PERMASTEEL 40522S0LB User manual

OWNER’S MANUAL
Permasteel 5 Burners gas grill with Stainless Steel Lid
Model No.: 40522S0LB
Date of purchase: / /

TABLE OF CONTENTS WARRANTY
If any questions or concerns contact
vendor at 1-888-287-0735 or
email [email protected]
1

DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING: Indicates an potentially hazardous situation
which, if not avoided, could result in death or serious injury.
Safety Symbols
DANGER
If you smell gas:
1.
Shut off gas to the appliance.
2.
Extinguish any open flame.
3.
Open lid.
4.
If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
WARNING
1.
Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
Call Grill Service Center For Help And Parts
If you have questions or need assistance during assembly,
please call 1-888-287-0735. You will be speaking to a
representative of the grill manufacturer，to order new parts
call 1-888-287-0735. The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
Product Record
IMPORTANT: Fill out the product record information below.
DANGER
Model Number
Serial Number
See rating label on grill for serial number.
WARNING
Date Purchased
CAUTION
CAUTION
For residential use only. Do not use for commercial
cooking.
CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may result in minor or
moderate injury.
Installation Safety Precautions
•Please read this User’s Manual in its entirety before using the
grill.
• The installer should leave instruction to the consumers to retain
them for future reference.
• The consumers should keep the instruction for future reference.
• Failure to follow the provided instruction can result in seriously
bodily injury and/or property damage.
• Some parts of this grill may have sharp edges. Please wear
suitable protective gloves.
• Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied.
• Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series,
Recreational Vehicle Code, as applicable.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or
fuel supply hoses away from any hot surfaces.
• This grill is safety certified for use in the United States and/or
Canada only. Do not modify for use in any other location.
Modification will result in a safety hazard.
IMPORTANT: This grill is intended for outdoor use only and is not
intended to be installed in or on recreational vehicles or boats.
NOTE TO INSTALLER: Leave this User’s Manual with the customer
after delivery and/or installation.
NOTE TO CONSUMER: Leave this User’s Manual in a convenient
place for future reference.
2

Installation Safety Precautions . . .
Safety Symbols . . .
Kenmore Grill Warranty . . .
Use and Care . . .
Parts List . . .
Parts Diagram . . .
. . 2
. . 2
. 2
. . 2
. . 2
. . 3-4
. . . 5-10
. . . 11
. . 12
WARRANTY
WARRANTY
WARNIG
For Your Safety . . .
Grill Service Center. . .
Product Record Information . . .
TABLE OF CONTENTS
3
Assembly . . . . 13-27
Troubleshooting . . .
. 28-30
WARRANTY
CALIFORNIA PROPOSITION 65
1. Combustion by-products produced when using
this product contain chemicals known to the State
of California to cause cancer, birth defects, and
other reproductive harm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after handling this product.
WARNING
PERMASTEEL GRILL WARRANTY
One Year Limited Warranty on PERMASTEEL Grill
If this grill fails due to a defect in material or workmanship
within one year from the date of purchase, please call
1-888-287-0735 M – F 8:00 – 5:00 Pacific for replacement
parts. Proof of purchase is required for warranty part
replacements consumer is responsible for S&H of
replacement parts.
COOKING GRIDS and FLAME TAMERS: 1 year LIMITED
warranty; does not cover dropping, chipping, scratching, or
surface damage.
STAINLESS STEEL PARTS: 1 year LIMITED warranty against
perforation; does not cover cosmetic issues like surface
corrosion, scratches and rust.
ALL OTHER PARTS: 1 year LIMITED warranty (Includes, but not
limited to, valves, frame, housing, cart, controlpanel, igniter,
regulator, hoses). Does not cover chipping, scratching, cracking
surface corrosion,scratches or rust.
Limited Warranty on Burners
For 1 year from the date of purchase any burner that
Rust through will be replaced free of charge consumer
Is responsible for S&H of replacements.
All warranty coverage is void if this grill is ever used for
commercial or rental purposes.All warranty coverage applies
only if this grill is used inthe United States.
This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
Permasteel, Inc.
14266 Euclid Ave
Bldg 27
Chino, CA91710

