PFlow Industries P117 User manual

Reversion:3.0.0
Ultrasonic Flowm
M
Update
Record
P117
Ultras
wmet
er Instruction M
anu
Model:
P117
Revision 3.0.0
Date 06 . 2019
ltrasonic Flowmeter
Page1of51
anual

Reversion:3.0.0
Notice
Thankyou forchoosing the P117
Ultrasonic
sending technology.
Thisinstruction manualcontainsimportantin
thusavoiding damage to the flowmeter
from
Thisinstruction manualwill advise
howto us
description, installation, wiring and
quick set
Aworking knowledgeofthemenu settings
wi
function.
Warning
Maycause injury.
Attention
Maydamage the flowmeter
Some ofthe instructionsmaybe different
from
the configuration requirements
. It also maybe due
will find the flowmeterdisplayinterface intu
indication ofthe instructions.P
lease referto
P117
Ultras
ic Flowmeter
and Analyzerwith ARMchip and low-
volt
tinformation. Pleaseread
it
carefullybefore operation the
m
improperuse.
o use the flowmeterstep
-by-step manner
, including produc
setupetc. to make it easierto operate.
willassist
you in understanding the
flowmeters powerf
ter
.
from
the flowmeterand analyzeryou havepurchased
. Th
ybe due to changesin productdesign, modification and
tuitive and easyto understand and it shall prevail when t
to the version number
and the appendix
formore inform
ltrasonic Flowmeter
Page2of51
voltage wide
-pulse
on the flowmeter
oductcomponent
erfuland output
. That
dependson
on and upgrade .You
hen t
here isno
rmation
.

Reversion:3.0.0
ProductComponents
Inspection should be made before installing t
the packing list
. Make sure thatthere isno da
thatmayhave occurred during transportation.
possible.
Transmitter
Accessories
Cable
Carrying Case
SignalC
PipeStra
Software
CouplingCompound
Charg
OD.12 3
4 5 6
7 8 9
0
.
PWT. PM.
fluid
type V/ Z star
/stop
hold DYN. sound
speed
time CAL. zero
Rate Velocity Signal
GraphTotal Diagn ostics Data
Enter
P117
Ultrasonic Flowmeterand Analyzer
P117
Ultras
ng the
f
lowmeter. Check to see if the spareparts are in acco
no damage to theenclosure due to loose screworwire
s
oro
tion. Anyquestions, please contactyourrepresentative as
Transducer
Documents
lCable
Straps
rger
1.Instruction
2.PackingList
3.
Certified FactoryCalibra
ltrasonic Flowmeter
Page3of51
n accordance with
orotherdamage
e assoon as
bration

