Philips Saeco INTELIA User manual

All parts of this document are the property of Saeco International Group.
All rights reserved. is document and all the information herein is provided without liability deriving from any errors or omissions. Furthermore, no part may be reproduced, used or
collected, except where express authorisation has been provided in writing or through a contractual agreement.
Published by Saeco International Group Subject to modication EN 4219 400
00014
Service
Coee Machine
Intelia - Intuita
2012-Sept-07
ServiceManual
Rev. 07 MAY 2016
General Information
Description Value
Housing material Thermoplastic material
Size (w x h x d) 256mm x 340mm x 440 mm (data may vary depending on the model)
Weight 9.0 kg (data may vary depending on the model)
Power Cord length 1.2m
Control panel Front panel
Water tank 1.5 litres
Coffee bean hopper capacity 300 g
Coffee grounds drawer capacity 10
Pump pressure 15 bar
Boiler Stainless steel type
Safety devices Thermal fuse

INTELIA-INTUITA
Table of contents Page
1. Introduction
1.1. Documentation required 1
1.2. Tools and equipment required 1
1.3. Material 1
1.4. Safety warnings 1
1.5 Service Policy 2
1.6.1. External machine parts 3
1.6.2. Internal machine parts 4
2. Technical specications
2.1. Technical specications 1
2.2 Specication for the measurement of the coee products
temperature
2
2.3.1 Specication for the measurement of the Milk products
temperature.
3
2.3. Machine parameters and performance 5
3. Brief instructions
3.1. Intelia Cappuccino customer and programming menu 1
3.2. Intelia Latte customer and programming menu 3
3.3. Intelia Focus and Class customer and programming menu 6
3.4 Intuita customer and programming menu 8
3.5 Operation, cleaning and maintenance 10
4. Operating logic
4.1. Water circuit 1
4.2. Coee cycle 3
4.3. Single microswitch 4
4.4. Temperature sensor 4
4.5. Coee grinder 5
4.6. Low bean level detection, dose quantity adjustment, coee
grinder blocked 6
4.7. Dose self-learning (SAS) 6
4.8. Water level detection (water tank) 7
4.9. Descaling request 7
4.10. Water lter 8
4.11 Intelia Cappuccino milk carafe 8
Table of contents Page
5. Service mode
5.1.1. Intelia Cappuccino test mode 1
5.1.2. Intelia Focus and Class Test mode 6
5.1.3. Intelia Latte test mode 11
5.1.4 Intuita test mode 16
5.2. Error messages 22
5.3. Saeco Service Center - Quick Start Guide 22
6. Servicing and maintenance
6.1. Repair ow 1
7. Disassembly
7.1. Intelia Cappuccino outer Shell 1
7.2. Intellia Class and Focus outer Shell 2
7.3. Coee grinder 2
7.4. Grinder blades 3
7.5. Coee grinder adjustment 4
7.6 Intelia Cappuccino three-way solenoid valve 4
7.7 Intelia Class and Focus two-way solenoid valve 5
7.8. Two-way solenoid valve (V2) 5
7.9 Intelia Cappuccino carafe tting body 5
7.10 Pump 6
7.11. Flow-meter 6
7.12. Power board 6
7.13. Water sensor control board 6
7.14. Gear motor 7
7.15. Boiler 9
7.16. Dispenser assembly 9
7.17. Valve disassembly 9
7.18. Control board and display 10
7.19. Fitting and removing Oetiker clamps 11
8. Notes
9. Water circuit diagram
10 Electrical diagram
MODIFICATIONS TO SERVICE MANUAL
From Rev. To Rev. Chapter Inserted Modied
REV.06 REV.07
01 Par. 1.3. Material
05 Par. 5.3. Saeco Service Center - Quick
Start Guide
06 Par. 6.1. Repair ow