• Never fill a cylinder beyond 80% full.
• If the information in the two points above is not
followed exactly, a fire causing death or serious
injury may occur.
• An overfilled or improperly stored cylinder is a
hazard due to possible gas release from the safety
relief valve. This could cause an intense fire with
risk of property damage, serious injury or death.
• If you see, smell or hear gas escaping,
immediately get away from the LP cylinder and
appliance and call your fire department.
LP Cylinder
USE AND CARE
• The LP cylinder used with your grill must meet the following
requirements:
• Use LP cylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
Capacity maximum.
• LP cylinders must be constructed and marked in accordance
with specifications for LP cylinders of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339,
cylinders, spheres and tubes for transportation of dangerous
goods. Transport Canada (TC). See LP cylinder collar for
marking.
• LP cylinder valve must have:
• Type 1 outlet compatible with
regulator or grill.
• Safety relief valve.
• UL listed Overfill Protection
Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve.
• LP cylinder must be arranged for vapor withdrawal and
include collar to protect LP cylinder valve. Always keep LP
cylinders in upright position during use, transit or storage.
OPD Hand Wheel
• NEVER store a spare LP cylinder under or near the
appliance or in an enclosed area.
LP cylinder in upright position for vapor withdrawal
LP (Liquefied Petroleum Gas)
LP Tank Removal, Transport And Storage
• Turn OFF all control knobs and LP tank valve. Turn coupling nut
counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar, then lift
LP tank up and off of support bracket. Install safety cap onto LP
tank valve. Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.
LP Tank Valve
• LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
• LP gas is highly flammable and may ignite unexpectedly when
mixed with air.
LP Cylinder Filling
• Use only licensed and experienced dealers.
• LP dealer must purge new cylinder before filling.
• Dealer should NEVER fill LP cylinder more than 80% of LP
cylinder volume. Volume of propane in cylinder will vary by
temperature.
• A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LP gas dealer for assistance.
• Do not release liquid propane (LP) gas into the atmosphere. This
is a hazardous practice.
• To remove gas from LP cylinder, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under “Gas Companies” for nearest certified LP
dealers.
Safety Cap
Retainer Strap
•A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do not store an LP tank
in enclosed spaces such as a carport, garage, porch, covered
patio or other building. Never leave an LP tank inside a vehicle
which may become overheated by the sun.
• Do not store an LP tank in an area where children play.
DANGER
4

LP Tank Exchange
• Many retailers that sell grills offer you the option of replacing
your empty LP tank through an exchange service. Use only those
reputable exchange companies that inspect, precision fill, test
and certify their cylinders. Exchange your tank only for an OPD
safety feature-equipped tank as described in the "LP Tank"
section of this manual.
• Always keep new and exchanged LP tanks in upright position
during use, transit or storage.
• Leak test new and exchanged LP tanks BEFORE connecting to
grill.
Connecting Regulator To The LP Tank
1. LP tank must be properly secured onto grill. (Refer to
assembly section.)
2. Turn all control knobs to the OFF position.
3. Turn LP tank OFF by turning OPD hand wheel clockwise to a
full stop.
4. Remove the protective cap from LP tank valve. Always use
cap and strap supplied with valve.
ck
LP Tank Leak Test
For your safety OPD Hand Wheel
Type 1 outlet with
thread on outside
Safety Relief Valve
Strap and Cap
• Leak test must be repeated each time LP tank is exchanged or
refilled.
• Do not smoke during leak test.
• Do not use an open flame to check for gas leaks.
• Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.
• Use a clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows
in figure below. Leaks are indicated by growing bubbles.
Do not insert a POL transport plug
(plastic part with external
threads) into the type 1 valve
outlet. It will defeat the Safety
Relief Valve feature.
WARNING
If “growing” bubbles appear do not use or move the LP
tank. Contact an LP gas supplier or your fire department!
5. Hold regulator and insert nipple into LP
tank valve. Hand-tighten the coupling
nut, holding regulator in a straight line
with LP tank valve so as not to crossth-
thread the connection.
Nipple has to be
centered into the LP
tank valve.
▲Do not use household cleaning agents. Damage to the gas
train components (valve/hose/regulator) can result.
5