Reversion:3.0.0
1
Transmitter Installationand Con
1.1 Power SupplyConnections
................................
1.1.1 TypeofPower Supply
................................
1.1.2 Wiring................................
................................
1.1.3 Data OutputWiring
................................
1.2 Powering On................................
................................
1.3 KeypadFunctions
................................
1.4 KeypadOperation
................................
1.5 Flowmeter Menu Descriptions
................................
2TheQuickSetupDescription
................................
2.1
Double FunctionKeysMenuDescrip
2.2 For example................................
................................
2.3 MeasurementSite Selection
................................
3Transducer Installation
................................
3.1 InstallingtheTransducer
................................
3.1.1
Transducer Mounting Methods
3.1.2 VMethod ................................
................................
3.1.3 ZMethod ................................
................................
3.1.4
NMethod (notcommonlyused)
3.2 Transducer InstallationandFixing
................................
3.3 Transducer Mounting Inspection
................................
3.3.1 Signal Strength
................................
3.3.2 Signal Quality(Qvalue)
................................
3.3.3 Total TimeandDelta Time
................................
3.3.4 Transit TimeRatio
................................
3.3.5 Warnings................................
................................
4Operating Instructions
................................
4.1 SystemNormal Identification
................................
4.2 LowFlowCutoff Value
................................
4.3 Zero Settings................................
................................
4.4 Scale Factor................................
................................
4.5 4~20mACurrentLoop Output
................................
4.6
4~20mAAnalogOutputCalibration
4.7 TFCard Operation
................................
4.7.1 Specifications
................................
4.7.2 ReadingtheTFData Offline
................................
4.7.3
TFCard StorageOperationGui
P117
Ultras
Content
onnection
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ltrasonic Flowmeter
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Reversion:3.0.0
4.8 ESN ................................
................................
5WindowDisplay Explanations
................................
5.1 WindowDisplayCodes
................................
5.2 DisplayExplanation
................................
6ErrorDiagnoses
................................
6.1
Table 1. Error CodesandSolutions(
6.2
FrequentlyAskedQuestionsandAns
7Product Overview
................................
7.1 Introduction................................
................................
7.2 FeaturesofFlowmeter
................................
7.3 TheoryofOperation
................................
7.4 Applications................................
................................
7.5 Specifications................................
................................
8Appendix 1 -
FlowApplicationD
8.1
SoundVelocityandViscosityfor Flu
8.2
SoundVelocityfor VariousMaterial
8.3
SoundVelocityInWater (1 atm)At
Update Information:
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____________________________________
____________________________________
P117
Ultras
................................
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s(during operation)
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Data
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FluidsCommonlyUsed
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ialsCommonlyUsed
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AtDifferentTemperatures
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ltrasonic Flowmeter
Page5of51
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Reversion:3.0.0
1
TransmitterInstallation a
1.1
PowerSupplyConnections
1.1.1 TypeofPower Supply
The factoryoffers one r
echargeable 11.1VLi
1.1.2 Wiring
Openthe hinged top coverofthe electronics.
Downstreamtransducerconnector, upstream
connectorand batteryrecharge port.
Warning
Wiring
connectionsshould be m
P117
Ultras
on and Connection
ons
Lithiumbatteryand matching batterycharger.
cs.
The wiring ports ofthe P117, fromleft to right, are
a
mtransducerconnector,SDcard s
lot, powerswitch, d
at
e made
when powerisoff.
ltrasonic Flowmeter
Page6of51
asfollows:
ata
output

Reversion:3.0.0
1.1.3 DataOutputWiring
Data outputwiring asshownbelow: Firstconnec
ABwith the RS485 Communication, finallyge
ABI+ I-
RS485and4~20mA
Output
P117
Ultras
connectthe 8
-pin plug with the data outputport;
afterthe
lygetthe Iwith the 4 ~20mAcurrentoutput.
OCT+OCT- RL1RL2
Dataout
thetran
ltrasonic Flowmeter
Page7of51
these connectthe
utputportto
ransmitt er(8
-pin)

Reversion:3.0.0
1.2 PoweringOn
When the meterispowered on, it will start w
numberS/N:v5200355
will be shown atthe b
Ifitisthe firsttime ofuse oran installation
on a ne
parameters. Anyparameters which are setby
user.
When the usermodifiesthe parameters or
rem
operate normallywith the newlyset
paramete
1.3 KeypadFunctions
Followthese guidelineswhen using the fl
owm
~and :Inputnumbers.
:
Backspace ordelete characters to the
and :Return to the last
Menu
open the nextMenu. Actsas"+"and "-"
are u
enternumbers.
:Selecta Menu
.Press thiskeyfirst, inpu
two-digit Menu numberand the selected
Menu
will be displayed. Forexample, in orderto
inpu
pipe outside diameter, press
where "11"
isthe windowIDto disp
pipe outside diameter.
:Enter/Confirm.
:Enter/Exit SDcard storage interface.
Velocity, SignalQuality, POS Totalizer,
wav
P117
Ultras
rt with the following screen, the Version NumberVer:
1
.0
he bottomrightcorner.
on a newsite,the customerneed
s
to inputthe newinst
by
the userwillbe saved permanentl
yuntil theyare changed
removesthe transducers, the meterwill recalculate autom
eters.
wmeterkeypad:
o the left.
nu
or
re used to
, inputa
enu
data
inputa
isplaythe
ace.
are shortcutstothe windowsfor
aveform
, and Diagnosis.
ltrasonic Flowmeter
Page8of51
.0
1 andthe Serial
nstallation site
e changed bythe
tomatically, and
FlowRate,

