Philips GC3802/20 User manual

Published by Philips Consumer Lifestyle Printed in the Netherlands © Copyright reserved Subject to modification
ServiceManual
Philips Consumer Lifestyle
Azur Performer
GC3802/20
14/05
Product information
Fast & powerful crease removal
•Soleplate: SteamGlide
•Continuous steam output:  g/min
•Steam boost:  g
•Vertical steam
•Spray
•Power:  W
Easy to use
•Water tank capacity:  ml
•Filling and emptying water: Sideways opening door
•Drip stop
•Soft grip
•Cord storage: Cord clip
•Power cord length:  m
•Reaching tricky areas: Triple precision tip
•Fast and easy filling
Sustainability
•ECO setting:  energy reduction
Calc management
•Calc clean solution: Double active calc clean
Safety Information
•This product meets the requirements regarding
interference suppression on radio and TV.
•After the product has been repaired, it should function
properly and has to meet the safety requirements and
legal regulations as officially laid down at this moment.
Water Advice
•Azur Performer is designed to be used for tap water.
The double active calc clean system can ease the calc
cleaning process. Regular cleaning of your iron will result
in longlasting steam performance. For better ironing
results we recommend to use demineralized water. This
ensures a consistent steam flow from your iron.
Technical information
•Voltage :    V
•Frequency :    Hz
•Power :  W

GC3802/20
2-5
Disassembly advice
BACKPLATE SCREW COVER STICKER 2
BACKPLATE 3, SWIVEL 5
POWER CORD 4
LAMP ASSY 6
Remove BACKPLATE COVER STICKER 2
Remove Screws A1, A2, A3
Remove BACKPLATE 3 & SWIVEL 5
Remove Screw B1, B2
Remove CORD CLAMP
Remove POWER CORD 4
Remove LAMP ASSY 6
FILLING DOOR 7
INLAY 9
SPRAY KNOB 12
TRIGGER & TRIGGER HOLDER 15
Remove BACKPLATE COVER STICKER 2
Remove Screws A1, A2, A3
Remove BACKPLATE 3 & SWIVEL 5
Remove Screw B1, B2
Remove CORD CLAMP
Remove POWER CORD 4
Remove LAMP ASSY 6
Remove FILLING DOOR 7
Remove Screw C1
Remove INLAY 9
Remove SPRAY KNOB 12
Remove Screw D1, D2, D3
Remove TRIGGER & TRIGGER HOLDER 15
HOUSING 13
CAM LEVER 17
T-DIAL INDICATOR 19
WATER TANK ASSY 20
COVER 22
SOLEPLATE ASSY 26
Remove BACKPLATE COVER STICKER 2
Remove Screws A1, A2, A3
Remove BACKPLATE 3 & SWIVEL 5
Remove Screw B1, B2
Remove CORD CLAMP
Remove POWER CORD 4
Remove LAMP ASSY 6
Remove FILLING DOOR 7
Remove Screw C1
Remove INLAY 9
Remove SPRAY KNOB 12
Remove Screw D1, D2, D3
Remove TRIGGER & TRIGGER HOLDER 15
Remove Screw E1, E2
Remove HOUSING 13
Remove CAM LEVER 17
Remove Screw F1
Remove T-DIAL INDICATOR 19
Remove Screws G1, G2
Remove WATER TANK ASSY 20
Remove Screws H1, H2, H3
Remove COVER 22
Remove SOLEPLATE ASSY 26

3-5
LIVE
LIVE
VEE VCC
VEE
VCC
VCC VCC
VCC
VCC
1
9001
BROWN
LIVE
NEUTRAL
EARTH
RLY_Ctrl
RLY_Ctrl
MCLR
ICSPDAT
ICSPCLK
1
9002
BLUE
1
9003
RED
3002
1M 0.5W (MF)
3001
220R 1W (WW)
3003
270R 0.5W (MF)
3007
220R 0.1W
3013
100k 0.1W
3012
22k 0.1W
8003
47V 1W
8001
1N4007
3004
10k
0.1W
2.7k
0.1W
3008
100k
0.1W
3009
100k
0.1W 3011
100k 0.1W
3005
3006
47k 0.1W
R1
NEON
HEATING ELEMENT
THERMOSTAT
THERMAL FUSE
8004
5V1
0.5W
8002
1N4007
8006
BAS316
7002
BC856
4001
Relay 24VDC 0.2W
7001
BC846B
2002
47µF
63V
2003
330µF
6.3V
2001
220nF X2 275V
VDD
1001
PIC12F508
GP5
GP4
GP3
1
2
3
4
8
7
6
5
VSS
GP0
GP1
GP2
2004
100nF 50V
3010
47k 0.1W
2005
100nF 50V
2006
470nF
16V
8005
ASO LED
2
1
4002
Motion
sensor
Part lists & Electrical diagram
Pos Service code Description
N/A Scoop
Backplate Screw Cover Sticker
Backplate Normal Assy
Power Cord
Swivel
N/A
Lamp Assy
Filling Door
Tank Seal
Inlay
Steam Slider
Spray Knob
Housing Printed
SOS Trigger Assy
N/A Calc Clean Button
Cam Lever
Cam Lever Spring
Water Tank Assy
Steam Shaft
Cover Inscribed
Thermostat Bush
Dosing Seal Assy
SOS Seal
N/A
N/A
S/P Mtd Assy
Chamber
Ryton Ring
Soleplate Gasket
Water Pump (Spray and SOS pump)
4239 021 91311
4239 021 90621
4239 021 90871

Exploded view
4-5
A1
C1 D1
D2
D3
E1
E2
B1
F1
G1
H1
H2 G2
B2
A2
A3
H3
23
10
11 3
12
29 17
8
20
19
21
27
24
25
7
6
9
16
22
18
15
13
14
5
4
2

5-5
•Due to the high wattage of the iron, only the specied cord set must be used.
•Should damage be observed on the , it must be replaced.
•Continued usage is not allowed.
•If is provided without type plate information eg. Type number, voltage etc. When replacing the cover, engrave
the type number & voltage on the type plate with a sharp object.
•After the product has been repaired, it should function properly and has to meet the safety requirements & legal regulation
as laid down & ocially established at this moment.
•The following tests are common checks that are conducted on a repaired product before it is returned to the consumer.
Check the soleplate temperature is within IEC requirement.
Soleplate temperature ( °C)
Materials, for example
Test-
point
= =
Minimum Maximum
Check that leakage current is within IEC requirement.
Measure leakage current between LIVE/NEUTRAL & EARTH.
Check that there is no water leakage from any part of product during operation.
Check that the functionality of the product (product dependent) eg. Steaming, steam trigger, variable steam, SOS, PCBA
etc is working properly.
When replacing fuse, to also service the water tubes which is probably choked with calc.
All failed PCBAs including to be packed with ESD bags for shipment.
ned screws in terms of length and material used.
Repair Instruction
Check that there are no loose parts eg. Extra screws in the product can cause short-circuit or product malfunctions
160 230