Philips DVP3800/55 User manual

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TABLE OF CONTENTS
Page
Version 1.2
Service Manual
PHILIPS
GB
©
All rights reserved. No part of this publication may be reproduced, stored in aretrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.
CLASS 1
LASER PRODUCT
Service
DVD Player
Copyright 2011 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
DVP3800/55/93/96/98/79
Published by WL - 1108BU AVM Printed in The Netherlands Subject to modification
. Technical Specifications…………....………………………..............1-2
. Safety Instruction, Warning & Notes….……………………....….....1-3
. Mechanical and Dismantling Instructions…………........................2
. Trouble Shooting Chart……………………………………………….4
. Wiring Diagram………………………………………..………..….….5
. Revision List..................................................................................7
. Set Mechanical Exploded view ........................................................6
3142 785 35862
. PCB Location,Version variations..............................................1-10
. Software Upgrades .............................................................3
. Electrical Diagrams and Print-layouts........................................................6

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Note
Specifications are subject to change without notice
•
DVD region code Countries
Playable media
Disc
DVD, DVD-Video, VCD, SVCD, Audio CD
DVD+R/+RW, DVD-R/-RW, DVD+R/-R DL (Dual
Layer), CD-R/-RW (Maximum number of files: 648)
File
Video: .avi, .divx, .mp4, .xvid
Audio: .mp3, .wma
Picture: .jpg, .jpeg
Video
Signal system: PAL, NTSC
Composite video output: 1 Vp-p (75 Ohm)
Component video output: 0.7 Vp-p (75 Ohm)
Audio
2-channel analog output
Audio Front L&R : 2 Vrms (47k Ohm)
Digital output: 0.5 Vp-p (75 Ohm)
Coaxial
Sampling frequency:
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Specifications For DVP3800/55
1-2
Latin America

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MP3: 8 kHz, 11 kHz, 12 kHz, 16 kHz, 22 kHz, 24 kHz, 32
kHz, 44.1 kHz, 48 kHz
WMA: 44.1 kHz, 48 kHz
Constant bit rate:
MP3: 8 kbps - 320 kbps
WMA: 64 kbps - 192 kbps
Main unit
Dimensions (W x H x D): 360 x 42 x 209 (mm)
Net Weight: 1.44 kg
Power
Power supply rating: 110 - 240 V, 50/60 Hz
Power consumption: < 8 W
Power consumption in standby mode: < 0.3 W
Accessories supplied
Remote control and one battery
AC Power cord
User Manual
Laser specification
Type: Semiconductor laser InGaAIP (DVD), AIGaAs (CD)
Wave length: 658 nm (DVD), 790 nm (CD)
Output Power: 7.0 mW (DVD), 10.0 mW (VCD/CD)
Beam divergence: 60 degrees
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
~
~
1-3
•Power Plug Adapter

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Note
Specifications are subject to change without
•
notice
DVD region code Countries
Playable media
• Disc
DVD, DVD-Video, VCD, SVCD, Audio CD•
DVD+R/+RW, DVD-R/-RW, DVD+R/-R DL
(Dual Layer), CD-R/-RW (Maximum number
•
of files: 648)
• File
Video: .avi, .divx, .mp4, .xvid•
Audio: .mp3, .wma•
Picture: .jpg, .jpeg•
Video
Signal system: PAL, NTSC•
Composite video output: 1 Vp-p (75 ohm)•
Audio
2-channel analog output•
Audio Front L&R : 2 Vrms (47k Ohm)•
Digital output: 0.5 Vp-p (75 ohm)•
Coaxial•
Sampling frequency:•
MP3: 8 kHz, 11 kHz, 12 kHz, 16 kHz,
22 kHz, 24 kHz, 32 kHz, 44.1 kHz, 48 kHz
•
WMA: 44.1 kHz, 48 kHz•
Constant bit rate:•
MP3: 8 kbps - 320 kbps•
WMA: 64 kbps - 192 kbps•
Main unit
Dimensions (W x H x D): 360 x 42 x 209 (mm)•
Net Weight: 1.31 kg•
Power
Power supply rating: 110–240 V~, 50/60 Hz•
Power consumption: < 8 W•
Power consumption in standby mode: < 0.3 W•
Accessories supplied
Remote control and one battery•
Specifications For DVP3800/93
China
•
Laser specification
Type: Semiconductor laser InGaAIP (DVD),
AIGaAs (CD)
•
Wave length: 658 nm (DVD), 790 nm (CD)•
Output Power:
7.0 mW (DVD), 10.0 mW (VCD/CD)
•
Beam divergence: 60 degrees•
SG
Q
1-4