Reversion:3.0.0
1.4 KeypadOperation
Th
e instrumentsetup and measurementdispl
operatorcan i
nputparameters, modifysetting
These Menusarearranged by 2-
digit serialn
defined meaning. Forexample, Menu 11
indi
mounting spacing between the transducers.E
1.To visit a specific Menu, press the
2-digit Menu IDcode and thatMenu
will be d
press the
keysforwi
Anothermethod to visit a particularMenu
is
Menus. Forexample, if the currentMenu is
30
again to enterMenu 30.
The Menusaredivided into three types:1)D
DisplayType, such asM00, M01.
Visit Data Type Menusto check specific
para
Ifparameterchange isneeded, justpress
first, then inputthe valuesand press
confirm.
Example 1:To enterapipe outerdiameterof
200mm, the procedure isasfollows:
Press to enterMenu
11 (
numericalvalue displayed currentlyisthe pre
pipe outerdiameter). Nowpress the
k
symbol">"and a flashing cursoris
displayed
screen.The newvalue can nowbe entered.
Visit Selection Type Menusto check the rela
options. Ifneed to modifyit,press
first
enterthe revised selection when the symbol
displayed on the screen;
orinputnumbers dir
selectthe option when the symbol">"and a
cursorare displayed.
Example 2:Ifthe pipe materialis"
Carbon St
press
to enterMenu
then press to modifythe option.
Then
select"0. Carbon Steel"fromthe drop-
down
(
you maycycle through the choicesbypress
and keys)and then press
to confirmthe selection.
P117
Ultras
splaysare subdivided into more than 100 independent
M
ttingsordisplaymeasurementresultsby
"visiting"
a spec
lnumbers from00~99, then using +0, +1, etc. Each
Menu
ndicates
the pipe outside diameter, while Menu 25 i
ndica
.Each
Menu will be discussed laterin thismanual.
keyatanytime exceptthe
SDCard Storage Interface
be displayed.
Forexample, to inputorcheck the pipe out
rwindowIDcode 11.
isto press the
,and
keysto scro
30
, press key to enterMenu 31, press the
Data Type
, such asM11, M12;2)Selection Type
, such
parameters.
to
of
11 (
the
he previous
key. The
yed
on the
elated
first to
">"is
directlyto
and a flashing
bon Steel",
enu 14,
hen,
n
Menu
essing the
ltrasonic Flowmeter
Page9of51
Menu
s.The
pecific
Menu.
enu
IDcode hasa
icates
the
ace
, then inputthe
outside diameter,
croll through the
button
uch
asM14;3)

Reversion:3.0.0
1.5 FlowmeterMenu
Descript
These windowsareassigned asfollows:
00~09DisplayMenu
s:Usedtodisplay
&timeetc.
10~29Setup Menu
s:Used to enterpipe ou
type, transducermounting and s
30~38
Flowunitsselection and totalizerope
/resetthe varioustotalizermodes.
40~45Setup Menus:
Zero SetCalibration
46~81Inputand outputsetup Menu
s:cu
90~96
Diagnostics:signalstrength qua
(Menu
92), totaltime anddelta
Kfactor(Menu 94).
-04~20mAcorrection Menu.
Attention
"Hidden"Menu
sare forhardwa
P117
Ultras
riptions
ay flowrate, positive total,negativetotal,nettota
ipe outerdiameter, pipe wall thickness, f
luid type,
ng and spacing, etc.
roperating
Menus:Used to select
unitsofmeasurement.
tion me
nu, Scale Factormenu, etc.
:currentloop mode select, 4mAor
2
0mAoutputv
h quality(
Menu 90), TOM/TOS*100 (Menu
91),sound
lta time ofthe
measured signal(Menu
93), Reynold
ware adjustment(
retained bythe manufacturer).
ltrasonic Flowmeter
Page10of51
tal, velocity,date
ype, transducer
nt. Other
Menusset
tvalue, etc.
ound velocity
oldsnumberand

