PERMASTEEL PG-40201-RD User manual

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Permasteel Outdoor
2 Burner Gas Grill
Use & Care Guide
Model number: PG-40201-RD, PG-40201-CO, PG-40201-BC
Thank you for purchasing your new grill from Permasteel.
We hope you enjoy your product.
If you have any questions, please call us at 1-888-287-0735
or visit www.permasteel.life
FOR OUTDOOR USE ONLY

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Table of content
Important Safety Information 3
Safety Symbols 3
Installation /Safety Precautions 4
Propane & Gas Warning 4
Exploded View 5
Parts List 6
Before Assembly 7
Hardware & Tools 10
Assembly Steps 11
Gas Connection 26
Leak Testing 29
Final Installation Check Lists 31
Lighting Instruction 32
Operating Instruction 33
Care & Maintain 35
Food Safety 36
Grill Storage 36
Trouble Shooting 37
Warranty 38
WARNING
1. Do not store or use gasoline or other flammable
liquid or vapors in the vicinity of this or any
other appliance.
2. An LP tank not connected for use shall not be
stored in the vicinity of this or any other
appliance.
3. For outdoor use only.
DANGER
If you smell gas:
1. Shut off the gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance
and immediately call your gas supplier or your
fire department.

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Important
Safety Information
Thank you for your purchase of our BBQ Gas Grill.
We sincerely wish you will enjoy using our fine
products.
•Please read this User’s Manual in its entirety
before using the grill.
•Please contact our customer service at
1-888-287-0735 if you have any questions.
•Please read this User’s Manual carefully.
Failure to follow the provided instruction can
result in seriously bodily injury and/or property
damage.
•Some parts of this grill may have sharp edges.
Please wear suitable protective gloves.
•IMPORTANT: This grill is intended for outdoor
use only and is not intended to be installed in
or on recreational vehicles or boats.
•NOTE TO INSTALLER: Leave this User’s
Manual with the customer after delivery
and/or installation.
•NOTE TO CONSUMER: Leave this User’s
Manual in a convenient place for future
reference.
Safety
Symbols
The symbols listed here are being used
throughout this User’s Manual. Please pay special
attention to them. The meaning of each of the
symbols is listed here:
DANGER:
this symbol indicates an imminently hazardous
situation which will result in death or serious
bodily injury if not properly followed.
WARNING:
this symbol indicates a warning of potential
serious bodily injury if the instructions are not
strictly followed. Please be sure to read and follow
all these messages carefully.
CAUTION:
this symbol indicates a potentially hazardous
situation which may result in minor or moderate
bodily injury if the instructions are not properly
followed.

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Installation /
Safety Precautions
WARNING
READ THIS SECTION FIRST BEFORE INSTALLING
THE GRILL
•This grill is designed to use LP gas. Please use
the grill with the regulator supplied by
Permasteel.
•Do not connect the supplied regulator to a
natural gas supply. For information on how to
convert to natural gas, see page 34.
•The installation of this appliance must
conform with local codes or, in the absence of
local codes, with either the National Fuel Gas
Code, ANSI Z223. 1, or CAN/CGA B149.1, Natural
Gas Installation Code or CAN/CGA-B149.2,
Propane Installation Code.
•The LP-gas supply cylinder is to be
constructed and marked in accordance with
the specifications for LP-gas cylinders of the
U.S. Department of Transportation (DOT) or
the National Standard of Canada, CAN/CSA-
B339, Cylinders, Spheres and Tubes for the
Transportation of Dangerous Goods.
•This grill is safety certified for use in the United
States and Canada only. Never modify to use
in other places. Modification may cause
serious bodily injury or property damage.
Permasteel is not responsible for any
modifications and all warranties will be void.
•WARNING: This product can expose you to
chemicals including lead, which is known to
the State of California to cause cancer and
birth defects or other reproductive harm. 
For more information go to
www.P65Warnings.ca.gov.
Propane & Gas
Warning
WARNING
FOR YOUR SAFETY, PLEASE READ THIS
SECTION FIRST
If you smell gas:
1) Shut off the gas to the grill.
2) Extinguish any open flames immediately.
3) Open the grill lid.
4) If the odor persists, please call your gas supplier
or your fire department immediately.
Do not store or use gasoline or other flammable
items in the vicinity of this grill. Any LP tank that is
not connected for use should not be stored in the
vicinity of this grill