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Note
SpecLÀcations are subject to change without
•
notice
DVD region code Countries
Asia PaciÀc, Taiwan, Korea
Playable media
•Disc
DVD, DVD-Video, VCD, SVCD, Audio CD•
DVD+R /+RW, DVD-R/-RW, DVD+R /-R DL
(Dual Layer), CD-R/-RW (Maximum number
•
of Àles: 648)
•File
Video:.avi,.divx,.mp4,.xvid•
Audio: .mp3, .wma•
Picture: .jpg, .jpeg•
Video
Signalsystem:PAL,NTSC•
Composite video output: 1 Vp-p (75 ohm)•
Componentvideooutput:0.7Vp-p(75ohm)•
Audio
2-channel analog output•
Audio Front L&R : 2 Vrms (47k Ohm)•
Digitaloutput:0.5Vp-p(75ohm)•
Coaxial•
Sampling frequency:•
MP3: 8 kHz, 11 kHz, 12 kHz, 16 kHz, 22 kHz,
24 kHz, 32 kHz, 44.1 kHz, 48 kHz
•
WMA: 44.1 kHz, 48 kHz•
Constant bit rate:•
MP3: 8 kbps - 320 kbps•
WMA: 64 kbps - 192 kbps•
Main unit
Dimensions (W x H x D): 360 x 42 x 209 (mm)•
Net Weight: 1.31 kg•
Power
Powersupplyrating:110–240V~,50/60Hz•
Power consumption: < 8 W•
Power consumption in standby mode: < 0.3 W•
Accessories supplied
Remotecontrolandonebattery•
User Manual•
/DVHUVSHFLÀFDWLRQ
Type: Semiconductor laser InGaAIP
(DVD), AIGaAs (CD)
•
Wavelength:658nm(DVD),790nm(CD)•
Output Power: 7.0 mW (DVD),
10.0 mW (VCD/CD)
•
Beam divergence: 60 degrees•
1-5
For DVP3800/96
Specifications

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Note
Specifications are subject to change without notice
•
DVD region code Countries
Asia Pacific, Taiwan, Korea
Playable media
Disc
DVD, DVD-Video, VCD, SVCD, Audio CD
DVD+R/+RW, DVD-R/-RW, DVD+R/-R DL (Dual
Layer), CD-R/-RW (Maximum number of files: 648)
File
Video: .avi, .divx, .mp4, .xvid
Audio: .mp3, .wma
Picture: .jpg, .jpeg
Video
Signal system: PAL, NTSC
Composite video output: 1 Vp-p (75 Ohm)
Component video output: 0.7 Vp-p (75 Ohm)
Audio
2-channel analog output
Audio Front L&R : 2 Vrms (47k Ohm)
Digital output: 0.5 Vp-p (75 Ohm)
Coaxial
Sampling frequency:
•
•
•
•
•
•
•
•
•
Specifications For DVP3800/98
MP3: 8 kHz, 11 kHz, 12 kHz, 16 kHz, 22 kHz, 24 kHz, 32
kHz, 44.1 kHz, 48 kHz
WMA: 44.1 kHz, 48 kHz
Constant bit rate:
MP3: 8 kbps - 320 kbps
WMA: 64 kbps - 192 kbps
•
Main unit
Dimensions (W x H x D): 360 x 42 x 209 (mm)
Net Weight: 1.44 kg
Power
Power supply rating: 110 - 240 V, 50/60 Hz
Power consumption: < 8 W
Power consumption in standby mode: < 0.3 W
Accessories supplied
Remotecontrolandonebattery
AC Power cord
User Manual
/DVHUVSHFLÀFDWLRQ
Type: Semiconductor laser InGaAIP (DVD), AIGaAs (CD)
Wave length: 658 nm (DVD), 790 nm (CD)
OutputPower:7.0mW(DVD),10.0mW(VCD/CD)
Beam divergence: 60 degrees
•
•
•
•
•
•
•
•
•
•
•
•
1-6