Reversion:3.0.0
2
TheQuickSetup Descrip
2.1 DoubleFunction KeysM
e
Press to display FlowRate
with lar
Press to display V
elocitywith large
Press to display SignalQuality
with
Press to displayPOS Total
with lar
P117
Ultras
ription
enu
Description
h large font
.
ge font
.
with large font
.
large font
.
ltrasonic Flowmeter
Page11of51

Reversion:3.0.0
Press to displayMetric/English.
The
the same with .
Press to display
the CurrentState of
System.
Press to displayPipe Outside D
iame
function isthe same with
Press to displayPipe
Wall Thickness
function isthe same with
Menu 30
P117
Ultras
he function is
e ofthe
meter.
The
.
ckness
.The
.
ltrasonic Flowmeter
Page12of51

Reversion:3.0.0
Press to displayPipe Material.
The f
the same with .
Press to displayFluid Type.
The func
the same with .
Press to display
TransducerMounting
The function isthe same with
Press to
Start /Stop ManualAccum
Totalin turn.
P117
Ultras
he function is
function is
ng Methods
.
.
mulation
ltrasonic Flowmeter
Page13of51

Reversion:3.0.0
Press toDisplay/Hold Total
in turn.
Press to displayTOM/TOS.
The func
the same with .
Press to displayFluid Sound V
elocit
function isthe same with
Press to display
Date and Time. The
isthe same with .
P117
Ultras
urn.
function is
ocit
y. The
.
he function
ltrasonic Flowmeter
Page14of51

Reversion:3.0.0
Press to enterManualCalibrate.
Afte
velocitybecomessteady, input
standard tota
the Kfactor. Then press
to complet
calibration.
Press t
o inputthe password1234 to
2.2 For example
ForExample:Letusassume you have a DN
150
with no liner. These parameters should be
ope
Step 1. Pipe OuterDiameter
Press
keysto enter
enterthe Pipe Outside D
iameter, then press t
key.
Step 2. Pipe Wall Thickness
Press the
keyto ent
12 the Pipe Wall Thickness,then press the
key.
P117
Ultras
fterthe flow
otalizerto get
lete the
1234 to resetzero.
150
(6")pipe, measuring mediumis
water, Materialis
operat
ed asfollows:
ter
Menu 11,
ss the
o enter
Menu
ltrasonic Flowmeter
Page15of51
liscarbon steel

Reversion:3.0.0
Step 3. Pipe Material
Press the keyto
ent
14, press the key, use the
o
keyto selectthe pipe materialfromthe drop
-
Menu, thenpress the key.
Step 4. Liner MaterialParameters
(including thickness and sound velocity, if needed
Press the
keyto en
16, press the key, use the
or
keyto selectlinermaterialfromthe drop-
dow
and then press the key.
Step 5. FluidType
Press the
keyto ent
20, press the key, use the
o
keyto selectfluid type fromthe drop-down
M
press the key.
Step 6. Transducer Mounting
Press the
keyto ent
24, press the key, use the
or
keyto selecttransducer-
mounting fromthe d
Menu, thenpress the key.
(Detailson Chapter3.1.1 ).
P117
Ultras
enter
Menu
or
-down
needed
):
o enter
Menu
or
down
Menu,
o enter
Menu
or
Men
u, then
o enter
Menu
r
he drop
-down
ltrasonic Flowmeter
Page16of51