Leak Testing Valves, Hose and Regulator
1. Turn all grill control knobs to OFF.
2. Be sure regulator is tightly connected to LP tank.
3. Completely open LP tank valve by turning OPD hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding by calling Permasteel for replacement
parts at 1-888-287-0735.
4 .Brush soapy solution onto areas where bubbles are shown in
picture below:
Hold coupling nut and regulator
as shown for proper connection
▲
to LP tank valve.
Never remove threaded
orifice at end of valve.
6. Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP tank
valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the connection.
Tighten by hand only - do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator
and repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
Call 1-888-287-0735 for an identical replacement part.
DANGER
• Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion, fire, severe personal injury, or death. 5. If “growing” bubbles appear, there is a leak. Close LP tank
valve immediately and retighten connections. If leaks cannot be
stopped do not try to repair. Call for replacement
parts at 1-888-287-0735.
6. Always close LP tank valve after performing leak test by
turning hand wheel clockwise.
WARNING
•
Outdoor gas appliance is not intended to be installed
in or on a boat.
•
Outdoor gas appliance is not intended to be installed
in or on an RV.
•
Never attempt to attach this grill to the self-contained
LP gas system of a camper trailer or motor home.
•
Do not use grill until leak-tested.
•
If a leak is detected at any time, STOP and call the fire
department.
• If you cannot stop a gas leak, immediately close
LP cylinder valve and call LP gas supplier or your fire
department !
6

▲Do not lean over grill while lighting.
1. Open lid during lighting.
2. Turn on valve from source or tank.
3. To ignite, turn Ignition Burner knob to HI.
4. Push and hold electronic ignition button.
5. If ignition does not occur in 5 seconds, turn the burner
controls OFF, wait 5 minutes, and repeat the lighting
procedure.
6. To ignite other main burners after ignition burner is lit,turn a
control knob that is adjacent to a lit burner to Hi.
Ignite far left burner last.
7. To ignite the Side Burner, follow steps 3-5 using the Side
Burner knob.
If igniter does not work, follow Match Lighting instructions.
Main Burner Igniter Lighting
Safety Tips
WARNING
For Safe Use of Your Grill and to Avoid Serious
Injury:
• Do not let children operate or play near grill.
• Keep grill area clear and free from materials that
burn.
• Do not block holes in sides or back of grill.
• Use grill only in well-ventilated space. NEVER use
in enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of
any kind.
• Do not use charcoal or ceramic briquets in a gas
grill.
• Use grill at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch
fire, or to sources of ignition etc.
▲ Before opening LP cylinder valve, check the coupling nut for
tightness.
▲ When grill is not in use, turn off all control knobs and LP cylinder
valve.
▲ Never move grill while in operation or still hot.
▲ Use long-handled barbecue utensils and oven mitts to avoid burns
and splatters.
▲ Maximum load for sideburner and side shelf is 10 lbs.
▲ The drip tray must be inserted into grill and emptied after each use
Do not remove drip tray until grill has completely cooled.
▲ Clean grill often, preferably after each cookout. If a bristle brush is
used to clean any of the grill cooking surfaces, ensure no loose
bristles remain on cooking surfaces prior to grilling. It is not
recommended to clean cooking surfaces while grill is hot.
▲ If you notice drip or other hot material dripping from grill,
determine the cause, correct it, then clean and inspect valve. Keep
ventilation openings in cylinder enclosure (grill cart) free and clear
of debris.
▲ Do not store objects or materials inside the grill cart enclosure that
would block the flow of combustion air to the underside of either
the control panel or the firebox bowl.
▲ The regulator may make a humming or whistling noise during
operation. This will not affect safety or use of grill.
▲ If you have a grill problem see the "Troubleshooting Section".
▲ If the regulator frosts, turn off grill and LP cylinder valve
immediately. This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!
CAUTION
• Putting out drip fires by closing the lid is not possible.
Grills are well ventilated for safety reasons.
• Do not use water on a drip fire. Personal injury may
result. If a drip fire develops, turn knobs and LP cylinder
off.
• Do not leave grill unattended while preheating or
burning off food residue on HI. If grill has not been
regularly cleaned, a drip fire can occur that may
damage the product.
• Apartment Dwellers:
Check with management to learn the requirements
and fire codes for using an LP gas grill in your
apartment complex. If allowed, use outside on the
ground floor with a three (3) foot clearance from
walls or rails. Do not use on or under balconies.
• NEVER attempt to light burner with lid closed. A
buildup of non-ignited gas inside a closed grill is
hazardous.
• Never operate grill with LP cylinder out of correct
position specified in assembly instructions.
• Always close LP cylinder valve and remove
coupling nut before moving LP cylinder from
specified operation position.
7

