Pfeiffer Vacuum HPT 100 User manual

Translation of the original instructions
Operating Instructions
EN
PG 0004 BEN/M (1112)
HPT 100
Pirani/Bayard-Alpert Transmitter

2
Table of contents
Table of contents
1 About this manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Validity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3 Improper use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Product description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 Product identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.3 Range of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4 Transport and storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.1 Vacuum connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.2 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.3 Removal of components for their maintenance . . . . . . . . . . . . . . . . . . . . 10
6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
6.1 Before switching on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
6.2 Baking out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
6.3 Switch on/off the BA sensor filament. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6.4 Selecting switching range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.5 Configuring the data exchange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.6 Pfeiffer Vacuum Protocol for "RS-485" . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.7 Adjusting the transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7 Degas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.1 Switch on degas using control unit DPG 101/DPG 109:. . . . . . . . . . . . . . 18
7.2 Switch on degas via RS-232/RS-485:. . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8 Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8.1 Rectifying malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
9 Maintenance and service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
10 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
11 Technical data and dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
11.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
11.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
11.3 Gas correction factor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Declaration of conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3
About this manual
1 About this manual
1.1 Validity
This operating manual is for customers of Pfeiffer Vacuum. It describes the functioning
of the designated product and provides the most important information for safe use of
the unit. The description follows applicable EU guidelines. All information provided in this
operating manual refer to the current state of the product's development. The documen-
tation remains valid as long as the customer does not make any changes to the product.
Up-to-date operating instructions can also be downloaded from www.pfeiffer-vacu-
um.com.
1.2 Conventions
Safety instructions The safety instructions in Pfeiffer Vacuum operating manuals are the result of risk eval-
uations and hazard analyses and are oriented on international certification standards as
specified by UL, CSA, ANSI Z-535, SEMI S1, ISO 3864 and DIN 4844. In this document,
the following hazard levels and information are considered:
Pictograph
definitions
Instructions in the
text
Work instruction: here you have to do something.
Abbreviations used HPT: Digital Pirani/Bayard-Alpert Transmitter
BA sensor: Bayard-Alpert sensor
NOTE
Command or note
Command to perform an action or information about properties, the disregarding of
which may result in damage to the product.
CAUTION
Possible danger
Injuries or property damages can occur.
WARNING
Possible danger
Injuries or severe property damages can occur.
Warning of a displayed source of danger in connection with
operation of the unit or equipment.
Command to perform an action or task associated with a
source of danger, the disregarding of which may result in se-
rious accidents.

4
Safety
2 Safety
2.1 Safety precautions
The transmitter HPT 100 has been tested and accepted in compliance with EN 61010/
VDE 0411 “Safety Equipment for Electrical Components”.
●Observe the safety and accident prevention regulations.
●Check regularly that all safety precautions are being complied with.
●The unit has been accredited with protection class IP 40. Take necessary measures
when installing into ambient conditions, which afford other protection classes.
●Consider possible reactions between the materials and the process media.
●Consider possible reactions of the process media due to the heat generated by the
product.
●Do not modify or alter the unit yourself.
●Note the shipping instructions, when returning the unit.
●Inform yourself about a possible contamination before starting work.
●Adhere to the relevant regulations and take the necessary precautions, when handling
contaminated parts.
●Communicate the safety instructions to other users.
2.2 Proper use
●Only use the HPT 100 digital transmitter for measuring total pressures in the
1 • 10-9 ... 1000 mbar range.
2.3 Improper use
Improper use will cause all claims for liability and warranties to be forfeited. Improper use
is deemed to be all use for purposes deviating from those mentioned above, especially:
●Connection to pumps or units which are not suitable for this purpose according to their
operating instructions.
●Connection to units which have exposed voltage-carrying parts.
●The operation of the devices in potentially radioactive areas.
NOTE
Duty to inform
Each person involved in the installation or operation of the unit must read and observe
the safety-related parts of these operating instuctions.
The operator is obligated to make operating personnel aware of dangers originating
from the unit or the entire system.

5
Product description
3 Product description
The digital transmitter HPT 100 is a two-component transmitter comprising one Bayard-
Alpert sensor and one Pirani sensor.
3.1 Product identification
To correctly identify the product when communicating with Pfeiffer Vacuum, always have
the information from the rating plate available.
Fig. 1: Product identification on the rating plate
Scope of delivery The following positions are included in the delivery consignment:
– HPT 100
– Protective cover
– Operating instructions
3.2 Function
The transmitter can be operated in conjunction with the DigiLine Controller, with the Di-
giLine Power Supply units and the WINDOWS1) based measuring software DokuStar
(please see "Accessories") on a PC or with customized, digital signal evaluation.
Communication is carried out, depending on the address selector switch setting, via the
serial RS-232 interface using the relevant display units or via RS-485 using the Pfeiffer
Vacuum protocol. The relevant bus adapters are available for connection to Profibus sys-
tems (see Accessories).
The transmitter responds to measurement value queries, type queries and setting com-
mands.
3.3 Range of application
The unit HPT 100 must be installed and operated in the following ambient conditions:
D-35641 As slar
2
4
6
8
10
12
14
RS 232 RS 4 8 5
Mod.:
Range:
Mod.-No.:
Ser.-No.:
1) WINDOWS is a registered trademark of Microsoft Corporation.
Installation location weather protected (indoor)
Protection class IP 40
Installation altitude max. 2000 m
Ambient temperature +5°C to +50°C
Relative humidity 5 ... 85 %, non-condensing
Atmospheric pressure 86 kPa - 106 kPa

6
Transport and storage
4 Transport and storage
Units without external protection must not come into contact with electrostatically charge-
able materials and must not be moved within electrical or magnetic fields.
In rooms with moist or aggressive atmospheres, the unit must be airproof shrink-
wrapped in a plastic bag together with a bag of desiccant.
Keep the original protective covers.