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Specifications
Note
SpecLÀcationsaresubjecttochangewithoutnotice.
•
DVD region code Countries
Australia, New Zealand
Playable media
•Disc
DVD, DVD-Video, VCD, SVCD, Audio CD•
DVD+R /+RW, DVD-R /-RW, DVD+R/-R DL (Dual Layer),
•
CD-R/-RW (Maximum number of ÀOes: 648)
•File
Video: .avi, .divx, .mp4, .xvid•
Audio: .mp3, .wma•
Picture: .jpg, .jpeg•
•USB storage device
Compatibility: Hi-Speed USB (2.0)•
Class support: MSC (Mass Storage Class)•
Filesystem:FAT16,FAT32•
Maximum number of albums/folders: 300•
Maximum number of tracks/titles: 648•
Video
Signalsystem:PAL,NTSC•
Composite video output: 1 Vp-p (75 Ohm)•
Component video output: 0.7 Vp-p (75 Ohm)•
Audio
2-channel analog output•
Audio Front L&R : 2 Vrms (47k Ohm)•
Digital output: 0.5 Vp-p (75 Ohm)•
Coaxial•
Sampling frequency:•
•
WMA: 44.1 kHz, 48 kHz•
24kHz, 32 kHz,44.1kHz,48kHz
MP3: 8 kHz,11kHz,12kHz,16kHz,22kHz,
Constant bit rate:•
MP3: 8 kbps - 320 kbps•
WMA: 64 kbps - 192 kbps•
Main unit
Dimensions (W x H x D): 360 x 42 x 209 (mm)•
Net Weight: 1.34 kg•
Power
Powersupplyrating:230-240V~,50Hz•
Power consumption: < 8 W•
Power consumption in standby mode: < 0.3 W•
Accessories supplied
Remote control and one battery•
Audio/Video cables•
User Manual•
/DVHUVSHFLÀFDWLRQ
Type: Semiconductor laser InGaAIP (DVD), AIGaAs (CD)
•
Wave length: 658 nm (DVD), 790 nm (CD)•
OutputPower:7.0mW(DVD),10.0mW(VCD/CD)
•
Beam divergence: 60 degrees•
1-7
for DVP3800/79

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Safety instruction
1. General safety
Safety regulations require that during a repair:
. Connect the unit to the mains via an isolation transformer.
. Replace safety components indicated by the symbol ,
only by components identical to the original ones. Any
other component substitution (other than original type)
may increase risk of fire or electrical shock hazard.
Safety regulations require that after a repair, you must
return the unit in its original condition. Pay, in particular,
attention to the following points:
. Route the wires/cables correctly, and fix them with the
mounted cable clamps.
. Check the insulation of the mains lead for external
damage.
. Check the electrical DC resistance between the mains
plug and the secondary side:
1) Unplug the mains cord, and connect a wire between
the two pins of the mains plug.
2) Set the mains switch the “on” position (keep the
mains cord unplug).
3) Measure the resistance value between the mains
plug and the front panel, controls, and chassis
bottom.
4) Repair or correct unit when the resistance
measurement is less than 1M
¡
.
5) Verify this, before you return the unit to the
customer/user (ref. UL-standard no. 1492).
6) Switch the unit “off”, and remove the wire between
the two pins of the mains plug.
2.Laser safety
This unit employs a laser. Only qualified service personnel
may remove the cover, or attempt to service this device
(due to possible eye injury).
Laser device unit
Type :SemiconductorlaserGaAlAs
Wavelength : 650nm (DVD)
: 780nm (VCD/CD)
Output power : 7mW (DVD)
:10mW(DVD/CD)
Beam divergence: 60 degree
Note: Use of controls or adjustments or performance of
procedure other than those specified herein, may result in
hazardous radiation exposure. Avoid direct exposure to
beam.
Safet
y
instruction, Warnin
g
& Notes
1-8

