Philips Maestro DS9600 User manual

S
ervice Manu
al
Published by AVS 0639 Service RCS Subject to modification 3104 205 5026-1
MAESTRO
TABLE OF CONTENTS Page
Specifications..................................................................................... 1
MechanicalInstructions SetDisassembly.................................... 2
Mechanical Instructions SetRe-assembly................................... 3
Explodedview& Mechanical Parts list............................................ 4
Explodedview - Dockingstation....................................................... 5
Electricaldiagrams-Docking station............................................. 6
Mechanical instructions & Set Disassembly.................................. 7
Mechanical & Electrical Parts list - Docking station..................... 8
TSU9600/00/05/37/79
DS9600

1-1
A.GENERALREQUIREMENTS
Operatingtemperature : between 5 °C and 45 °C
Storagetemperature : between-25 °Cand +70°C
Atmosphericpressure : 96 K Pa ± 6 K Pa
Relativehumidity : between 40 and 80 %
Transmittedcode : RC5, RC6,andlearnable format
Infraredwavelength: : 950nm ± 50nm.
ESD : with 8 kV applied to the outside, RC placed
ongrounded plane,no damage orfunctional
failures.
Items notmentioned :According UAW-422.
B.ELECTRICALREQUIREMENTS
Nominalbatteryvoltage : 3.7 V (Li-Ion battery pack)
Operatingvoltage : +4.2 ® 3.0 V (Li-Ionbattery pack)
:+5V (mainadaptor)
Leakagecurrent atnominal : £ 5 mA.
batteryvoltage(sleep mode)
Batterylifetime : 2 hrs continuous use.
Transmitted intensity on axis : ³ 70mW/Sr.
atnominal batteryvoltage
Totalopeningangle horizontal, : ± 22.5° Ie ³ 12mW/Sr.
verticalat nominalbatteryvoltage
Standby time : 1 day
C.PRODUCT DESCRIPTION
Maestro is a touchscreen LCD remote control with the following key characteristics:
- Colouractive matrixtouchscreen TFT LCDwith whiteLEDbacklight
(640x480, 16bit color)
- Backlight brightness control
- LCDrefresh rate60-80Hz
- Back lighted hard buttons
- Innovative,customizableuser interface
- Downloadableuniversaldatabase
- Smartpower management
- IRlearning distance:10…2.5cm @+-40degrees
- Learningfrequency 17kHz-1MHz.
- EmbeddedLi-Ion batterywithbuild-in recharger, 2100mAHcapacity
- 16-bitAudioDAconverter forCD-likesound quality
- USBdevice forconnection with PC
- IEEE802.11b/g WIFI moduleembedded
- Monoloudspeaker
- 64 MB Flash memory
- 64 Mbytes SDRAM
- 266MHzMX21Dragonball processor.

2-1
MECHANICALINSTRUCTIONS
3.Remove 5 x screw (Torxscrew M2x10).
SetDisassembly
3.Remove thebottompart coveritem 20by pullingit (bottomside)
on the place as shown in the picture.
3.overviewguideholes.
(for info only)
3.overviewguideline.
(for info only)
Note that battery is accessible now for replacement !
for replacement see: Set re-assembly on page 3-2
it is recommanded to order the battery (item 251) same
with a new approbation sticker (item 676) and new
rubber feets (item 07).
Battery replacement set: 1 X item 251
1 X item 676
2 X item 07
1.Remove carefullytheapprobation sticker
item 676 with the help of a label remover. 2.Remove onerubberfeet item07
on the right upper corner to make
the screw accessible.
locationofadhesive
Damperitem 06

2-2
MECHANICALINSTRUCTIONS
SetDisassembly
5a. Disconnect PB (item 1002) to release the flex-cable
(unlock connector 1003 with the help of a pincet). 5b. Take battery out, disconnect battery plug
(item 251) on connector 1701
4.Remove PB(item 1002)includesdocking
insert (item 22) by release the two
“plastic snap hooks” as shown in the picture.
5c.Remove 2Xscrews(Torxscrew M2X8)
on the position as shown in the picture.
6. - Release bottompart (item 02) from toppart (item 01).
step 1: very important is to start up with one of the “sides”
as shown in the picture.
- Put a sharp knife between toppart and bottompart and use
this as a lever to separate the two parts.
- Important: push up the bottompart compared with the toppart
to unlock the plastic snaps in the holes (bottompart).