7
Installation
5Installation
5.1 Vacuum connection
Mounting orientation The installation position can be freely selected. The preferred position is a horizontal to
vertical position so that condensate and particles do not penetrate the measurement
chamber.
Connecting the trans-
mitter
Remove the protective cover, which is required during maintenance work.
Make the flange connection.
5.2 Electrical connection
Communication is effected, depending on the position of the address selector switch at
the transmitter, via Serial Interface RS-232 or via the RS-485 (address settable from 1-
15).
CAUTION
Vacuum component!
Dirt and damage impair the function of the vacuum component.
When handling vacuum components, ensure that they are kept clean and are protect-
ed against damage.
Ensure that the connection flange is clean, dry and free of grease.
CAUTION
Excess pressure in the vacuum system 1.5 to 4 bar
Damage to health through emission of process media, because elastomer washers
cannot withstand the pressure.
Use sealing rings with an outer centering ring.
CAUTION
Excess pressure in the vacuum system > 1 bar
Danger of injuries by inadvertent opening of elements under stress due to parts flying
around.
Only use stressed elements, which can be opened and closed with appropriate tools
(e.g. strap retainer-tension ring).
NOTE
Damage to the transmitter!
Only connect the connection cable when de-energized.
Never establish a connection to the transmitter using a live cable.

8
Installation
Setting the address
selection switch
Fig. 2: Setting the address selection switch
Remove the rubber plugs (not shown in the illustration) from the address selector
switch, and set the required address according to the relevant connection situation.
Connecting the trans-
mitter to the DPG 101
controller
Set the address selector switch on the transmitter to RS-232 mode (basic factory-set-
ting).
Connect the transmitter to the control unit using the connection cable.
Switch on the control unit.
Connecting the trans-
mitter to the DPG 109
controller
Up to nine transmitters in series can be conneted to the DPG 109 controller.
Fig. 3: Connections diagram transmitter-DPG
Set address selector switch S on the transmitter to RS-485 mode with the relevant ad-
dress.
Connect the transmitter to the control unit using the connection cable.
Switch on the control unit.
------------------
------------------
------------------
------------------
S
Vacuum
chamber
RS 232
DPG 101
Trans-
mitter
RS 485
DPG 109
PC
5 4 3 2 1
54
321
98
76
Pin Assignment
1 not connected
2 RS 232, RxD
3 RS 232, TxD
4 not connected
5GND
6VDC
7 RS 485: D-
8 RS 485: D+
9 not connected

9
Installation
Connecting the trans-
mitter to the DPS 101
power supply
Set the address selector switch on the transmitter to RS-232 mode (basic factory-set-
ting).
Connect the transmitter to the power supply unit and to the RS-232 interface on the
PC using the connection cable.
Plug in the power supply unit.
Operate transmitter with software DokuStar (included with DPS 101).
Connecting the trans-
mitter to the DPS 109
power supply
Fig. 4: Connections diagram - DPS 101/DPS 109
Set address selector switch S on the transmitter to RS-485 mode with the relevant ad-
dress.
Connect the transmitter to the power supply unit and to the RS-232 interface on the
PC using the connection cable.
Switch on the supply voltage with switch S1 on the power supply.
Operate the transmitter using the DokuStar Plus software (optional).
Connecting the trans-
mitter to the profibus
adapter TIC 252
Fig. 5: Connections diagram transmitter - TIC 252
Set the address selector switch on the transmitter to RS-232 mode (basic factory-set-
ting).
Plug the TIC 252 into the D-Sub socket on the transmitter and secure using fixing
screws.
Connect the power supply to the TIC 252.
RS 485
RS 232
RS 232
DPS 109
PC
DPS 101
Trans-
Vacuum
chamber
mitter
V
acuum
chamber
TIC 252 Transmitter

10
Installation
Connecting the trans-
mitter to the level
converter TIC 002
Fig. 6: Connections diagram transmitter - TIC 002
Set address selector switch S on the transmitter to RS-485 mode with the relevant ad-
dress.
Connect the transmitter to the TIC 002 using the connection cable.
Connect the power supply to the TIC 002.
Connecting the trans-
mitter to the USB/RS-
485 converter
Fig. 7: Connections diagram transmitter - USB/RS-485 converter
Set address selector switch S on the transmitter to RS-485 mode with the relevant ad-
dress.
Connect the transmitter to the USB/RS-485 converter using the connection cable.
Connect the transmitter to the power supply.
5.3 Removal of components for their maintenance
Switch off the power supply on the control unit/power supply or disconnect the equip-
ment from the mains supply.
Loosen any connection cables.
Detach the transmitter from the vacuum apparatus.
Close the flange opening by using the original protective cover.
24 V DC
TIC 002
RS-232
RS-485
PC
Transmitter
Vacuum chamber
USB/RS485-
converter
24 V DC
Mod.: Mod.-Nr.:
Input: Output. Masse:
Ser.-Nr.:42000303
RPT100 PT......... .....V,50/60Hz ..VA
.....V,0.2 A .....kg
D-35614Asslar
Mod.: Mod.-Nr.:
Input: Output. Masse:
Ser.-Nr.:42000303
RPT100 PT......... .....V,50/60Hz ..VA
.....V,0.2 A .....kg
D-35614Asslar
Vacuum
chamber
Vacuum
chamber
WARNING
Contamination of transmitter parts possible due to the media measured!
Poisoning hazard through contact with harmful substances.
In the case of contamination, carry out appropriate safety precautions in order to pre-
vent danger to health through dangerous substances.
Decontaminate affected parts before carrying out maintenance work.