Left Side Shelf 1
14 Gas Valve, Sideburner 1 48 Silicome Rubber Bumper 4
15 Manifold, Sideburner 1 49 Temperature Gauge 1
16 Sideburner Hose 1 50 Bezel, Temperature Gauge 1
17 Manifold, Main Burner 1 51 Logo Plate 1
18 Bezel, Control Knob 5 52 Rotate Rod, Lid 2
19 Control Knob 5 53 Lid 1
20 Regulator 1 54 Warming Rack 1
21 Hole Bush 1 55 Cooking Grate 3
22 Right Side Panel 1 56 Back Bracket, Searing Burner 1
23 Right Door 1 57 Front Bracket, Searing Burner 1
24 Door Handle 2 58 Right Heat Diffuser 1
25 Left Door 1 59 Heat Diffuser 2
26 Bottom Shelf 1 60 Gas Hose Shield 1
27 Lower Door Magnet 1 61 Firebox 1
28 Caster With Brake 2 62 Fixer, Control Panel 2
29 Caster 2 63 No.1 Ignitor Wire, Main Burner 1
30 Tank Holder 1 64 No.2 Ignitor Wire, Main Burner 1
31 Tank Baffle 1 65 No.3 Ignitor Wire, Main Burner 1
32 Left Side Panel 1 66 Electrode, Main Burner 1
33 Match Holder 1 67 Searing Burner 1
34 Mater Holder Bracket 1 68 Main Burner 3

4
GRILL PARTS DIAGRAM
Notice: This part list is for your reference only, some parts will be different,
please subject to the actual appliance in carton.

5
PLEASE READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY
STEP BY STEP
Tools Required:
■Adjustable wrench (not provided)
■Screwdriver (not provided)
■7/16” Combination wrench (not provided)
■The following hardware is provided in blister pack:
ASSEMBLY INSTRUCTIONS
M4X10 screw
Qty: 20 pcs
M5X10 screw
Qty: 4 pcs M5 flat washer Qty: 4 pcs M5 lock washer Qty: 4 pcs
M6X13 screw
Qty: 16 pcs M6X15 screw Qty: 16 pcs M6 flat washer(Dia 16) Qty: 8 pcs
M6 flat washer(Dia 12)
Qty: 16 pcs M6 compression washer Qty: 8 pcs M6 lock washer Qty: 24 pcs

ASSEMBLY INSTRUCTIONS
STOP!
Before proceeding further, follow the
instructions below!
Open shipping box by slicing down its edges with a box cutter. Remove all
packed grill parts and packing materials from the styrofoam support
pieces. Obtain the aid of an assistant to remove the grill head from the
support pieces. Place the grill head on its side; do not place it on its
bottom or the grease tray could become bent. Remove the rest of the grill
parts from the styrofoam support pieces, then place the grill head onto
the support pieces, as shown in the picture to the right. Carefully open the
grill head and remove the contents packed in it.
6

7
ASSEMBLY INSTRUCTIONS
M6X15 screw Qty: 16 pcs
M6 lock washer Qty: 16
pcs
M6 flat washer(Dia 12)Qty:
16 pcs
M4X10 screw
Qty: 2 pcs
STEP I:
Bottom Shelf
■Turn bottom shelf upside down. Attach the wheels to bottom shelf with (16)
M6x15 screws,
■M6 lock washers and M6 flat washers (Dia 12). Note: The casters with brakes
should be mounted on the side with cutout holes.
■Turn bottom shelf right side up. Attach door magnets to bottom shelf with (2)
M4x10 screws.