Turning Grill Off
• Turn all knobs to OFF position. Turn LP cylinder off by turning
Igniter Check
• Turn gas off at LP cylinder. Press and hold electronic igniter
button. "Clicking" should be heard and spark seen each time
between collector box or burner and electrode. See "Troubleshooting" if no click or
spark.
Valve Check
• Important: Make sure gas is off at LP cylinder before checking valves.Knobs lock in
OFF position. To check valves, first push in knobs and release, knobs should spring
back. If knobs do not spring back, replace valve assembly before using grill. Turn
knobs to LOW position then turn back to OFF position. Valves should turn smoothly.
Hose Check
• Before each use, check to see if hoses are cut or worn. Replace damaged hoses
before using grill. Use only valve/hose/regulator as specified in the parts list of this
Use & Care Guide.
General Grill Cleaning
• Do not mistake brown or black accumulation of drip and smoke for paint. Interiors of
gas grills are not painted at the factory (and should never be painted). Apply a
strong solution of detergent and water or use a grill cleaner with scrub brush on
insides of grill lid and bottom. Rinse and allow to completely air dry. Do not apply a
caustic grill/oven cleaner to painted surfaces.
• Porcelain surfaces: Because of glass-like composition, most residue can be wiped
away with baking soda/water solution or specially formulated cleaner. Use
nonabrasive scouring powder for stubborn stains.
• Painted surfaces: Wash with mild detergent or nonabrasive cleaner and warm soapy
water. Wipe dry with a soft nonabrasive cloth.
• Stainless steel surfaces: To maintain your grill’s high quality appearance, wash with
mild detergent and warm soapy water and wipe dry with a soft cloth after each use
Baked-on drip deposits may require the use of an abrasive plastic cleaning pad. Use
only in direction of brushed finish to avoid damage. Do not use abrasive pad on
areas with graphics.
• Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces,
ensure no loose bristles remain on cooking surfaces prior to grilling. It is not
recommended to clean cooking surfaces while grill is hot.
•Drip Tray and Cup: Regularly clean the grease drippings from the Drip Tray and Drip
Cup. When the grill has completely cooled down after use, remove the cup from the
tray and slide the tray out of the grill. Clean the grease drippings from the cup and
tray surfaces by washing with mild detergent or nonabrasive cleaner and warm
soapy water. Wipe dry with a soft nonabrasive cloth. Slide the tray back into the
grill and replace the cup back into the tray before using the grill again.
Burner Flame Check
• Remove cooking grates and heat diffusers. Light burners, turn
knobs from HI to LO. You should see a smaller flame in
LO position than seen on HI. Perform burner flame check
on sideburner, also. Always check flame prior to each use. If
only low flame is seen refer to "Sudden flame drop or low flame" in
the Troubleshooting Section.
WARNING
Match Lighting
▲Do not lean over grill while lighting.
1. Open lid during lighting.
2. Place match into match holder (hanging on right back leg).
Light match, place into lighting hole on left side of firebox.
3. Turn right knob to HI position. Be sure burner lights and stay lit.
4. Light other burners follow with step 3.
Sideburner Match Lighting
1. Open sideburner lid. Turn on gas at LP cylinder.
2. Place lit match near burner.
3. Turn sideburner knob to HI. Be sure burner lights and stays lit.
8
Turn controls and gas source or tank OFF when not
in use.
CAUTION HIGH
LOW
If ignition does not occur in 5 seconds, turn the
burner controls OFF, wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
the valve open, gas will continue to flow out of the
burner and could ignite with risk of injury.
.
HI
LO
Cast Iron Grate Seasoning (if applicable)
First Use – Before first use, season cast iron grates as follows:
Rinse cast iron grates with hot water. Do not use soap. Dry grates thoroughly with a
cloth towel. Coat grates with vegetable oil or non-stick cooking spray. Place grates in
grill. Start grill and slowly raise temperature to 350° - 400° F. Heat grates for one
hour. Turn off grill and allow grates to cool completely before using to cook.
Cleaning – Do not use soap when cleaning grates. Clean grates with a stiff brush and
hot water. Dry grates thoroughly with a cloth towel.
Re-seasoning – Re-season grates when rust spots appear ongrate surface. When
re-seasoning grates, soap may be used with hot water to clean grates. After cleaning,
dry grates thoroughly with a cloth towel. Coat grates with vegetable oil
or non-stick cooking spray. Place grates in grill. Start grill and slowly raise
temperature to 350° - 400° F. Heat grates for one hour. Turn off grill and allow grates
to cool completely before using again.

