PERMASTEEL PG-4030400LG User manual

Outdoor
3
Burner
Use & Care Guide
MODEL NUMBER: PG-
4030400LG
ITEM NUMBER: PG-4030 -BK
PG-4030 -MO
PG-4030 -AZ
Outdoor
Burner
Gas
Grill
4030400LG
Grill

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Table of Contents
Important Safety Information .........................................................................................................3
Safety Symbols................................................................................................................................3
Installation /Safety Precautions.....................................................................................................4
Propane & Gas Warning.................................................................................................................4
E ploded View.................................................................................................................................5
Parts List..........................................................................................................................................6
Before Assembly.............................................................................................................................7
Hardware & Tools .........................................................................................................................10
Assembly Steps.............................................................................................................................11
Gas Connection ............................................................................................................................21
Leak Testing...................................................................................................................................23
Final Installation Check Lists....................... ...............................................................................24
Lighting Instruction.......................................................................................................................25
Operating Instruction ...................................................................................................................26
Care & Maintain ............................................................................................................................27
Food Safety....................................................................................................................................28
Grill Storage ..................................................................................................................................28
Trouble Shooting...........................................................................................................................29
Warranty.........................................................................................................................................30

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Important Safety Information
Thank you for your purchase of our BBQ Gas Grill. We sincerely wish you will enjoy
using our fine products.
• Please read this User’s Manual in its entirety efore using the grill.
• Please contact our customer service at (888)-287-0735 if you have any questions.
• Please read this User’s Manual carefully. Failure to follow the provided instruction
can result in seriously odily injury and/or property damage.
• Some parts of this grill may have sharp edges. Please wear suita le protective gloves.
• IMPORTANT: This grill is intended for outdoor use only and is not intended to e installed in or
on recreational vehicles or oats.
• NOTE TO INSTALLER: Leave this User’s Manual with the customer after delivery and/or
installation.
• NOTE TO CONSUMER: Leave this User’s Manual in a convenient place for future reference.
Safety Symbols
The sym ols listed here are eing used throughout this User’s Manual. Please pay
special attention to them. The meaning of each of the sym ols is listed here:
• DANGER: this sym ol indicates an imminently hazardous situation which will result in
death or serious odily injury if not properly followed.
• WARNING: this sym ol indicates a warning of potential serious odily injury if the
instructions are not strictly followed. Please e sure to read and follow all these messages
carefully.
• CAUTION: this sym ol indicates a potentially hazardous situation which may result in
minor or moderate odily injury if the instructions are not properly followed.

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Installation / Safety Precautions
WARNING
READ THIS SECTION FIRST BEFORE INSTALLING THE GRILL
• This grill is designed to use LP gas only. Please use the grill with the regulator supplied y
PermaSteel.
• The installation of this appliance must conform with local codes or, in the a sence of local
codes, with either the National Fuel Gas Code, ANSI Z223 1, or CAN/CGA B149 1, Natural
Gas Installation Code or CAN/CGA-B149 2, Propane Installation Code
• The LP-gas supply cylinder is to e constructed and marked in accordance with the
specifications for LP-gas cylinders of the U S Department of Transportation (DOT) or the
National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for the
Transportation of Dangerous Goods
• This grill is safety certified for use in the United States and Canada only. Never modify to use in
other places. Modification may cause serious odily injury or property damage. PermaSteel is
not responsi le for any modifications, and all warranties will e void.
WARNING： This product can expose you to chemicals including lead,
which is known to the State of California to cause cancer and birth defects or other
reproductive harm. For more information go to www.P65Warnings.ca.gov.
Propane & Gas Warning
WARNING
FOR YOUR SAFETY, PLEASE READ THIS SECTION FIRST
• If you smell gas:
1) Shut off gas to the grill.
2) Extinguish any open flames immediately.
3) Open the grill lid.
4) If the odor persists, please call your gas supplier or your fire department immediately.
• Do not store or use gasoline or other flamma le items in the vicinity of this grill.
• Any LP cylinder that is not connected for use should not e stored in the vicinity of this grill.