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Warning
1.General
. All ICs and many other semiconductors are susceptible to
electrostatic discharges (ESD). Careless handing during
repair can reduce life drastically. Make sure that, during
repair, you are at the same potential as the mass of the
set by a wristband with resistance. Keep components and
tools at this same potential. Available ESD protection
equipment:
1) Complete kit ESD3 (small tablemat, wristband,
connection box, extension cable and earth cable)
4822 310 10671.
2) Wristband tester 4822 344 13999.
. Be careful during measurements in the live voltage
section. The primary side of the power supply , including
the heat sink, carries live mains voltage when you
connect the player to the mains (even when the player is
“off”!). It is possible to touch copper tracks and/or
components in this unshielded primary area, when you
service the player. Service personnel must take
precautions to prevent touching this area or components
in this area. A “lighting stroke” and a stripe-marked
printing on the printed wiring board, indicate the primary
side of the power supply.
. Never replace modules, or components, while the unit is
“on”.
2. Laser
. The use of optical instruments with this product, will
increase eye hazard.
. Only qualified service personnel may remove the cover
or attempt to service this device, due to possible eye
injury.
. Repair handing should take place as much as possible
with a disc loaded inside the player.
. Text below is placed inside the unit, on the laser cover
shield:
Notes: Manufactured under licence from Dolby
Laboratories. The double-D symbol is trademarks of Dolby
Laboratories, Inc. All rights reserved.
CAUTION: VISIBLE AND INVISIBLE LASER
RADIATION WHEN OPEN, AVOID EXPOSURE
TO BEAM.
1-9

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SolderJoint
1-10

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Lead-Free requirement for service
INDENTIFICATION:
Regardless of special logo (not always indicated)
One must treat all sets from 1.1.2005 onwards, according
next rules.
Important note: In fact also products a little older can also
be treated in this way as long as you avoid mixing
solder-alloys (leaded/ lead-free). So best to always use
SAC305 and the higher temperatures belong to this.
Due to lead-free technology some rules have to be
respected by the workshop during a repair:
xUse only lead-free solder alloy Philips SAC305 with
order code 0622 149 00106. If lead-free solder-paste is
required, please contact the manufacturer of your
solder-equipment. In general use of solder-paste within
workshops should be avoided because paste is not easy
to store and to handle.
xUse only adequate solder tools applicable for lead-free
solder alloy. The solder tool must be able
oTo reach at least a solder-temperature of 400°C,
oTo stabilize the adjusted temperature at the
solder-tip
oTo exchange solder-tips for different applications.
xAdjust your solder tool so that a temperature around
360°C – 380°C is reached and stabilized at the solder
joint. Heating-time of the solder-joint should not exceed
~ 4 sec. Avoid temperatures above 400°C otherwise
wear-out of tips will rise drastically and flux-fluid will be
destroyed. To avoid wear-out of tips switch off un-used
equipment, or reduce heat.
xMix of lead-free solder alloy / parts with leaded solder
alloy / parts is possible but PHILIPS recommends
strongly to avoid mixed
solder alloy types (leaded and lead-free). If one cannot
avoid, clean carefully the
solder-joint from old solder alloy and re-solder with new
solder alloy (SAC305).
xUse only original spare-parts listed in the
Service-Manuals. Not listed standard-material
(commodities) has to be purchased at external
companies.
xSpecial information for BGA-ICs:
- always use the 12nc-recognizable soldering
temperature profile of the specific BGA (for
de-soldering always use highest lead-free
temperature profile, in case of doubt)
- lead free BGA-ICs will be delivered in so-called
‘dry-packaging’ (sealed pack including a silica gel
pack) to protect the IC against moisture. After
opening, dependent of MSL-level seen on
indicator-label in the bag, the BGA-IC possibly
still has to be baked dry. This will be
communicated via AYS-website.
Do not re-use BGAs at all.
xFor sets produced before 1.1.2005, containing
leaded soldering-tin and components, all needed
spare-parts will be available till the end of the
service-period. For repair of such sets nothing
changes.
xOn our website:
www.atyourservice.ce.Philips.com
You find more information to:
BGA-de-/soldering (+ baking instructions)
Heating-profiles of BGAs and other ICs used in
Philips-sets
You will find this and more technical information
within the “magazine”, chapter “workshop news”.
For additional questions please contact your local
repair-helpdesk.
Notes
1-11