2-3
MECHANICALINSTRUCTIONS
SetDisassembly
7. - Release bottompart (item 02) from toppart (item 01).
step 2: continue with the “top” as shown in the picture.
- Put a sharp knife between toppart and bottompart and use
this as a lever to separate the two parts.
- Important: push up the toppart compared with the bottompart.
to unlock the plastic snaps in the holes (bottompart).
8. - Release bottompart (item 02) from toppart (item 01).
step 3: continue with the “other side” as shown in the picture
- Put a sharp knife between toppart and bottompart and use
this as a lever to separate the two parts.
- Important: push up the bottompart compared with the toppart
to unlock the plastic snaps in the holes (bottompart).
9. - Release bottompart (item 02) from toppart (item 01).
step 4: finally continue with the “under side” as shown
in the picture.
- Put a sharp knife between toppart and bottompart and use
this as a lever to separate the two parts.
- Important: push up the toppart compared with the
bottompart. (as shown in the picture).
10a.Disconnect thespeaker plug(connector1601).
10b unlock connector 1402 with the help of a pincet and release
the flex-cable from the touchscreen (item 10).

2-4
MECHANICALINSTRUCTIONS
SetDisassembly
11.Torelease thePB (item1001),remove
5 X screws (Torx M2X6) as shown in
the picture.
item 08
keymat stdby
item 09
keymat cursor
item 13
lowerkey hinge
item 25
springpen
item 01
toppart sub assy
12.Removethe followingcomponentsfrom
the toppart sub assy (item 01).
13.Removethe followingcomponentsfrom
the toppart sub assy (item 01)
Be carefully:
item 01 + item 10
toppart sub assy + touchscreen
preserve this subsam assy for the rest
untouched!!.don’tremove anythingelse
as mentioned in this list.
item 28
Cursor holder
TSU9600
item 27
Cursorring assy
TSU9600
remove 2 Xscrew
M2X4
item 05
Backlight key

2-5
MECHANICALINSTRUCTIONS
SetDisassembly
09
01
13
25
08
200
28
27
Overview mechanicaltoppartcomponents.
02
1001
20
254
1002 22 33
Set Disassembly components.
254
13*
Overviewsnapholes inbottompart.
(for info only)
07
10
05
17 16

Set Disassembly and Re-assembly
2-6
MECHANICALINSTRUCTIONS
release the LCD bezel item 17 from PB 1001,
push downwards to unlock the 4 plastic snaps in
the snap holes as indicated in the picture.
Replacement off touchscreen
release the flex cable from LCD item 16 to unlock the
connector 1401 by till up the lid from connector 1401
(90 degrees), and take the LCD module out the LCD
bezel(item17).
item 17
LCDbezel item 16 LCDmodule
For LCD re-assembling use the opposite
sequence order and finally lock connector
1401 by pushing the lid from connector 1401
down again.
Replacement off LCD module item 16
item 01 + item10
servicesubsam touchscreen
Forservice people,the toppart(item 01)same withthe touchscreen(item 10)is alreadyprepared as
“subsampart” ancanbe orderedunderthe codenumber3104207 15620
Incase ofreplacement followthe instructionsSet Re-assemblyon page3-1
top

3-1
MECHANICALINSTRUCTIONS item 01
toppart sub assy
includestouchscreen
(item 10)
item 28
Cursor holder
TSU9600
add 2 X screw
M2X4
item 27
Cursorring assy
TSU9600
1. take toppart assy item 01
2. mount Cursor ring item 27
3.mount Cursorholder item28
4.Add2 Xscrew (TorxM2X4)on theposition
as shown in the picture
item 08
keymat stdby
item 09
keymat cursor
item 25
springpen 5. mount spring pen item 25
6. mount keymat cursor item 09
7. mount keymat stdby item 08
8. mount lower key hinge item 13
9. mount Backlight key item 05
(as shown in the picture)
item 13
lowerkey hinge
10. mount PB item 1001 in the bottompart
11. add 5X screws(Torx M2X6)onthe
position as shown in the picture.
Note that these 5 screw holes on the PB
are indicated with white circles
(service painting).
Set Re-assembly
item 05
Backlight key