Reversion:3.0.0
Step 7. Transducer Spacing
Press the
keyto ent
25, accuratelyinstallthe transduceraccording
displayed transducermounting spacing and the
mounting method.
(Detailson Chapter2.3 ).
Step 8. Display MeasurementResults
Press
to enterMenu
displayflowrate. (Subjectto the realmeasur
2.3
MeasurementSiteSelection
Compared with otherkindsofflowmeters, U
measurementsite, enterthe pipe
sparameters
instructed bythe meterand start the measure
When selecting ameasurementsite, it isimpo
to guar
antee a highlyaccurate measurement.
l
Choosea section ofpipe thatisalwaysf
ora full horizontalpipe.
lEnsure enou
gh straightpipe length atlea
transducers installation.
l
On the horizontalpipe, thetransducersh
section, avoid the 6 o clock and 12 o
clock
sedimentatthe bottom, orair bubbleso
lEnsure thatthe
pipe surface temperature a
lConside
rthe inside condition ofthe pipe
free ofexcessive corrosion orscaling.
l
Choosea section ofsound conducting p
P117
Ultras
o enter
Menu
ing to the
and the selected
enu 01 to
surement. )
tion
, Ultrasonic Flowmeteristhe simplestone to install. Choo
ters into the flowmeter.Install and fix the transducers on
rement.
portantto selectan area where thefluid flowprofile is
ent. Use the following guidelinesto selecta properinstall
sfullofliquid, such asa verticalpipe with flowin the up
leastequalto the figure shown belowforthe upstreamand do
rshould be mounted on the
3 o clock and 9 o
clock positi
clock
position, in orderto avoid
the signalattenuation cau
sorcavitation.
ure atthe
measuring pointiswithin
the transducertempe
ipe carefully.Ifpossible, selecta section ofpipewhere
ng pipe.
ltrasonic Flowmeter
Page17of51
hoose a proper
on the pipe as
e isfullydeveloped
tallation site:
he upwarddirection
mand downstream
k position
ofthe pipe
on caused by
the
perature limits.
re the inside is

Reversion:3.0.0
Pump
Valve
Reduce
Diffuser
Tee
90
o
bend
Straightlength
piping
Name
10Dmin
0.5D min 10D min
10Dmin
L
D
5Dmin
Flowcontro
P
Sto
P117
Ultras
Straightlength of
downstreampiping
gthofupstream
Detector
L≥5D
L ≥5D
L≥10D
Flowcontrolleddownstre
L ≥10D
L ≥5D
L ≥10D
L ≥50D
L
≥30D
D
L≥10D
L≥30D
trolledupstream
L≥50D
P
Check valve
Stopvalve
ltrasonic Flowmeter
Page18of51
tream