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Exploded View

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Parts List
Key Description Part No. Qty
A01 Rotated Rod, Lid 21800001 2
A02-1 Lid (color: Black) 21800045P-1 1
A02-2 Lid (color: Red) 21800045P-2 1
A02-3 Lid (color: Copper) 21800045P-3 1
A03 Temperature Gauge 30400G33 1
A03-1 Temperature Gauge (Copper) 30400G33-1 1
A04 Front Silicone Rubber Bumper 21800004 2
A05 Lid Handle Bezel 21800006 2
A06 Lid Handle 21800008P 1
A06-1 Lid Handle (Copper) 21800008P-1 1
A07 Name Plate 30400G35-1 1
B01 Back Rail 21800009 1
B02 Rear Silicone Rubber Bumper 50300205 2
B03 Firebox 21800010 1
B04 Left Back Side Shelf Support 21800011 1
B05 Left Back Side Shelf Support Bracket 30400G05 1
B06 Left Front Side Shelf Support Bracket 30400G06 1
B07 Front Side Shelf Support 21800012 2
B08 Right Front Side Shelf Support Bracket 30400G08 1
B09 Right Back Side Shelf Support Bracket 30400G07 1
B10 Right Back Side Shelf Support 21800013 1
B11 No. 1 Igniter Wire 21800046 1
B12 No. 2 Igniter Wire 21800047 1
B13 Warming Rack 21800014 1
B14 Cooking Grate 21800015 2
B15 Main Burner 21800016P 2
B16 Heat Diffuser 21800017 2
B17 Left Side Shelf 21800048 1
B17-1 Left Side Shelf (color: Black) 21800048-1 1
B18 Right Side Shelf 21800049 1
B18-1 Right Side Shelf (color: Black) 21800049-1 1
B19 Tool Hook 30400G34 6
B19-1 Tool Hook (Copper) 30400G34-1 6
C01 Manifold 21800021 1
Not pictured
Manual 21800043P 1
Hardware Pack 21800044P 1
Key Description Part No. Qty
C02 Gas Valve 21800050 2
C03 Regulator 30400051 1
C04 Control Panel 21800051 1
C04-1 Control Panel (color: Black) 21800051-1 1
C05 Control Knob Bezel 30400G18P 2
C05-1 Control Knob Bezel (Black) 30400G18P-1 2
C06 Control Knob 30400G35 2
C06-1 Control Knob (Copper) 30400G35-1 2
D01 Door Handle Bushing 21800026 2
D02 Door Handle 21800027 1
D02-1 Door Handle (Copper) 21800027-1 1
D03-1 Door (color: Black) 21800028 1
D03-2 Door (color: Red) 21800028-2 1
D03-3 Door (color: Copper) 21800028-3 1
D04 Set Screw 30400G25 1
D05 Lighting Rod 21800029 1
D06 Drip Tray 21800030 1
D07 Drip Cup 30400G27 1
D08 Electronic Ignition Module 21800052 1
D08-1 Electronic Ignition Module (Black) 21800052-1 1
D09 Back Panel 21800033 1
D10 Door Bracket 21800034 1
D11 Door Pin Bracket 21800035 1
D12 Left Side Panel 21800036 1
D13 Left Drip Tray Bracket 21800037 1
D14 Right Drip Tray Bracket 21800038 1
D15 Right Side Panel 21800051 1
D16 Door Magnet 21800040 2
D17 Tank Holder 20700049 1
D18 Cotter Pin 110050 6
D19 Cart Support Angle Bar 21800041 2
D20 Bottom Panel 21800042 1
D21 Caster with Brake 40900213 2
D22 Caster 40900212 2
If you are missing any parts or have damaged
parts, please call 1-888-287-0735 M-F 8:00-5:00
Pacific Time. For replacement parts, visit us at
www.permasteel.life

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Unpack the grill parts following the
steps below:
Unpack - Step 1:
Carefully open the top of the carton with a box cutter. Take out all the grill parts and packing material
above the grill.