8
ASSEMBLY INSTRUCTIONS
STEP II:
Cart
■To attach side panels, align side panel leg holes with leg holes on each side of
bottom shelf. Left side panel has match holder attachment.
■Attach left and right side panels to sides of bottom shelf with (4) M6x13 screws,
M6 lock washers and M6 flat washers (Dia 16). (A)
■Attach back panel to bottom shelf and two side panels with (6) M4x10 screws. (B)
■Attach tank baffle bar to back panel and bottom shelf with (2) M4x10 screws. (C)
A
BC
M6X13 screw Qty: 4
pcs M6 flat washer (Dia 16) Qty: 4 pcs
M4X10 screws Qty:
16 pcs M6 lock washer Qty: 4 pcs

ASSEMBLY INSTRUCTIONS
ASSEMBLY INSTRUCTIONS
STEP Ⅲ:
Front Doors
■Remove the (4) M4x10 screws pre-assembled to the door handle ends, and use
them to attach handles to doors.
■Insert the lower door pin into the hole on the bottom shelf. Push down the upper
door pin, align it beneath hole in door pin bracket, and release pin so that it inserts in
hole.
■Repeat this for the other door.
■Note: If the doors do not line up when closed or cannot close freely, loosen the
screws on the door pin bracket. Adjust the door pin bracket as necessary, and
retighten screws. Recheck door alignment once grill is completely assembled and
readjust if necessary.
9

10
ASSEMBLY INSTRUCTIONS
STEP Ⅳ:
Grill Head to Cart
■This step requires two people to lift and position grill head onto cart.
■Remove the tie wraps securing regulator hose to underside of grill head. Pull hose
and ignite wires out to side of grill head.
■Carefully lower the grill head onto the cart. Make sure the regulator hose and ignite
wires are hanging outside the cart. Open lid and attach head to cart with (4) M6x13
screws and M6 compression washers.
M6X13 screw Qty: 4 pcs M6 compression washer Qty: 4 pcs

ASSEMBLY INSTRUCTIONS
STEP Ⅴ:
Left Side Shelf
■Slide 4 hooks onto push bar in orientation shown below. (A). Hook ends must face
away from grill in operation position. (D). Remove the (2) M5x10 screws, M5 lock
washers and M5 flat washers pre-assembled to the push bar ends, and use them to
attach push bar to shelf. (A)
■Attach fascia to left side shelf with (2) M5x10 screws, M5 lock washers and M5
flat washers. (B)
■Hang shelf onto brackets on left side of firebox.
■Attach shelf to firebox as follows:
ˉFrom inside to outside of firebox with (2) M6x13 screws and M6 compression
washers .(C)
ˉFrom outside to inside of firebox with (2) M6x13 screws, M6 lock washers and
M6 flat washers ( Dia 16). (D)
■Attach fascia to control panel with (1) M4x10 screw. (D)
A B
C D
11

12
ASSEMBLY INSTRUCTIONS
STEP VI:
Right Side Shelf
■Remove side burner grate from side burner before assembling and attaching the
right side shelf.
■Attach fascia to right side shelf with (2) M5x10 screws, M5 lock washers and
M5 flat washers .(A)
■Hang right side shelf onto the brackets on right side of firebox.
■Attach fascia and right side shelf to firebox as follows:
- From inside to outside with (2) M6x13 screws and M6 compression. (B)
- From outside to inside with (2) M6x13 screws, M6 lock washers and M6 flat
washers ( Dia 16).
- To control panel under side shelf with (1) M4x10 screw .(C)
M5X10 screw
Qty: 2 pcs
M6X13 screws
Qty: 4 pcs
M5 lock washer
Qty: 2 pcs M5 flat washer Qty: 2 pcs
M6 lock washer
Qty: 2 pcs M6 flat washer(Dia 16)
Qty: 2 pcs
M6 compression
washer
Qty: 2 pcs
M4X10 screw
Qty: 1 pc
A
B C

13
ASSEMBLY INSTRUCTIONS
STEP Ⅶ:
Side burner
■Loosen side burner in side shelf. To loosen, unscrew and remove two front
screws and washers holding side burner in place. Note: Do not loosen electrode
screw.
■Remove knob and bezel from side burner control valve. To remove, pull knob
straight out from valve stem. Unscrew bezel from valve face and set the two
screws aside.
■Insert valve stem through hole in fascia. Attach bezel to fascia and valve face
with previously removed 2 screws.
■Place side burner tube over the valve, making sure that valve is inside side
burner tube as shown.
■Reattach side burner to side burner shelf with the 2 previously removed
screws and washers.
■Push control knob onto side burner valve stem.
■Replace side burner grate.
■Connect both ignite wires to the ignite module on the inside of the right fascia.
To connect, push ignite wire tips onto pins in ignite module.
■Unscrew ignite cap from control panel. Insert (1) AA battery (not provided) into
battery slot with positive end (+) facing outward. Screw ignite cap back onto
panel.