WARNING
9
Cleaning the Burner Assembly
CAUTION
SPIDER ALERT!
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. Turn gas off at control knobs and LP cylinder.
2. Remove cooking grates and heat diffusers.
3. Remove cotter pin from rear of burners.
4. Carefully lift each burner up and away from valve openings.
SPIDER ALERT!
.
We suggest three ways to clean the burner tubes. Use the one
easiest for you.
(A) Bend a stiff wire (a light weight coat hanger works well)
into a small hook. Run the hook through each burner
tube several times.
(B) Use a narrow bottle brush with a flexible handle (do not use
a brass wire brush), run the brush through each burner tube
several times.
(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.
VALVE
SPIDER WEBS
CONTROL PANEL
INSIDE VENTURI
BURNER
5. Wire brush entire outer surface of burner to remove
food residue and dirt.
6. Clean any blocked ports with a stiff wire such as an
open paper clip.
7. Check burner for damage, due to normal wear and
corrosion some holes may become enlarged. If any large
cracks or holes are found replace burner.
Spiders or small insects have been known to create “flashback”
problems. The spiders spin webs, build nests and lay eggs in the grill’s
venturi tube(s) obstructing the flow of gas to the burner. The
backed-up gas can ignite in the venturi behind the control panel. This
is known as a flashback and it can damage your grill and even cause
injury.
To prevent flashbacks and ensure good performance the burner and
venturi assembly should be removed from the grill and cleaned
before use whenever the grill has been idle for an extended period.
VERY IMPORTANT: Burner tubes must reengage valve
openings. See illustrations below.
8. Carefully replace burners.
9. Attach burners to brackets with cotter pin.
10. Reposition carryover tubes and attach to burners. Replace
heat diffusers and cooking grates.
.
Storing Your Grill
•Clean cooking grates.
•Store in dry location.
•When LP cylinder is connected to grill, store outdoors in a
well-ventilated space and out of reach of children.
•Cover grill if stored outdoors. Choose from a variety of grill
covers offered by manufacturer once available.
•Store grill indoors ONLY if LP cylinder is turned off and
Disconnected, remove from grill and stored outdoors.
• When removing grill from storage, follow “Cleaning the Burner
A
s sembl y ” instructions before starting grill.
Electrode
SPIDER ALERT!
If you notice that your grill is getting hard to light or that the
flame isn’t as strong as it should be, take the time to check and
clean the venturi’s.
clean the venturi’s.
IMPORTANT: Always ensure that the venturi burner tubes
are clean. A venturi burner tube has a narrow area in
which spiders tend to build nests.