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E ploded View

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Parts List
Key Description Part No. Qty Key Description Part No. Qty
A0 Rotated Rod, Lid 50300207 2 C04 Gas Valve 30400050 3
A02-A Lid (color: Black) 30400G32- C05 Side Shelf Bracket 30400G 7 2
A02-B Lid (color: Azure) 30400G32-2 C06 Control Panel 30400G 8P
A02-C Lid (color: Mocha) 30400G32-3 C07 Control Knob Bezel 30400G35 3
A03 Temperature Gauge 30400G33 C08 Electronic Ignition Module 30400403
A04 Front Silicone Rubber Bumper 40700 03 2 C09 Control Knob 30400G36 3
B0 Back Baffle 30400G03 D0 Drip Tray Right Bracket 30400G20
B02 Back Silicone Rubber Bumper 50300205 2 D02 Drip Tray Left Bracket 30400G2
B03 Firebox 30400G04 D03-A Left Side Panel(color: Black) 30400G22P-
B04 Left Back Side Shelf Support Bracket 30400G05 D03-B Left Side Panel(color: Azure) 30400G22P-2
B05 Left Front Side Shelf Support Bracket 30400G06 D03-C Left Side Panel(color: Mocha) 30400G22P-3
B06 Right Back Side Shelf Support Bracket 30400G07 D04 Front Panel 30400G23P
B07 Right Front Side Shelf Support Bracket 30400G08 D05-A Right Side Panel(color: Black) 30400G24P-
B08 No.3 Igniter Wire 30400054 D05-B Right Side Panel(color: Azure) 30400G24P-2
B09 No.2 Igniter Wire 30400053 D05-C Right Side Panel(color: Mocha) 30400G24P-3
B 0 No. Igniter Wire 30400052 D06 Match Holder Chain 20003
B Warming Rack 30400G09 D07 Match Holder 40800 28
B 2 Cooking Grid 3040030 2 D08 Match Holder Clip 30400G25
B 3 Main Burner 30400037 3 D09 Back Rail 30400G26
B 4 Heat Diffuser 40800023 3 D 0 Drip Tray 207000 5
B 5 Left Side Shelf 30400G 2P D Drip Cup 30400G27
B 6 Right Side Shelf 30400G 3P D 2 Tank Holder 20700049
B 7 Tool Hook 30400G34 6 D 3 Cotter Pin 0050 6
B 8 Name Plate 30400G35 D 4- Panel Support Angle Bar(color: Black) 30400G28P- 2
B 9 Back Rail 30400035 D 4-2 Panel Support Angle Bar(color: Azure) 30400G28P-2 2
B20 Manifold Clamp 30400G 4 D 4-3 Panel Support Angle Bar(color: Mocha) 30400G28P-3 2
B2 Front Rail 30400033 D 5- Bottom Shelf (color: Black) 30400G29P-
B22 Grease Tray Baffle 30400G 5 2 D 5-2 Bottom Shelf (color: Azure) 30400G29P-2
C0 Hose Holder 30400 7 D 5-3 Bottom Shelf (color: Mocha) 30400G29P-3
C02 Regulator 3040005 D 6 Caster with Brake 409002 2 2
C03 Manifold 30400G 6 D 7 Caster 409002 3 2
Not Pictured
Manual 30400G30P
Hardware Blister Pack 30400G3 P
If you are missing any parts or have
damage parts please call
888-287-0735 M-F 8:00-5:00
Pacific Time, for replacement
visit us at www.permasteel.net

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Before Assembly
READ AND FOLLOW THE INSTRUCTIONS BELOW TO CORRECTLY UNPACK GRILL PARTS
FROM SHIPPING BOX.
Step : Carefully open the top of the carton with a box cutter, take out all the grill parts, and packing
material above the grill.

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Step 2: With the aid of an assistant, turn grill over on its side as shown below, and remove
the top styrofoam endcap. Take out the side panels, front panel and warming rack from the
styrofoam.

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Step 3: Remove another styrofoam endcap from the grill and place it upright on the floor.
Open the lid, and take out the small bo es packed inside. Remove all packing materials, and
take out all parts from bo es.