INTELIA-INTUITA
CHAPTER 1
INTRODUCTION

INTELIA-INTUITA 01 INTRODUCTION
1/5
1.1 Documentation required
The following documentation is needed for repair procedures:
• Instruction booklet for specic model
• Technical documentation for specic model (diagrams, exploded view, sympton cure and
service manual)
1.2 Tools and equipment required
As well as the standard equipment, the following is required:
Qty. Description Notes
1 Screwdriver Torx T 8 - T 10 - T 20
1 Pliers for Oetiker clamps
1 CC -A - Vdc tester
1 Digital thermometer Scale limit > 150°C
1 SSC (Saeco Service Center) Programmer
(for programming and diagnostics mode)
1.3 Material
Material Code and Description
Thermal paste Heat resistance > 200°C
Descaler 21001901 “ACC SAE DECALCIFIER 5 L 1 UNIT”
Grease solvent 132253695601 “PARALIQ GB 363”
Silicone grease 14-INTGR22004 “ACC TUBE FIN FOOD GREASE 2 400 ML”
1.4 Safety warnings
We recommend you consult the technical manual of the machine before performing any mainte-
nance work.
Observe all applicable standards relating to the repair of electrical appliances.
Always disconnect the power plug from the mains before beginning repair work.
Disassembling the machine, the operator must pay attention to hot and under
Pressure parts: boiler, pin-boiler, valves, dispensing, steam tube, brew unit,
connections and pipes to avoid burns. Please refer to specic hydraulic circuit
(Image1) to know the parts in detail.
The machine hydraulic circuit can reach maximum pressure of 16/18 bar.
To operate in safety condition is recommended to perform the Steam Out procedure in
order to remove the pressure and hot water inside the hydraulic circuit.
Simply turning off the main machine power switch is not an adequate safety precaution.
This domestic appliance is rated as insulation class I.
On completion of the repair work, insulation and dielectric rigidity tests must be
performed.
When the machine arrives at the Service Center in descaling mode interrupted, or making Descal-
ing, be very careful not to come into contact with the Descaler.
After the product has been repaired, it should function properly and has to meet the safety require-
ments and legal regulations as ofcially laid down at this moment

INTELIA-INTUITA 01 INTRODUCTION
2/5
1.5 Service POLICY grid as used for coffee machine
Components Assembly use Single components available
COFFEE
GRINDER Only for OOW repairs YES, to consult the specic exploded-view of the machine or of the Coffee Grinder on website
BREWING UNIT Only for OOW repairs YES, to consult the specic exploded-view of the machine or of the
Brewing unit on website
BOILER Only for OOW repairs YES, to consult the specic exploded-view of the machine on web-
site
GEAR
MOTOR Only for OOW repairs YES, to consult the specic exploded-view of the machine on web- site
FILTER
HOLDER Only for OOW repairs YES, to consult the specic exploded-view of the machine on web- site
MILK
CARAFE Only for OOW repairs YES, to consult the specic exploded-view of the machine on web- site
THERMAL
CARAFE Only for OOW repairs YES, to consult the specic exploded-view of the Thermal Carafe on website
MILK ISLAND Only for OOW repairs YES, to consult the specic exploded-view of the Milk Island on
website
List of principal assembly present in all our coffee machines
FOR IN WARRANTY repairs is raccomanded to use when and where possible the single components, available in the exploded
views of the coffee machines or of the specic components. If you nd the information “SEE THE EXPLODED VIEW E........” in the
assembly description eld, it means that the single components of the assembly are available in the other pages of the exploded
view. It’s possible to use the assembly only if there is a specic Symptom Cure that include this possibility or when the single com-
ponents are not available for the order.
Pump
Safety valve
Water
discharge
Steam pipe
Wa
ter tank
Two-way solenoid valve
Brewing Unit
Flowmeter
Boiler
Water
Hot water /steam
From this point circuit
High temperaure
From this point circuit
in pressure
Flowmeter
Steam and hot water
Two-way solenoid valve
Pump
Brewing Unit
Boiler
Safety valve
Water
discharge
Water tank
Image 1