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LOCATION OF PCB BOARDS：
VERSION VARIATIONS
DVP3800
Type/Versions
Board in used /55 /93 /96
Main Board C/M C/M C/M
Front Control Board C/M C/M C/M
Power Board C/M C/M C/M
USB Board M M M
*C:Component Level Repair
*M:Module Level Repair
*X:Used
1-12
C/M
C/M
C/M
M
C/M
C/M
C/M
M
/98 /79
LOADER
POWER BOARD
MAIN BOARD
USB BOARD
FRONT CONTROL
BOARD

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Mechanical and Dismantling Instructions
Dismantling Instruction
The following guidelines show how to dismantle the player.
Step1: Remove 5 screws around the Top Cover, and then remove the Top Cover (Figure 1).
Figure 1
Step2: If it is necessary to dismantle Loader or Front Panel, the Front door should be removed first. (Figure 2)
Note: Make sure to operate gently otherwise the guider would be damaged.
Figure 2
2-1
Please kindly note that dismantle the front door
assembly carefully to avoid damage tray and the front door.
Detailed information please refer to the model set.
The sample is DVP3800/93.

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Mechanical and Dismantling Instructions
Dismantling Instruction
Step3: If the tray can’t open in normal way, you can make it through the instruction as below (Figure 3).
Note: Make sure to operate gently otherwise the guider would be damaged.
Figure 3
Step4: Dismantling Front Panel, disconnect the connectors (XP7, XP82), need release 4 snaps of Front Panel & 2 snaps
of bottom cabinet , then gently pull the Panel out from the set. (Figure 4 - Figure 6)
Figure 4
2-2
Detailed information please refer to the model set.
XP2
XP4
XP3
XP7
XP82
XP1

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2-3
Mechanical and Dismantling Instructions
Dismantling Instruction
Figure 5
Figure 6
Detailed information please refer to the model set.
Step6: Dismantling Main Board, first disconnect the connector (XP1), and then remove 3screws. (Figure 6)
Step7: Remove the 2screws on Power Board to dismantle the Power Board. (Figure 6)
Step5: Dismantling Loader, disconnect the 3 connectors (XP2, XP3, XP4) aiming in the below figure, and remove 1 screw that
connects the loader and the bottom cabinet. (Figure 5)

