Philips DVP3000K User manual

. Technical Specifications…………………………………….………1-2
. Safety Instructions, Warnings, Notes...……………………...…….1-3
. Mechanical and Dismantling Instructions…………………....……2-1
. Region Code, Software Version& Upgrades………………...…....3-1
. Trouble Shooting Chart…………………………………..…….……4-1
. Block and Wiring Diagram…………………………………….…….5-1
. Electrical Diagrams and Print-layouts
Front Board……………………………...…………………………..6-1
Power Board………………………………………………………...7-1
Main Board………………..………………………….…….….…….8-1
. Set Mechanical Exploded view& Parts List………………………..9-1
. Revision List………………………………………………..……......10-1
DVD Player DVP3000K, DVP3005K, DVP3005, DVP3010,DVP3007,DVP3500
Service
TABLE OF CONTENTS
Page
3139 785 30952
Version 1.2
Service Manual
PHILIPS
GB
Copyright 2005Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in aretrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.
CLASS 1
LASER PRODUCT
Published by TCL-KC 0501 Service Audio Printed in The Netherlands Subject to modification
C
DVP3000/51
DVP3000K/13/69/75/93
DVP3005K/03/13/69/75/78/93/94
DVP3005/00/02/04/05/69/78/94
DVP3007/69/94
DVP3010/00/02/04/05
DVP3500/37
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TechnicalSpecifications
TV standard (PAL/50H z) (NTSC/60H z)
N um beroflines 625 525
Playback M ultistandard (PAL/NTSC)
Video perform ance
Video D A C 12 bit,108m H
PbPr:0.7Vpp ----75ohm
Video output 1V pp -----75ohm
Video form at
DigitalCom pression M P E G 2 forDVD,SVD
M P E G 1 forVCD
D V D 50H z 60H z
Horiz.resolution 720 pixels 720 pixels
Verticalresolution 576lines 480 lines
V C D 50H z 60H z
Horiz.resolution 352 pixels 352 pixels
Verticalresolution 288lines 240 lines
Audio form at
Digital M P E G /AC-3/ C om pressed Digital
P C M 16,20,24bits
fs,44.1,48,96kH z
MP3(ISO 9660) 96,112,128,256kbps
& variable bitrate fs,32,
44.1,48 kH z
Analogue S ound Stereo
Dolby surround-com patible dow nm ix from D olby D igital multi-channel
sound
Audio perform ance
DA converter 24bits,192KH z
D V D fs 96kH z 4H z----44kH z
fs 48kH z 4H z----22kH z
S V C D fs 48kH z 4H z----22kH z
fs 44.1kH z 4H z----20kH z
CD/V C D fs 44.1kH z 4H z----20kH z
Signal-Noise (1kH z) >95dB
D ynam ic R ange (1kH z) >85dB
Cross talk (1kH z) >90dB
Distortion/Noise (1kH z) >80dB
M PEG M P 3 M P E G Audio L3
Audio L+R output:1.0~2.0 Vpp into 10K ohm
Connections
YpbP r C inch 3x
Video output C inch(yellow )
Audio L+R output C inch (white/red)
Digitaloutput 1 coaxial
IEC 60958 forCDDA/LPC M
IEC 61937 forM PEG 1/2,
Dolby Digital
Cabinet
Dim ensions (w X h X d) 360 X 43 X 265m m
Weight A pproximately 2.0 kg
Pow erconsum ption
Power supply 230V for00/02/03/04/05/13/69/75/93
120~230V for/78
Powerconsum ption in standby m ode < 0.8W
Powerconsum ption <10W
Specifications subjects to change withoutpriornotice.
1-2
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Safety instru c tions
1.G eneralsafety
Safety regulations require thatduring a repair:
.C onnectthe unitto the mains via an isolation transformer.
.R eplace safety com ponents indicated by the sym bol ,
only by com ponents identicalto the originalones.Any other
com ponent substitution (other than original type) may
increase risk offire orelectricalshock hazard.
Safety regulations require thataftera repair,you mustreturn
the unitin its originalcondition.Pay,in particular,attention to
the follow ing points:
.R oute the w ires/cables correctly, and fix them w ith the
m ounted cable clam ps.
.C heck the insulation of the m ains lead for external
dam age.
.C heck the electricalDC resistance betw een the mains plug
and the secondary side:
1) U nplug the m ains cord,and connect a w ire betw een
the two pins ofthe mains plug.
2) S et the m ains sw itch the “on” position (keep the
mains cord unplug).
3) M easure the resistance value betw een the m ains
plug and the front panel,controls, and chassis
bottom .
4) Repairor correct unitw hen the resistance
m easurem entis less than 1M
Ω
.