INTELIA-INTUITA 01 INTRODUCTION
3/5
1.6.1 External machine parts
Intelia Cappuccino
Intelia Latte
Grinding
adjustment
Control
panel
Milk carafe
Pre-ground coffee
compartment
Water tank
Drip tray release
button
Display
Espresso coffee brew
button Latte Macchiato brew
button
Long espresso brew
button Cappuccino brew
button
“MENU” button Special beverages
selection button
SON/OFF button
“Aroma” - Pre-ground
coffee button Hot Milk brew button
Display
cappuccino button
ON/OFF button
Espresso dispensing
button
Long espresso
dispensing button
Hot water/steam
selection button MENU
button
Aroma / Pre-ground
button
Power cable socket and
main switch
Coffee bean hopper
with lid
Dreg drawer
Water dispenser
(removable)
Coffee dispenser
Brewing unit
Drip
tray+grille
Service
hatch

INTELIA-INTUITA 01 INTRODUCTION
4/5
Coffee bean
hopper with lid
Hot water/steam
dispensing pipe
Pannarello
(Intelia Focus)
Cappuccino valve
(Intelia Class)
Dreg drawer
Service hatch
Brewing unit
Drip
tray+grille
Intuita
“Coffee grounds
drawer” light
“No water” light
ON/OFF button
Hot water dispensing button
Descaling button
Cappuccino brewing / Steam
dispensing button
Long espresso brew button
“Aroma” selector switch
Espresso coffee brew button
“No coffee” light
“Double coffee” light
“Warning” light
Display
ON/OFF button
Espresso dispensing
button
Long espresso
dispensing button
Hot water/steam
selection button MENU button
Descaling button
Intelia Focus
Aroma / Pre-ground
button
Intelia Class e Focus
Power cable socket and
main switch
Control
panel
Coffee
dispenser
Water tank
Pre-ground coffee
compartment

INTELIA-INTUITA 01 INTRODUCTION
5/5
1.6.2 Internal machine parts
Boiler pin
Pump
Flow-meter
Power cable connector
Safety valve Boiler cover and
boiler
Power board
Grinding
adjustment insert
Steam pipe
KYB Interface card
2-way solenoid valve
Coffee grinder
New location solenoid valve

INTELIA-INTUITA
CHAPTER 2
TECHNICAL
SPECIFICATIONS

INTELIA-INTUITA 02 TECHNICAL SPECIFICATIONS
1/6
 2.1. Technicalspecications
Power supply and output: 240 V~ 50 Hz 1850 W - 230 V~ 50/60 Hz 1850 W
120 V~ 60 Hz 1500 W - 100 V~ 50/60 Hz 1300 W
Temperature monitoring: (NTC) variable resistor sensor - transmits the value to the
electronic card
Safety system: 2 thermostats at 190°C one shot
Coffee heat exchanger output:
Stainless steel
(230 V~) 1900 W
for coffee, hot water and steam dispensing
Steam heat exchanger output:
Stainless steel As above
Gear motor: 2 rotation directions; power supply 24VC
Pump: Ulka Type EP5/S GW approx. 13-15 bar with reciprocating
piston and thermal switch 100°C 48 W, 230V, 50 Hz, 120V,
60Hz 100V, 50/60 Hz
Overpressure valve: Opening at approx. 16-18 bar
Water lter: In tank
Coffee grinder: Direct current motor with at ceramic grinder blades
Automatic dosage: Dose adjustment controlled by the electronic system
Power consumption: During heating phase- approx. 5.6 A
Dimensions: W x H x D in mm: 256x340x440 (data may vary depending on the model)
Weight: 9 kg
Water tank capacity: 1.5 l
Coffee bean hopper capacity: 300 g. of coffee beans
Dreg drawer capacity: 10
Heat exchanger capacity: 10 (11 if after 9 dregs you dispense a double espresso)
Water circuit lling time: Approx. 15 sec Max. on rst lling cycle
Heating time: Approx. 45 sec.
Grinding time: Approx. 8-10 sec.