Indirect Cooking
Poultry and large cuts of meat cook slowly to perfection on the grill
by indirect heat. Place food over unlit burner(s); the heat from lit
burners circulates gently throughout the grill, cooking meat or
poultry without the touch of a direct flame. This method greatly
reduces flare-ups when cooking extra fatty cuts because there is no
direct flame to ignite the fats and juices that drip during cooking.
Food Safety
Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly. For
more information call: USDA Meat and Poultry Hotline at
1-800-535-4555 (In Washington, DC [phone], 10:00 am
4:00 pm EST).
1 Burner Cooking
Cook with direct or indirect heat.
Best for smaller meals or foods.
Consumes less fuel.
Indirect Cooking Instructions
• Always cook with the lid closed.
• Due to weather conditions, cooking times may vary. During
cold and windy conditions the temperature setting may
need to be increased to insure sufficient cooking
temperature.
• Place food over over unlit burner(s).
How To Tell If Meat Is Grilled Thoroughly
•Meat and poultry cooked on a grill often browns very fast
on the outside. Use a meat thermometer to be sure food has
reached a safe internal temperature, and cut into food to
check for visual signs of doneness.
• Whole poultry should reach 180° F; breasts, 170° F. Juices
should run clear and flesh should not be pink.
• Hamburgers made of any ground meat or poultry should
reach 160° F, and be brown in the middle with no pink juices
Beef, veal and lamb steaks, roasts and chops can be
cooked to 145° F. All cuts of pork should reach 160° F.
• NEVER partially grill meat or poultry and finish cooking
later. Cook food completely to destroy harmful bacteria.
• When reheating takeout foods or fully cooked meats like
hot dogs, grill to 165° F, or until steaming hot.
2 Burner Cooking
Great indirect cooking on low.
Produces slow, even heating.
Ideal for slow roasting and baking.
WARNING: To ensure that it is safe to eat, food must be cooked
to the minimum internal temperatures listed in the table below.
USDA* Safe Minimum Internal Temperatures
Fish 145°F
Pork 160°F
Egg Dishes 160°F
Steaks and Roasts of Beef,
Veal or Lamb 145°F
Ground Beef, Veal or Lamb
160°F
Whole Poultry (Turkey,
Chicken, Duck, etc.)
165°F
Ground or Pieces Poultry 165°F
(Chicken Breast, etc.)
*United States Department of Agriculture
1
0
USDA* Recommended Safe Minimum Internal Temperatures
Beef, Veal, Lamb and Pork – Whole Cuts** 145° F
Fish 145° F
Beef, Veal, Lamb and Pork – Ground 160° F
Egg Dishes 160° F
Turkey, Chicken & Duck – Whole, Pieces &
Ground
165° F
* United States Department of Agriculture
**Allow meat to rest three minutes before carving or consuming.