5) Verify this, before you return the unitto the
custom er/user(ref.UL-standard no.1492).
6) Switch the unit“off”, and rem ove the w ire betw een
the two pins ofthe mains plug.
2.Lasersafety
This unitem ploys a laser.Only qualified service personnel
mayrem ove the cover,orattem ptto service this device (due
to possible eye injury).
Laserdevice unit
Type :Sem iconductorlaserGaAlAs
Wavelength :650nm (DVD)
:780nm (VCD/CD)
Outputpow er :7m W (DVD)
:10m W (DVD /CD)
Beam divergence:60 degree
Note: U se of controls or adjustm ents or perform ance of
procedure other than those specified herein, mayresultin
hazardous radiation exposure. Avoid direct exposure to
beam .
Safet
y
instru c tions,Warnin
g
s,N otes
1-3
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Warnings
1.G eneral
.AllICs and manyothersem iconductors are susceptible to
electrostatic discharges (ESD).Careless handing during
repaircan reduce life drastically. Make sure that,during
repair,you are atthe sam e potentialas the m ass ofthe set
by a wristband with resistance.Keep com ponents and tools
atthis sam e potential.Available ESD protection equipm ent:
1) Com plete kitESD3 (sm alltablem at,wristband,
connection box, extension cable and earth cable) 4822
310 10671.
2) Wristband tester4822 344 13999.
.Be carefulduring m easurem ents in the live voltage section.
The primary side of the pow er supply , including the heat
sink,carries live mains voltage w hen you connectthe player
to the mains (even w hen the playeris “off”!).Itis possible to
touch copper tracks and/or com ponents in this unshielded
primary area, w hen you service the player.Service
personnel musttake precautions to prevent touching this
area or com ponents in this area. A “lighting stroke” and a
stripe-marked printing on the printed w iring board, indicate
the primary side ofthe pow ersupply.
.Neverreplace m odules, or com ponents, while the unitis
“on”.
2.Laser
.The use of optical instrum ents w ith this product,will
increase eye hazard.
.Only qualified service personnelmayrem ove the cover or
attem ptto service this device,due to possible eye injury.
.Repairhanding should take place as muchas possible with
a disc loaded inside the player.
.Text below is placed inside the unit, on the laser cover
shield:
Notes:Manufactured underlicence from Dolby Laboratories.
The double-D sym bolis tradem arks of Dolby Laboratories,
Inc.Allrights reserved.
CAUTION: VISIBLE AND INVISIBLE LASER RADIATION
WHENOPEN,AVO ID EXPOSURE TO BEAM .
1-4
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Lead-Free require m e n t forservice
INDENTIFICATION:
R egardless ofspeciallogo (notalwaysindicated)
O ne m ust treat allsets from 1.1.2005 onw ards, according next
rules.
Im portantnote:In factalso products a little older can
also be treated in this wayas long as you avoid mixing
solder-alloys (leaded/ lead-free).S o best to alw ays
use SAC 305 and the higher tem peratures belong to
this.
D ue to lead-free technology som e rules have to be respected by the
workshop during a repair:
x Use only lead-free solderalloy Philips SAC 305 with
order code 0622 149 00106. Iflead-free
solder-paste is required, please contact the
m anufacturer of your solder-equipm ent.In general
use of solder-paste w ithin w orkshops should be
avoided because paste is noteasy to store and to
handle.
x U se only adequate solder tools applicable for
lead-free solderalloy.The soldertoolmustbe able
oTo reach at least a solder-tem perature of
400°C ,
oTo stabilize the adjusted tem perature at the
solder-tip
oTo exchange solder-tips for different
applications.
x Adjustyoursoldertoolso thata tem perature around
360°C – 380°C is reached and stabilized at the
solder joint.H eating-time ofthe solder-joint should
not exceed ~ 4 sec. Avoid tem peratures above
400°C otherwise w ear-outoftips willrise drastically
and flux-fluid willbe destroyed.To avoid w ear-outof
tips sw itch offun-used equipm ent,orreduce heat.
x Mix of lead-free solder alloy / parts w ith leaded
solder alloy / parts is possible but PHILIPS
recom m ends strongly to avoid mixed
solder alloy types (leaded and lead-free).Ifone
cannotavoid,clean carefully the
solder-jointfrom old solder alloy and re-solder with
new solderalloy (SA C 305).
x U se only original spare-parts listed in the
Service-M anuals.Notlisted standard-material
(com m odities) has to be purchased at
externalcom panies.
x Specialinformation forBG A-ICs:
-alw ays use the 12nc-recognizable soldering
tem perature profile of the specific B G A (for
de-soldering alw ays use highest lead-free
tem perature profile,in case ofdoubt)
-lead free BGA-ICs will be delivered in
so-called ‘dry-packaging’ (sealed pack
including a silica gel pack) to protect the IC
againstmoisture.Afteropening,dependentof
MSL-levelseen on indicator-labelin the bag,
the BG A-IC possibly stillhas to be baked dry.
