Philips GC6405 User manual

ServiceManual
Philips Consumer Lifestyle
Published by Philips Consumer Lifestyle Printed in the Netherlands © Copyright reserved Subject to modification
Limited Autonomy System Iron
GC6405
10/02
PRODUCT INFORMATION
Iron
- Coated soleplate
- Steam rate max. 70 g/min
- Steam tip
- Steam trigger
- Iron pilot light
- Vertical steam
- Overheat safety stop (Thermal fuse)
Stand
- Inox boiler pressure max. 3.5 bar
- Boiler volume max. 800 ml
- Steam ready in 6 minutes
- Hose cord storage compartment
- Hose cord length 1.7 m
- Power cord length 1.9 m
- Power on light
- Overheat safety stop (Thermal fuse)
- Iron pad
EMF & Service Information
- This product meets the requirements regarding
interference suppression on radio & TV.
- After the product has been repaired, it should function
properly & has to meet the safety requirements as
officially laid down at this moment.
TECHNICAL INFORMATION
Voltage : 230 V
Frequency : 50 - 60 Hz
Power - Iron : 800 W
- Boiler : 1370 W
Dimension : 260 mm x 385 mm x 375 mm
Weight : 3.9 kg
Water advice
If the tap water in your area is very hard, it is advisable to mix
the tap water with an equal amount of demineralised water.
Iron pad
A heat resistant iron pad is provided for resting the iron
during operation.

GC6405
2-6
GROMMET
INLAY
BACKPLATE
MICROSWITCH
LAMP ASSY
Remove Screw A
Pull the GROMMET outwards.
Note:
Follow direction of arrow 1in Picture below.
This will disassemble INLAY-GROMMET-BACKPLATE
together.
Note:
Disassemble BACKPLATE by pressing in the direction of
arrow 2in Picture below.
Remove Screw B
Disassemble Microswitch holder
Disassemble MICROSWITCH
1
2
DISASSEMBLY ADVICE - IRON
THERMOSTAT DIAL
IRON HOUSING
IRON SUB-HOUSING
SOLEPLATE COVER
SOLEPLATE ASSY
Remove Screws C1 – C6
Remove Screws D1, D2
Disassemble IRON HOUSING
Remove Screws E1 – E4
Disassemble IRON SUB-HOUSING
Remove Screws F1 – F3
Disassemble SOLEPLATE COVER

GC6405
3-6
PARTS LIST - IRON & ELECTRICAL DIAGRAM
STAND IRON
L
Boiler
Heating
Element
Pressure
switch
Thermal fuse
T (229°C)
Power
switch
Iron
Heating
Element
T (160°C)
Thermostat
Thermostat
T (250°C)
Iron
steam
Micro
switch
Solenoid
valve
L
N
N
E
Thermal fuse
T (229°C)
Pos Service code Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
4239 022 63031
4239 022 60140
4239 022 63041
4239 022 61950
4239 022 63051
4239 022 63061
4239 022 60190
4239 022 61980
4239 022 60210
4239 022 63071
4239 022 60230
4239 022 63081
4239 022 63091
4239 022 60260
4239 022 60270
4239 022 63101
4239 022 60290
4239 022 63111
4239 022 60310
4239 022 60320
4239 022 60330
4239 022 62040
Backplate
Iron cord clamp
Inlay deco
Light ring
Inlay
Grommet
Microswitch
Switch holder
Trigger spring
Trigger
Lamp assy
Iron housing
Thermostat dial
Dial sounder
Compression spring
Iron sub-housing
Thermostat bush
Soleplate cover
Braided rubber hose
Hose clip
Ryton ring
Soleplate mounted assy - Stainless steel

GC6405
4-6
EXPLODED VIEW - IRON
12
11
8
5
3
4
16
14
15
6
1
18
7
11
19
17
21
20
22
9
13
10
B
C3
E1
E2
F1
E3 E4
D2
A
D1
C4
C5
C2
C1
F2
F3
C6

GC6405
5-6
SAFETY CAP ASSY
STAND HOUSING BASE
STAND HOUSING SIDE
HOSE-CORD STORAGE
COMPARTMENT
POWER CORD
HOSE-CORD ASSY
CONNECTION BOX
BOILER ASSY
ELECTROVALVE
IRON TRAY
ROCKER SWITCH
STAND HOUSING TOP
Remove SAFETY CAP ASSY
Note:
Empty water in boiler
Turn Stand assy upside down
Remove Screws G1 – G7
Disassemble STAND HOUSING BASE
Disassemble STAND HOUSING SIDE
Remove Screws H1 – H3
Disassemble HOSE-CORD STORAGE
COMPARTMENT
Remove Screws J1 – J3
Disassemble Cord clamp
Disassemble POWER CORD
Disassemble HOSE-CORD ASSY
Disassemble CONNECTION BOX
Disassemble BOILER ASSY
Remove Screws K1 – K6
Disassemble IRON TRAY
Remove Screws N1, N2
Disassemble ROCKER SWITCH BRACKET
Disassemble ROCKER SWITCH
DISASSEMBLY ADVICE & PARTS LIST - STAND
Pos Service code Description
30
31
32
33
34
35
36
38
39
40
45
46
47
53
54
55
56
57
4239 022 62050
4239 022 62060
4239 022 60650
4239 022 63121
4239 022 60670
4239 022 62080
4239 022 63131
4239 022 63141
4239 022 60710
4239 022 63151
4239 022 60730
4239 022 60740
4239 022 63161
4239 022 63171
4239 022 62140
4239 022 62150
4239 022 60790
4239 022 63181
Stand housing base
Rubber foot
Hose-cord storage compartment
Stand housing side
Hose-cord clamp
Stand housing top
Iron tray
Silicon for tray
Connection box
Safety cap assy
Safety valve rubber
Rocker switch bracket
Rocker switch
Boiler assy
Power cord
Hose-cord assy
Electrovalve ( Jiayin)
BMC Iron pad

GC6405
6-6
EXPLODED VIEW - STAND
N1
J3
J2
J1
H1
G1
G2 G3
G5
G4
G6
G7
H3
H2
N2
K1 K2
K3
K4 K5
K6 47
38
57
46
39
32
34
54
55
40
53
45
56
31
36
35
33
30