14
ASSEMBLY INSTRUCTIONS

15
ASSEMBLY INSTRUCTIONS
STEP Ⅷ:
Heat Diffusers, Cooking Grate and Warming Rack
Place heat diffusers over burners by inserting tabs into slots in front and
back of firebox..
Place cooking grates onto grate rests.
Insert warming rack into brackets at top of firebox as shown..
STEP Ⅸ:
Grease Cup Clip, Grease Cup and LP tank
■Hang grease cup clip from bottom of firebox and place grease cup into grease
cup clip.
■Unscrew the hose hook, place the hose of regulator inside the hook, then
screw it back into place.
■LP tank is sold separately. Use only with an OPD (Overfill Protection Device)
equipped LP tank. Fill and leak check before attaching to grill and regulator.
■Place LP tank into hole in bottom shelf with tank collar opening facing to side
as shown. Raise tank holder to hold LP tank securely in place.
■When the grill is in the desired location, lock the caster brakes, this will help the
grill unit in place for safe operation.

16
ASSEMBLY INSTRUCTIONS
REGULATOR REPLACE
DANGER: Regulator replacing MUST BE HANDLE BY A TECHNICIAN, failure
to comply could result in property damage, personal injury or death.
Noted: Regulator replacing only can be handle by a technician
Technician replace regulator please follow as below (TOOLS REQUIRED: Two wrench);
1.Remove regulator
Hold the three channel connector by Wrench A and remove the hose of the regulator
with Wrench B.
2.Replace new regulator
Hold the three channel connector by Wrench A and replace new regulator with Wrench
B
3.Leak Testing
Soap solution to make sure no gas leakage in every tie-in position.
Note: Wrench A only for holding the three channel, DO NOT circumvolve.
Make sure no gas leakage before use the grill.
STEP Ⅹ:

17
ONLY USE THE REGULATOR AND HOSE ASSEMBLY PROVIDED
WITH THIS GRILL. REPLACEMENT PRESSURE REGULATORS AND
HOSE ASSEMBLIES MUST BE THOSE SUPPLIED BY THE
MANUFACTURER
This is a LP (Liquefied Petroleum Gas) configured grill. Do not attempt to use a natural
gas supply unless the grill has been reconfigured for natural gas use.
The installation of this appliance must conform with local codes or, in the absence of
local codes, with either the National Fuel Gas Code, ANSI Z223. 1, or CAN/CGA-
B149.2 Propane Installation Code.
LP TANK REQUIREMENTS – THE LP TANK USED WITH YOUR GRILL MUST
MEET THE FOLLOWING
1) Measurement: 12’’(30.5cm) (Diameter) X 18’’ (45.7cm) (Tall) .
2) Maximum Capacity: 20lbs(9Kg).
3) Constructed and marked in accordance with the specification for LP-gas
cylinders of the U.S. Department of Transportation (DOT) or the National
Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for the
Transportation of Dangerous Goods. See LP tank collar for marking.
4) Is arranged for vapor withdrawal.
5) Includes a collar to protect the tank valve.
6) Has no dents or rust. A dented or rusty L.P. tank may be hazardous,and
should be checked by your supplier.
7) Provides a shut-ff valve terminating in an LP gas tank valve outlet specified, as
applicable for connection type QCC1 in the standard for compressed gas tank
valve outlet and inlet connection ANSI/CGA-V-1.
LP TANK VALVE USED MUST MEET THE FOLLOWING
1) Have type I outlet compatible with regulator provided.
2) Have safety relief valve.
3) UL listed Overfill Protection Device (OPD), This OPD safety feature is
identified by a unique triangular hand wheel. Only use tanks equipped with this
type of valve. (As the figure shown on the next page)
FOR YOUR SAFETY
Ensure that the black plastic grommets of the regulator provided are in place and
that the hose does not come into contact with the heat shield or the grill head.
GAS CONNECTION