This willbe com m unicated via AYS-w ebsite.
Donotre-use BGAsatall.
x Forsets produced before 1.1.2005,containing
leaded soldering-tin and com ponents, all
needed spare-parts w ill be available till the
end of the service-period. For repairof such
sets nothing changes.
x Onourw ebsite:
www.atyourservice.ce.Philips.com
You find more information to:
BGA-de-/soldering (+ baking instructions)
H eating-profiles ofBG As and otherICsused
in Philips-sets
You w ill find this and m ore technical
information w ithin the “m agazine”,chapter
“workshop new s”.
Foradditionalquestions please contactyourlocal
repair-helpdesk.
Warnings,N otes
1-5
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M echanicaland Dism antling Instru c tions
Dism antling Instru c tion
The follow ing guidelines show how to dism antle the player.
Step1:Rem ove 5 screw s around the Top Cover.And rem ove
it(Figure 1)
Step2:Ifitis necessary to dism antle LoaderorFrontP anel,
Itshould be rem ove the frontdoorassem bly first.(Figure 2)
If the trace can’topen in normalway,you can m ake itby
pushing the guider m anually using the slotbelow the bottom
chassis with a tool.(Figure 3)
Note:Makesure to operate gently otherwise the guiderwould
be dam aged.
2-1
Figure 2
Figure 1
Figure 3
Push the guider untilthe
trace out.M ake sure to
operate gently to avoid
dam a
g
eha
pp
enin
g
.
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M echanicaland Dism antling Instructions
Step3:Dism antling Loader,First,disconnectthe 3 connectors
aiming in the figure, and then rem ove the 2 screw s at both
sides ofthe loader,(Figure 4)
Step4:D ism antling FrontPanel:disconnectthe 2 connectors
aiming in the figure then Release the snaps on the both sides
ofFrontPaneland gently pullthe P aneloutfrom the set.
Figure4
Figure 5Figure 6
Snap1
Snap2
CON 1
CON 2
CON 3
CON 4
CON 5
2-2
(Figure5& 6)
GND cable
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M echanicaland Dism antling Instructions
Step6: Dism antling M ain B oard, first disconnect the
connector,and then rem ove the relative screw s,(Figure 7)
Step7:Rem ove the 3 screw s on pow er board to dism antle
the pow erboard.(Figure8)
Figure 8
CON 6
2-3
Figure 7
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M echanicaland Dism antling Instructions
ATTENTION OFREPAIRING
M ake sure adding silicon glue to fix the capacitorC4after re p a iring,(Avoidthe hazard ofC4touching the Top
Cover.)
Figure 9
A
dd Silicon glue orH eatglue to fi
x
C4to keep this status
2-4
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Software upgrade
A. Preparation to upgrade software
1) Start the CD Burning software and create a new CD
project (Data Disc) with the following setting:
Label: DVP3XXX
File System: DVP3000K_13.BIN (for DVP3000K/13/75)
DVP3000K_69.BIN (for DVP3000K/69)
DVP3000K_93.BIN (for DVP3000K/93)
DVP3005_00.BIN (for DVP3005/00/05)
DVP3005_02.BIN (for DVP3005/02)
DVP3005_04.BIN (for DVP3005/04)
DVP3005_78.BIN (for DVP3005/78)
DVP3005K_78.BIN(.for DVP3005k/78)
DVP3005K_93.BIN(.for DVP3005k/93)
DVP3010_00.BIN (for DVP3010/00/05)
DVP3010_02.BIN (for DVP3010/02/04)
DVP3005K_69.BIN (for DVP3005K/03/13/69/75)
Label: _____ (No need the label name)
File System: DVP3000_51.BIN (for DVP3000/51)
DVP3005_69.BIN (for DVP3005/69)
DVP3500_37.BIN (for DVP3500/37)
DVP3005_94.BIN (for DVP3005/94)
DVP3007_94.BIN (for DVP3007/69/94)
Note: It is required capital letter for the Label name &
the File System name.
2) Burn the data onto a blank CDR
B. Procedure for software upgrade:
1) Power up the set and insert the prepared Upgrade
CDR.
2) The set will starts reading disc & response with the
following display TV screen:
Upgrade File DETECTED
Upgrade?