PARTS LIST
Key
Qty Description
12 42 3 HEAT DIFFUSERS
2143 3 COOKING GRATE
31 44 1 SWING AWAY GRATE
41 45 1 CLIP,F/GREASE CUP
51 46 1 GREASE CUP
6247 1 TANK THUMBSCREW
71
81
91
10 1
11 1 Not Pictured
12 1 1HARDWARE PACK
13 1 1PRODUCT MANUAL,ENGLISH
14 1 1PRODUCT MANUAL,SPANISH
15 1
16 1
17 2
18 2
19 1
20 1
21 1
22 3
23 1
24 2
25 1
26 1
27 1
28 1
29 4
30 4
31 1
32 1
33 1
34 1
1
36 1
37 1
11
Not Pictured
Hardware Pack 1 522B0088
Manual 1 52220080
If you are missing hardware or have
damaged parts after unpacking grill,
call 1-888-287-0735 for replacement.
To order replacement parts after using grill,
call 1-888-287-0735.
PARTS LIST
Key Description Qty Part Number Key
Description Qty
Part Number
A01 Lid 1 52200004 D06
Side Burner 1 52200053
A02 Temperature Gauge 1 52200015 D07
Right Side Shelf 1 52220047
A03 Logo 1 52200300 D08
Electronic Ignition Module 1 40800122
A04 Rotate Rod, Lid 2 50300207 D09
Fascia, Right Side Shelf 1 52220049
A05 Silicone Rubber Bumper，
Lid 2 40700103 E01
Side Upper Rail 2 52200061
A06 Bezel, Lid Handle 2 40900013 E02
Right Drip Tray Support 1 52200071
A07 Lid Handle 1 40900012 E03
Hose Fixed Pin 1 40800134
B01 Warming Rack 1 52220030 E04
Right Front Leg(5C) 1 52220266
B02 Cooking Grate 2 40120101 E05
Side Lower Rail 2 52200064
B03 Heat Diffuser 5 40820023 E06
Axle Rod 1 408D00125
B04 Main burner 4 40700125 E07
Wheel 2 40800124
B05 Igniter Wire, Ignition Burner 1 52200035 E08
Hex Nut 3 110011
B06 Burner 1 52200034 E09
Flat Washer 3 110018
B07 Gas Valve, Side Burner 1 40900209 E10
Cotter Pin 11 110050
B08 Regulator 1 408D00115 E11
Back Rail 1 52200074
B09 Gas Valve, Main burner 5 40900205 E12
Drip Tray 1 52200031
B10 Manifold, Main burner 1 50300041 E13
Drip Cup 1 40800026
B11 Firebox 1 52200018 E14
Drip Cup Clip 1 40800131
B12 Flame Carry Over Tube 4 50300024 E15
Front Panel 2 522220075
B13 Silicone Rubber Bumper,
Firebox 2 40700099 E16
Right Back Leg(5D) 1 522200268
B14 Control Panel 1 52220037 E17
Tank Baffle 1 40820090
B15 Control Knob 6 50500042 E18
Bottom Shelf 1 52220073
B16 Knob Bezel 6 40800034 E19
Left Back Leg(5B) 1 52220259
C01 Left Side Shelf 1 52220040 E20
Left Drip Tray Support 1 52200070
C02 Side Shelf Support Angle
Bar 2 40920109 E21
Nylon Knot 1 40800129
C03 Fascia, Left Side Shelf 1 52220044 E22
Match Holder Chain 1 120006
D01 Rotate Rod, Side Burner Lid 1 52220050 E23
Match Holder 1 40800128
D02 Side Burner Lid 1 40820065 E24
Left Front Leg(5A) 1 52220257
D03 Side Burner Grid 1 40820119 E25
Foot Extension 2 40800127
D04 Side Burner Base 1 52200052 E26
Tank Holder 1 40820130
D05 Igniter Wire, Side Burner 1 52200054
NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from:
Those on
y
our
p
articular
g
rill model. However
,
the method of assembl
y
remains the same.:

D01
D02
D03
D04
D05
D06
C02
D08
D09
C01
C02
C03
A01 A02 A03 A04 A05
B01
B02
A06
B03
B04
A07
B10
B13
B07 B06 B05B08B09
B14
B15
B16
E06
E07
E12
E13
E14
E15
E16
E17
E11
E18
E01
E20
E21
E22
E23
E05
E19
E24
E25 E26
D07
B12
B11
E08
E10
E09
E02
E03
E04
E05
E01
12
PARTS DIAGRAM

ASSEMBLY
CAREFULLY READ AND PERFORM ALL ASSEMBLY INSTRUCTIONS ON THE FOLLOWING PAGES.
Tools Required:
Adjustable wrench (not provided)
Screwdriver (not provided)
7/16” Combination wrench (not provided)
The following hardware is provided in blister pack for convenient use.
13
M4 X 10 screw
Qty: 50 pcs
AAA Battery
Qty: 1 pc
M6 X 13 screw
Qty: 16 pcs
M6 compression washer
Qty: 4 pcs