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Hardware
The following hardware is provided in a blister pack for convenient use.
M4X10 Screw: 26 pcs M6 12 Shoulder Bolt: 8 pcs
M6X13 Screw: 36 pcs Battery (AA): 1 pc
Tools
The following tools are required for assembly:
 Adjustable wrench (not provided)
 Screwdriver (not provided)
 7/16” Combination wrench (not provided)

Assemble Steps
Step 1
 Turn the bottom panel upside down.
 Use (16) M6 13 screws to attach four casters to the bottom panel.
Note: Casters with brake are amount on the back of bottom panel.
 Turn the bottom panel upside down.
Caster with Brake
Back of Bottom

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Step 2
 Attach the panel support angle bar to left side panel with (2) M4 10 screws.
 Attach the front panel to left side panel with (4) M4 10 screws as shown.
 Attach another panel support angle bar to right side panel with (2) M4 10 screws.
 Attach the front panel to right side panel with (4) M4 10 screws as shown.
Left Side Panel
Right Side Panel

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Step 3
 Use (8) M6 13 screws as shown to attach pedestal panels to bottom shelf.
 Use (4) M4 10 screws as shown to attach each panel support angle bar to bottom shelf.
 Use (4) M4 10 screws as shown to attach back bracket to pedestal panels.
Back Bracket

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Step 4
Caution: To avoid possible injury, two people are required to perform this step.
 Remove any wire ties holding the regulator and gas hose under the grill head, making sure the
hose hangs freely.
 With the aid of an assistant, carefully lower the grill head onto the pedestal.
 While your assistant steadies the grill head on the pedestal, use (4) M6 13 screws from
underneath grill head to attach head to pedestal.

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Step 5
 Pre-install (2) M4 10 screws into the right drip tray bracket but don’t fully tighten. Leave a /8”
gap beneath screw heads for attachment to right side panels. Slide screws through and down
into keyhole slots in right side panel. Insert (1) M4 10 screw through back of tray bracket and
tighten to panel. Tighten screw heads in key hole slots to panel.
 Repeat the procedure described above for the left drip tray bracket.
Right Drip Tray Bracket
Left Drip Tray Bracket

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Step 6
 Attach the 4 side shelf support brackets to firebox with (8) M6 13 screws. There is a location
label on each bracket.
Note: Attach the front brackets so that the flanges face to the front of the grill. Attach the back
brackets so that the flanges face to the back of the grill.
Right Front Side Shelf Support Bracket
Step 7
 Screw (1) M6 12 shoulder screw into the lower hole of each side shelf support bracket. See A
& C.
 For each side shelf, hold the shelf in attachment position on the side of cart. Screw (1) M6 12
shoulder screw through the shelf attachment slot and into the upper hole of each side shelf
support bracket. See B & D.
 Place the 6 pcs of tool hooks on each side shelf end and tighten with nuts. See E.
Right Back Side Shelf
Support Bracket
Right Front Side Shelf
Support Bracket
Left Back Side Shelf
Support Bracket
Left Front Side Shelf
Support Bracket

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NOTE: To raise shelf to use position, lift shelf from long side. To lower shelf, grasp by front and
back short sides and raise up slightly, then guide shelf down to collapsed position.
A
B
C
D
E

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Step 8
 Install the drip tray into the cart from back.
 Install the drip cup into the drip tray from back.

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Step 9
 Place heat diffusers over burners. Diffusers will fit in firebox in either direction. Fit tabs in firebox
front through slots in diffuser tips. Fit diffuser tips between tabs in firebox rear.
 Place cooking grates onto grate rests.
 Insert the two attachment tips at the back of the warming rack into the holes in the top of the
firebox rear panel.

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Step 10
 Place the hose holder into the slot of the side panel.
 LP tank is sold separately. Use only with an OPD (over-fill protection device) equipped LP tank.
Fill and leak check before attaching to grill and regulator. Place LP tank into hole in bottom
shelf with tanking collar opening facing to left side panel as shown. Raise tank holder to hold LP
tank securely in place.
 Unscrew igniter cap from control panel. Insert one AA battery (provided) into battery slot with
positive end (+) facing outward. Screw cap back onto panel.