Reversion:3.0.0
3TransducerInstallation
3.1 InstallingtheTransducer
Before install
ing the transducers, clean the pi
scale orloose paintand make a smooth surface.
transducers.Applya wide ban
d ofsonic coupl
well ason the pipe surface,
ensure there are n
attach the transducers to the pipe with the strap
Note:
1.
The two transducers shouldbe mounted a
transducermounting direction isparalle
2.
During the installation, thereshould be no a
On horizontalpipes, the transducers shou
section in orderto avoid anyair bubbles
3. Referto 2.15 forthe
TransducerMounti
4.
Ifthe transducers cannotbe mounted ho
conditions, it maybe necessarytomoun
condition (the pipe isalways
full ofliqu
3.1.1 TransducerMountingMethods
Three
transducermounting methodsare avail
The Vmethod isprimarilyused on small diam
ap
plicationswhere the Vmethod cannotwor
generallyworksbetteron largerdiameterpipe
The Nmethod isan uncommonlyused method.
3.1.2 VMethod
The Vmethod isconsidered asthe standard m
diameters ranging from25mmto 400mm(1
"
properinstallation ofthe transducers
, contact
ofthe centerline.
3.1.3 ZMethod
The signaltransmitted in a Zmethod install
method
when the pipesaretoo large,there are some
Thisisbecausethe Zmethod utilizesa direc
liquid onlyonce. TheZmethod isable to m
200"
)approximately. Therefore, we recomm
DownstreamTransducer
UpstreamTransducer
Flow
SideView
P117
Ultras
he pipe surface where the transducers are to be mounted. R
rface. Choose asection ofsound conductingpipe forins
oupl
ing compound down thecenterofthe face ofeach tr
e no air bubblesbetween the transducers and the pipe w
strapsprovided and tighten themsec
urely.
ted atthe pipe scenterline on horizontalpipes.Make sur
llelwith the flow.
d be no air bubblesorparticlesbetween the t
ransducerand
houldbe mounted in the 3 o clock and 9 o clockposition
lesinside the top portion ofthe pipe.
ounting
Spacing.
ed horizontallysymmetricallydue to limitation ofthe local
ountthe transducers ata location where there isa guaran
liquid).
ailable. Theyare respectively:Vmethod, Zmethod
and
iameterpipes(DN100
~300mm, 4"~12"
). The Zmethod
ork due topoorsignalorno signaldetected. In addition,
pipes(overDN300mm, 12
")orcastiron pipes.
thod.
Itisused on
smallerdiameterpipes(belowDN50mm
d method. Itusuallygivesa more accurate reading and i
"~
16")approximately. Also, it isconvenientto use
, bu
acton the pipe atthe pipe scenterline and equalspacing
allation hasless attenuation than a signaltr
ansmitted wit
me suspended solid in the fluid, orthe
scaling
and linera
irectlytransmitted (ratherthan reflected)signalwhich tran
o measure on pipediameters ranging from100mm
to
5000
mmend the Zmethod forpipe diameters over300mm (12
er
Transducer
Flow
TopViewSection
PipeStrap
Transducer
ltrasonic Flowmeter
Page19of51
ed. Remove anyrust,
installing the
each transduceras
pe wall,
and then
sure thatthe
and the pipe wall.
itionsofthe pipe
ocalinstallation
antee
d full pipe
and
Nmethod.
hod isused in
on, the Zmethod
50mm, 2
").
d isused on pipe
, butstill requires
ing on eitherside
with the V
nerare too thick
.
ch transversest
he
5000
mm(4"to
(12
").
cerSpace

Reversion:3.0.0
3.1.4
NMethod (notcommonlyused)
With the Nmethod, the
sound wavestraverse
suitable forsmallpipe diametermeasuremen
transit distance with the Nmethod (
uncomm
3.2 Transdu
cerInstallation and
Transducers can be installed onto the pipe wit
the chainsto make it firm. Showasbelow:
3.3
TransducerMounting Insp
Confirmthe transducerisinstalled pr
operlyb
aswell astransit time ratio Key9.
The "mounting"
condition directlyinfluences
Inmostinstancesit isonlynecessary
applya
transducerand stick it to the outside pipe wall
still need to be carried outinorderto ensure
instrument.
DownstreamTransducer
UpstreamTransducer
Flow
SideView
DownstreamTransducer
UpstreamTransducer
Flow
SideView
P117
Ultras
d)
rse the fluid
three timesand bounce twice
offthe pipe w
ent.
The measurementaccuracycan be improved byext
monlyused
).
andFixing
pe with itsmagnetic racks. Ifyou need to fasten them, then
nspection
ybychecking the detected signalstrength,totaltransit t
uencesthe flowvalue accuracyand system
long-
termopera
ya wide b
an
d ofsonic coupling compound lengthwise on
all to getgood measurementresults. However, the follo
re
ahigh reliabilityofthe measurementand long-
termope
er
Transducer
Flow
TopViewSection
PipeStrap
Transducer
er
Transducer
Flow
TopViewSection
PipeStrap
Transducer
ltrasonic Flowmeter
Page20of51
pe walls. Itis
extending the
hen you can use
it time, delta time
ration
reliability.
e on the faceofthe
llowing
checks
operation ofthe
cerSpacing
erSpacing