3-2
MECHANICALINSTRUCTIONS
Set Re-assembly
mount the flex cable from touchscreen into
connector 1402 and lock the connector.
12. take the bottompart item 02.
13. plug in the speaker plug (item 254) to connector 1601.
14. plug in the flex cable touchscreen into connector 1402.
15. lock connector 1402.
16. place the bottompart to the toppart.
17. push the bottompart in such a way that the
plastic snaps from the toppart are fixed into
the snap holes from the bottompart.
18. add 2 X screw Torx M2X8 on the position as
indicated in the picture.
19. take PB item 1002.
20. take the flex cable item 8000 and put them
into connector 1003 from PB item 1002.
21. lock connector 1003.
22. take battery item 251.
23.plug battery plug into connector1701.
24. place battery in the battery holder position.
from the bottompart. Turn the battery until
it’s becomes in an mechanical free
position (clamp free !), so that the battery
can move (turn)a little bit.
connectthe speakerplug intoconnector 1601
item 8000
flex cable
screw screw
Battery
item 251
PB item 1002
Docking insert
item 22 On-Offswitch item 33

3-3
MECHANICALINSTRUCTIONS
Set Re-assembly
25. place PB item 1002 same with Docking insert
(item 22) includes On-Off switch (item 33) on
the correct position between the two”snap hooks”
Remark: Be sure that item 33 is in the same position
as the position from switch 1706 located on
PB item 1001
snaphook
snaphook
26. place back the bottompart cover item 20.
27.add 5Xscrews (TorxM2X10).
28.place anew rubber feetitem 07above
the screw in the right upper corner.
29. place new approbation sticker .
26. add 5 x screw (Torx screw M2x10)
29. place (or replace) new
approbation sticker item 676.
28. place a new rubber feet item 07
above the screw located in the right
upper corner.
docking insert + On-Off switch

3-4
PERSONAL NOTES:

4-1 4-1
EXPLODED VIEW
MECHANICAL & ELECTRICAL PART LIST
Note: Only the parts mentioned in this list are normal service parts
For more information:
E-mail: [email protected]
Mechanical parts
1 3104 207 15620 Service “subsam” touchscreen
2 3104 207 81980 Bottompart assy TSU9600
5 3104 207 82030 Backlight key assy TSU9600
6 3104 204 22100 Damper TSU9600
7 3139 224 20711 Rubber feet DS4000-
8 3104 207 82060 Keymat stdby assy TSU9600
9 3104 207 82070 Keymat cursor assy TSU9600
13 3104 207 82010 Lower key hinge assy TSU9600
13* 3104 204 21960 Pen_TSU9600
16 9322 232 58682 LCD module LS037V3DX01
17 3104 204 21940 LCD bezel TSU9600
20 3104 207 81990 Bottompart cover assy TSU9600
22 3104 207 82020 Docking insert assy TSU9600
25 3104 201 24170 Spring pen TSU9600
27 3104 207 82040 Cursor ring assy TSU9600
28 3104 204 21930 Cursor holder TSU9600
33 3104 204 22030 On-Off swich TSU9600
676 3104 200 07120 Approbation sticker
Electrical parts
251 2422 526 00183 Battery pack LIP 3V7 2100mAH
254 2422 264 00594 Speaker includes wires and Damper
1001 3104 207 15600 PWB assy MAESTRO main
1002 3104 207 15610 PWB assy MAESTRO sub
8000 3104 200 52600 flex cable FFC20P/50/20/0.5B
10 3140 118 33800 AC/DC Adaptor AY3192/00 only for /00
3140 118 33810 AC/DC Adaptor AY3192/05 only for /05
3140 118 33820 AC/DC Adaptor AY3192/17 only for /37
3140 178 30150 AC/DC Adaptor AY4108/75 only for /79
60 3140 117 69600 USB Cable
1 X 251 2422 526 00186 Battery pack
13* 3104 204 21960 Pen TSU_9600
254 2422 264 00594 Speaker
13*
01 3104 207 15620 service “subsam” touchscreen
1 X 676 3104 200 07120 Approbation sticker
2 X 07 3139 224 20711 Rubber feet
Battery replacement set:

DOCKING STATION
DS9600
5

EXPLODED VIEW - Docking Station DS9600
5-1

6-1
ELECTRICAL DIAGRAMS Docking Station DS9600
3104 203 3576-2 SH132-2 2006-08-25
3104 203 3576-2 SH132-1 2006-08-25
1
2
RE-H022TD-1130
1005
4000
7000
BC847B
33R33R
3004
2K7
3005
3002
3003
10K
3001
330R
LTW-420C5
6002 WHITE
V5V0
6001
LTL-1CHEE-072A
V5V0
RED
1
2
3
1
2
RE-H032TD-1130
1004
HEC3600-016110
1001
3
2
3
4
5
67
89
1002
TCX0101-111177
1
2122
V5V0V5V0
19
2
20
3
4
5
6
7
8
9
1
10
11
12
13
14
15
16
17
18
1003
SFV20R-2STE1
V_USB
V_USB
D-_R
D-_R
D+_R
D+_R
GND_USB
GND_USB
UART1_TXD
UART1_TXD
UART1_RXD
UART1_RXD
MX21_BOOTSEL
MX21_BOOTSEL
LED_DOC
OPTION
OPTION
3104 203 3576-2 SH130 2006-08-
25

6-2
ELECTRICAL DIAGRAMS Docking Station DS9600
5
6
7
8
9
21 22
14
15
16
17
18
19
2
20
3
4
1001
FF9-20A-R16A
1
10
11
12
13
3
4
5
6
7
8
9
1
10
11
12
13
14
2
V5V0 V5V0
TZG-RD14-S1-FA
1002
D+_R
GND_USB
UART1_TXD
UART1_RXD
LED_DOC
MX21_BOOTSEL
V_USB
D-_R
3104 203 3578-2 SH130 2006-08-25
3104 203 3578-2 SH132 2006-08-25

7-1
MECHANICAL INSTRUCTIONS Docking Station DS9600
Set Disassembly
2 X screw (Torx M2X10)
To release the Docking Station from the
groundplate (item 34) remove 2 x screw
as indicated in the picture.
2 X screw (Torx M2X4)
2 X screw (Torx M2X6)
Till up toppart, all PB’s are accessible now
1. Remove 2 X screw (M2X4) for PB 1002
2. Remove 2 X screw (M2X6) for PB 1001
item 01 Toppart docking
item 8000 Flex cable FFC20P/50/20/0.5B
item 07 Rubber feet (4 X)
item 1001 PB Docking main
item 1002 PB Docking sub
item 02 PB Bottompart docking
item 250 Metal plate
item 34 Groundplate docking-TSU9600
item 682 Factory label
item 677 Approbation sticker
2 X screw (M2X10)

Note: Only the part mentioned in this list is a normal service part
For more information :
E-mail: [email protected]
8-1
MECHANICAL & ELECTRICAL PART LIST - Docking Station DS9600
ELECTRICALPARTS- MECHANICALPARTS:
3104 207 15630 Service Docking station
forinformationonly! (noserviceparts):
01 3104 207 82090 Toppart sub assy_TSU9600
02 3104 207 82100 Bottompart dock. assy _TSU9600
07 3104 204 22110 Rubber feet_TSU9600
34 3104 204 22070 Groundplate docking_TSU9600
201 3104 200 40040 Torx screw M2X6
202 3104 200 40030 Torx screw M2X4
203 3104 200 40140 Torx screw M2X10
250 3104 201 24180 Metal plate DS9600
682 3104 200 80680 Factory label
677 3104 200 07130 Approbation sticker
1001 3104 207 40730?? PB Docking main
1002 3104 207 40750?? PB Docking sub
8000 3104 200 52600 flex cable FFC20P/50/20/0.5B