Press Play TO START
3) Press <OK> button to confirm, then screen will display :
Files coping…
UPGRADING…
3) The upgraded disc will automatically out when files
coping complete, then take out the disc.
4) About 1 minute later, the trace will automatically close
when upgrading complete.
C. Read out the software versions to confirm upgrading
1) Power up the set and press <system menu> button on
the remote control.
2) Press <1><3><7><9> button.
The software version and other information are display
on the TV screen as follows:
Version XX.XX.XX.XX (Main version)
SUB-VER XX.XX.XX.XX ( software version of
application software)
8032 XX.XX.XX.XX
Servo XX.XX.XX.XX (software version of Servo)
RISC XX.XX.XX.XX
DSP XX.XX.XX.XX
Region Code X
3-1
Caution: The set must not be power off during
upgrading, in that case the decoder board will
be damaged entirely.
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4-1
Spindle motordoes notm ove
Yes
Yes
No
No
No
No
Yes
C heck whether “AVCC”
(+5V)voltage is normal.
Correctconnection
C heck the A VC C pow e
r
supply
C heck/R eplace Q8
、Q9.
C heck/R eplace U3.
Have no to focus
1. C heck U342pin FOO signals
2.If there are F+, F-,T+ and T-
signals outputfrom U2.
C heck/R eplace the loader
Yes
Yes
No
Go
C heck w hether laser voltage
(2V for VCD & 2.2V for DVD)
on CollectorofQ8and Q9
C heck the FFC connection
betw een 24P and the loader.
1.Whether voltage on pin 44 of U3
varies between 0 and 3.3V (3.3V fo
r
VCD and 0V forDVD),
2.Whether peripheral com ponents
are eroded orbadly soldered.
Trouble shooting chart
Motorno move
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4-2
The pow ercan notbe on oroff
Go
Yes
Yes
No
No
The pow ercan’tbe
on oroff
Yes
Repairthe pow erboard
C heck the pow ersuppl
y
on the pow er board is
normal.
C heck/Correct
connection
W hether the connection
to K301 is broken. Correctthe connection
R eplace U3.
No
No
Yes
Yes
C heck ifthe CON2 on the
frontboard to CN6 on the
decoderboard is in good
contact.
W hetherthere is 0V and
3.3V voltage difference on
Pin 100 PCO N ofU3.
Trouble shooting chart
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4-3
Alloutputvoltages on the pow erboard is 0V ordeviated.
No
No
No
Yes
No
U1(PIN 8 -Drain waveform)
R eplace F1
R eplace C 4 ifD1, D2, D3, D4 are
normal.
C heck/replace U1.
C heck w hetherU1are eroded.
A
ll output voltages on
the pow erboard is 0V o
r
deviated
C heck w hether there is
300V on C4.
C heck w hether 100K H z
oscillating signal on
Pin6 ofU1
C heck if+5V, +3.3v, +12V,
-12V and -24V are short.
C heck w hether the com ponents in the
short-circuitvoltage are defected oreroded.
Yes
Yes
Yes
Yes
U1(PIN 3 -RC waveform)
Trouble shooting chart
C heck w hether
F1 is blow n
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4-4
Disc cannotbe read.
No
Yes
No
Yes
No
Yes
Yes
No
No
Yes
Disc cannotbe read.
C heck the loaded circuit
1.C heck voltage on pin 44 of U3 varies
betw een 0 and 3.3V:
Æ3.3V forVCD
Æ0V forDVD
2.C heck w hether peripheral com ponents
are eroded ordefect
C heck the FFC connection
betw een 24P and the loader.
C heck U3and peripheralcom ponents
Re-solderorreplace the defective parts
C heck the connection
betw een U3
Correctconnection
R eplace U3 orloader.
Yes
C heck w hether there is lase
r
voltage (2V for VC D and 2.2V fo
r
DVD)on CollectorofQ8&Q 9
C heck ifthere is R FO signal on
pin8 of CN2. (The normalRFO
signalis a clearreticulated wave)
Trouble shooting chart
C heck U 3, U6, and
peripheral com ponents are
eroded orbadly soldered.
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4-5
Only DVD disc oronly disc exceptDVD can be played
No
No
Yes
Only D V D disc, or only dis
c
exce
p
tDVD can be Pla
y
ed.
C heck the FFC
connection betw een
24pin and the loader.
C heck the loaded circuit
C heck the solder status on U 3 and
peripheralcom ponents
C heck w hether there
is voltage variance on
p
in 22 ofU3.
check ifbad solder exist on U 3 and
peripheralcom ponents
R eplace the bad spare parts
C heck w hetherpin 1 to pin38
of U 3 and peripheral
com ponents are badly
soldered,defected
C heck Q 5, Q6,Q8
whether in good
condition
Yes
Yes
Yes
Go
Correctconnection
C hange U3 orthe loader.