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Unpack - Step 2:
With the aid of an assistant, turn the grill on its side as shown below, and remove the top styrofoam
endcap. Take out the side shelf carton from it.

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Unpack - Step 3:
Remove another styrofoam endcap from the grill and place it upright on the floor. Open the lid and take
out the small boxes packed inside. Remove all packing materials and take out all parts from the boxes.

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Hardware
The following hardware is provided in the blister pack for convenient use.
M4X10 Screw: 32 pcs M5X10 Screw: 4 pcs
M6X12 Shoulder Bolt: 8 pcs M6X13 Screw: 34 pcs
M6 Flat Washer: 2 pcs M6X20 Screw: 2 pcs
Cotter Pin: 1 pc Hose Retain Pin: 1 pc
Battery (AA): 1 pc
Tools
The following tools are required for assembly:
•Adjustable wrench (not provided)
•Screwdriver (not provided)

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Assembly Instructions
Step 1
•Turn the bottom panel upside down.
•Use (16) M6x13 screws to attach the four casters to the bottom panel.
Note: Mount the casters with brakes on the back of the bottom panel.
•Turn the bottom panel right side up.

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Step 2:
•Attach the left side panel to the bottom panel with (3) M6x13 screws. Do not fully tighten them. 
•Attach the right side panel to the bottom panel with (3) M6x13 screws. Do not fully tighten them. 
•Attach the back panel to the left & right side panels and the bottom panel with (8) M4x10 screws.

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Step 3
•Use (4) M4x10 screws to attach the cart support angle bar to the left side panel and the bottom panel.
•Use (4) M4x10 screws to attach the cart support angle bar to the right side panel and the bottom
panel.
•Use (4) M4x10 screws to attach the door bracket to the left & right side panel.
•Fully tighten all screws in Step 2.

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Step 4
•Use (4) M4x10 screws to attach the left tray bracket to the top of the left side panel.
•Use (4) M4x10 screws to attach the right tray bracket to the top of the right side panel.

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Step 5
Caution: To avoid possible injury, two people are required to perform this step.
•Remove any wire ties holding the regulator and gas hose under the grill head. Make sure the hose
hangs freely.
•With the aid of an assistant, carefully lower the grill head onto the pedestal.
•While your assistant steadies the grill head on the pedestal, use (4) M6x13 screws to attach the head to
the pedestal from the sides (see figure A).
•Attach the back rail to the back of the firebox & side panels with (4) M4x10 screws (see figure B).
•Be sure the flanges on the back rail is facing down and the holes on the back rail go on the opening on
the firebox and the top opening on both the side panels.

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•Open the lid to attach the lid handle. Align the lid handle bezel and the lid handle; attach them to the
lid with (2) M6x20 screws and (2) M6 flat washers from the inside of the lid (see figure C).

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Step 6
•Remove the 2 pre-installed screws from the two sides of the control panel. Attach the front side shelf
supports to each side and reattach the 2 previously removed screws (see figure A & B).
•Underneath the firebox, fix the regulator to the right side panel with (1) hose retain pin and
(1) cotter pin (see figure C).

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•Use (4) M5x10 screws to attach the left & right back side shelf supports to the rear sides of the firebox
(see figure D & E).
Note: Attach all the brackets so that the flanges are on top.

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Step 7
•Attach the 4 side shelf support brackets to the firebox with (8) M6x13 screws. There is a location label
on each bracket.
Note: Attach the front brackets so that the flanges face the front of the grill. Attach the back brackets so
that the flanges face the back of the grill.

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Step 8
•Place 3 tool hooks on each side shelf end (6 pieces in total) and tighten the tool hooks with the nuts
(see figure A).
•Screw (1) M6x12 shoulder screw into the lower hole of each side shelf support bracket
(see figure B & D).