1
2
14
Left Frame
□Install (4)M4×10 Screws as shown to the leg marked “5A”. Do not fully tighten the screws at this
time. (A)
□Attach one end of Side Upper Rail to the leg, tighten the screws and attach with another (1)M4×
10 Screw.(B)
□Attach one end of Side Lower Rail to the leg, tighten the screws. (B)
□Install (4)M4×10 Screws as shown to the leg marked “5B”. Do not fully tighten the screws at this
time. (C)
□Attach another end of Side Upper Rail and Side Lower Rail to the “5B” Leg, tighten the screws.
Install (1) M4×10 Screws as shown to another Side Upper Rail (D)
M4x10 screws Qty: 10 pcs
A
B
C
D

15
Right Frame
□Install (4)M4×10 Screws as shown to the leg marked “5C”. Do not fully tighten the screws at this
time. (A)
□Attach one end of Side Upper Rail to the leg, tighten the screws and attach with another (1)M4×10
Screw.(B)
□Attach one end of Side Lower Rail to the leg, tighten the screws. (B)
□Install (4)M4×10 Screws as shown to the leg marked “5D”. Do not fully tighten the screws at this
time. (C)
□Attach another end of Side Upper Rail and Side Lower Rail to the “5D” Leg, tighten the screws. Install
(1) M4×10 Screws as shown to another Side Upper Rail (D)
M4x10 screws Qty: 10 pcs
A
B
C
D

Front Panel
□Attach the two Front Panels together with (1)M4×10 Screws as shown. (a)
□Attach the front panels to the cart, do not tighten 2 top screws and other remaining screws at this
time.(a-1)
□Attach the Right Drip Tray support to the Right Frame, fully tighten the top screw(b), tighten another end
of the Support Bar to the frame with (2)M4×10 Screws as shown.(c)
□Attach the Left Drip Tray Support to the Left Frame, fully tighten the top screw(d-1), tighten another end
of the Left Drip Tray Support Bar to the frame with (2)M4×10 Screws as shown. Attach the Front
Panels to Bottom Shelf with (1)M4×10 Screws(the middle screw hole). (d)
16
M4x10 screws Qty: 6 pcs
M4x10 screws Qty: 14 pcs
Left Frame（5A& 5B）
A B
Bottom Shelf
□Install (4)M4×10 Screws as shown to right Frame. Do not fully tighten the screws at this time. (A)
□Attach Bottom Shelf to right Leg Frame with (3)M4×10 Screws. Do not tighten these screws. (A)
□Install (4)M4×10 Screws as shown to Left Frame. Do not fully tighten the screws at this time. (B)
□Attach Bottom Shelf to Left Leg Frame with (3)M4×10 Screws. Do not tighten these screws. (B)
Bottom Shelf
Right Frame（5C & 5D）

(a)
(c)(b)
(d)
17
(a-1)
T
op screw
(d-1)

D
18
9
B
A
M6X13 screw Qty: 4 pcs M4X10 screw Qty: 2 pcs
Wheels to Cart
□Turn cart upside down, attach the Bottom Shelf to Four Legs with (4)M6×13 Screws as shown.(A)
□Remove washer nut & hitch pin from axle rod Insert Axle Rod through Wheels and Right Leg Frame,
Reattach with washer, nut and hitch pin.(B)
□Tap both Leg Extenders onto Left Legs.(C)
□Stand cart upside, fully tighten (6)M4×10 Screws in step 3A and 3B, attach the Tank Baffle with
(2)M4×10 Screws.(D)
B
C

A
19
Grill Head to Cart
□This step requires two people to lift and position grill head on to cart.
□Remove the tie wraps and packaging material from regulator hose, side burner valve and igniter
wire. Pull hose and igniter wire out to side of grill head.
□Carefully lower the grill head onto the cart. Make sure the regulator hose and igniter wire are
hanging outside the cart.
□Line up control panel with front panels. Attach head to cart with (4)M6×13 Screws from sides.
M6X13 screw Qty: 4 pcs