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Software upgrade
Preparation to upgrade software
1) Start the CD Burning software and create a new CD
project (Data Disc) with the following setting: B. Read out the software versions to confirm upgrading
Label: DVP3XXX (No need the label name)
File Name: DVPXXXX_XX.BIN 1) Power on the set and press <Setup> button on the
Power on the set and open the tray, then press <option> remote control.
to check the File Name. 2) Press <Next><Next><Prev><Prev> button.
The software version and other information are display
Note: It is required capital letter for the File System on the TV screen as follows:
name. Version XX.XX.XX.XX (Main version)
2) Burn the data onto a blank CDR SUB-VER XX.XX.XX.XX (software version of
application software)
A. Procedure for software upgrade: 8032 XX.XX.XX.XX
1) Power on the set and insert the prepared Upgrade Servo XX.XX.XX.XX (software version of servo)
CDR. RIS XX.XX.XX.XX
2) The set will starts reading disc & response with the DSP XX.XX.XX.XX
following display TV screen: Region Code X
Upgrade File DETECTED
Upgrade?
Press Play TO START.
3) Press <OK> button to confirm, then screen will display :
Files coping… Caution: The set must not be power off during
UPGRADING… upgrading, Otherwise the Main board will be
4) The upgraded tray will automatically open when files damaged entirely.
coping complete, then take out the disc.
5) About 1 minute later, the trace will automatically close
when upgrading complete.
3-1

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4-1
Spindle motor does not move
Yes
Yes
No
No
No
No
Yes
Check whether “M5V”
(+5V) voltage is normal.
Correct connection
Check the M5V power supply
Check/Replace Q103,Q104.
Check/ Replace U1.
Check opu focus
1. Check U1 18pin FOCUS_PWM
signals
2. If there are F+, F-, T+ and T-
signals output from U10.
Check/Replace the loader
Yes
Yes
No
Go
Check whether laser voltage
(1.9V for CD & 2.4V for DVD)
on L101(R35) and L102(R32)
Check the FFC connection
between 24P and the loader.
1.Whether voltage on pin14/pin15 of U1
varies between 2.4V and 3.3V
(PIN14=2.4V and PIN15=3.3V for CD;
PIN14=3.3V and PIN15=2.4V for DVD),
2.Whether peripheral components are
eroded or badly soldered.
Trouble shooting chart
Motor no move
FOCUS_PWN waveform

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4-2
The power can not be on or off
Go
Yes
Yes
No
No
The power can’t be
on or off
Yes
Repair the power board
Check the power supply
on the power board is
normal.
Check/Correct
connection
Whether the connection
to K303 is broken. Correct the connection
Replace U1.
No
No
Yes
Yes
Check if the XS301 on the
front board to XP82 on the
decoder board is in good
contact.
Whether there is 0V and
3.3V voltage difference on
Pin 95 PCON of U1.
Trouble shooting chart

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4-3
All output voltages on the power board is 0V or deviated.
No
No
No
Yes
No
U1(PIN 4 - Drain waveform)
Replace F501
Replace C501&C502 if D501, D502,
D503, D504 are normal.
Check/ replace U1.
Check whether U1 are eroded.
All output voltages on
the power board is 0V or
deviated
Check whether there is
300V on C501 or C502.
Check whether 100KHz
oscillating signal on
Pin4 of U1
Check if +5V and +12V are
short.
Check whether the components in the
short-circuit voltage are defected or eroded.
Yes
Yes
Yes
Yes
Trouble shooting chart
Check whether
F501 is blown

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4-4
Disc cannot be read.
No
Yes
No
Yes
No
Yes
Yes
No
No
Yes
Disc cannot be read.
Check the loaded circuit
1. Whether voltage on pin14/pin15 of U1
varies between 2.4V and 3.3V (PIN14=2.4V
and PIN15=3.3V for CD;PIN14=3.3V and
PIN15=2.4V for DVD),
2.Check whether peripheral components are
eroded or defect
Check the FFC connection
between 24P and the loader.
Check U1 and peripheral components
Re-solder or replace the defective parts
Check the connection
between U1
Correct connection
Replace U1 or loader.
Yes
Check whether there is laser voltage
(1.9V for CD and 2.4V for DVD) on
L101(R35) and L102(R32)
Check if there is RFO signal on
pin17 of XP2. (The normal RFO
signal is a clear reticulated wave)
Trouble shooting chart
Check U1, U10, and
peripheral components are
eroded or badly soldered.