No
No
Yes
C heck laser voltage (2V) outpu
t
on CollectorofQ8,ifpin 22 ofU3
is atlow level.
Trouble shooting chart
No
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4-6
No display on VFD,and buttons do notwork
No
No
No
Yes
Yes
No display on V FD ,and
buttons do notwork
C heck w hether there is
correct contact betw een
C N 301 and CN6 Correctconnection
Fix pow er supply boardtop
a pow er supply for should
electric circuit
C heck the U3’s pin 62,63,64 arrive
the CN6 connectcondition
Correctconnection
R eplace U 301 orVFD
Yes
Yes
Yes
No
check-24V+12V,VCC(+5v)
voltage on the pow er and
frontboard
C heck there are VSTB,
VSD A0 and V S C K signals
on C N 303 on the frontboard.
1.C heck w hether bad solder exists on
U 301 and pins ofVFD,
2.C heck w hether the circuitconnected to
K302,K 303,K 304 and K301 is broken,
3.C heck w hether R 300, R 301 and R 302
are open-circuit.
Trouble shooting chart
CN6(PIN 4 V.SCK ) CN 6 (PIN7VSDA0)
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4-7
Distorted audio and loud noise
No
Yes
No
Yes
Yes
No
No
Distorted audio and
loud noise
R eplace L7 and L8
C heck Q 2and Q4
R eplace Q 29,Q 31 and Q 25
C heck w hether the
muting transistor L7
and L8 are normal
Yes
C heck w hether the
muting transistor Q 29,
Q 31 and Q25are normal
C hecking the U 11 leads
the feethas no to break to
open
Correct connection
R eplace U3
ifthe clock signalACLK,
A
BC K and ALR C K
out
p
utb
y
U3 are normal
C heck w hether the U 3 o
r
U 11 pow ersupply normal
No
Yes
C heck the pow ersupply voltages
+12V and -12V to the operation
am plifying Q2andQ 4 are normal.
Yes
C heck U11
R eplace U3 orU11
No
Yes
Trouble shooting chart
SA CLK waveformSBCLK waveform SSLRCK waveform
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4-8
Abnorm alcolorofvideo picture
Yes
Abnormalcolorof
video
p
icture
C heck w hether the 3.3V
and 2.5V pow er suppl
y
voltages on the decode
r
board are normal.
C heck Y1,R 56,R 56,C 39 and C 40
C heck other ofpow er supply electric
circuit
Correctthe connection
C heck w hether the
video filter network
circuitis normal.
Yes
Yes
No
No
No
C heck w hether the
27M H z out
p
utsi
g
nalis
Trouble shooting chart
change U3 orU14
、U15
Yes
No
Check if the Y1 to Y6 signals on Pin164
to Pin 173 of U3 are normal
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4-9
Rem ote reception is insensitive orfails.
No
Rem ote reception is
insensitive orfails.
C heck ifthe rem ote
controlworks
p
ro
p
erl
y
.
C heck battery
C heck R 315、C 315
U se an oscilloscope to check ifthere is
outputwaveform from the first pin IR ofthe
rem ote censor after pressing button on the
rem ote control.
U 201(PIN 3 -RC waveform)
C heck ifthere is IR
signalon pin 106 ofU3
C heck ifthe pow er suppl
y
voltage to the rem ote censo
r
is normalare normal.
Go
No
No
No
Yes
Yes
Yes
Correctconnection
Yes
C hange U3
IR w aveform
Trouble shooting chart
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4-10
No video picture,no sound.
C hange C 88,and R 80.
Novideo picture,
no sound.
C heck ifthe resetcircuitconsisting
ofC88,R80 and D1 is normal(ata
high level for tens of milliseconds,
then constantl
y
at0V ).
C heck w hether there is
27M H z si
g
nalout
p
ut.
C heck ifthere is 93M H z
signaloutputon R 89.
C heck the loaded circuit
CrystaloscillatorY1 and
peripheralcom ponents
are defected oreroded.
C heck w hethershort-circuit
orbad solderon U7,U 17
C heck ifshort-circuitand bad
solderexiston Pin Y3
No
No
No
No
No
YesYes
Yes
Yes
Yes
R econnectthe com ponentin
short-circuit
C heck U3.
Yes
No
27M waveform
SDRAM(R 82 SDCLK)waveform
Trouble shooting chart
C heck w hether allthe voltages
from the pow er board to the
decoderboard are normal.
CVBS(R 85 point)waveform
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