Philips GC7541 User manual

Published by Philips Consumer Lifestyle Printed in the Netherlands © Copyright reserved Subject to modification
ServiceManual
Philips Consumer Lifestyle
Steam Generator
GC7540
12/01
PRODUCT INFORMATION
Features
Fast & powerful crease removal
• Soleplate: SteamGlide
• Continuous steam output
• Continuous steam output: 120 g/min
• Vertical steam
• Steam pressure: Up to 5 Bar
• Variable steam settings
• Steam tip
• Power: 2400 W
• Steam boost: Up to 200 g
Easy to use
• Water tank capacity: 1000 ml
• Filling and emptying water: Extra large filling hole
• Refill any time
• Heat-up time: 2 min
• Hose storage: Hose clip
• Power cord length: 1.8 m
• Cord freedom (swivel): 180 degree cord freedom
• Hose length: 1.7 m
Sustainability
• ECO setting: 30% energy recuction
Calc management
• Suitable for tap water
• Calc clean solution: Anti-calc tablets + rinsing
Safety Information
• This product meets the requirements regarding interference
suppression on radio and TV.
• After the product has been repaired, it should function
properly and has to meet the safety requirements as
officially laid down at this moment.
TECHNICAL INFORMATION
Voltage : 220 - 240V
Frequency : 50 - 60 Hz
Power Iron : 800 W
Boiler : 1370 W
Product dimension : 42.9 x 40 x 20.6 cm
Weight of iron : 1.2 kg
Weight of iron + base : 4.5 kg
Water advice
If the tap water in your area is very hard, it is advisable to mix
the tap water with an equal amount of demineralised water.
SteamGlide Soleplate
SteamGlide soleplate is the best Philips soleplate. It has great
scratch resistancy, glides excellent and is easy to clean.
Separate Water Tank
The seperate watertank allows you to re-fill the watertank
any time, even during ironing, without waiting.
ECO Setting
Save 30% energy and 40% water consumption by selecting the
ECO-setting. The ECO-setting offers the most energy efficient
way to obtain perfect ironing results.
Anti-calc Tablets
Permanent anti-calc tablets delay the formation of scale build
up ensuring better protection for your system iron.
GC7541
240 g

GC7540
2-8
BACKPLATE 18
HOSE CORD ASSY 19
Remove Screw A
Disassemble BACKPLATE 18
Remove Screw B1, B2
Remove Clamping plate
Remove Power cord quick-connect S, E, L, N
Disassemble Steam hose
Disassemble HOSE CORD ASSY 19
Steam hose
S
Black
Hose clip(a)
Power cord
N
Blue
Clamping
plate
BlueGreen
NLE
B2 B1
Brown
Fig 1. Wiring at rear HOUSING (Part 1)
Blue
(Micro switch)
Black
(Microswitch)
White
(Lamp assy)
Blue
(Lamp assy)
NS
Fig 2. Wiring at rear HOUSING (Part 2)
INLAY 17
STEAM LOCK 13
LAMP MOUNTED ASSY 8
MICROSWITCH ASSY 11
TRIGGER 12
THERMOSTAT DIAL ASSY 15
HOUSING PRINTED 10
SOLEPLATE COVER 6
THERMOSTAT BUSH 9
RUBBER HOSE 3
SOLEPLATE ASSY 1
Remove Screw A
Disassemble BACKPLATE 18
Release Inlay rear catch
Disassemble INLAY 17
Disassemble STEAM LOCK 13
Disassemble MICROSWITCH ASSY 11
Remove Screw C
Disassemble TRIGGER 12
Disassemble THERMOSTAT DIAL 15
Fig 3.
Remove Screws D1, D2, D3
Disassemble HOUSING PRINTED 10
Remove HOSE CLIP 4
Disassemble RUBBER HOSE 3
Remove Screws E1, E2, E3
Disassemble SOLEPLATE COVER 6
DISASSEMBLY ADVICE - IRON
GC7541

GC7540
3-8
STAND IRON
L
N
Boiler Electronics
On/off switch
Steam select switch
Power LED 1x
Steam LED's 3x
Thermal
Fuse
Thermal
Fuse
Pump
Thermistor 1
L
N
L
S
N
M
Boiler
Heating
Element
Electro-
valve
Ther-
mostat
Trigger
Switch
Heating
Element
Fig 4. Electrical diagram
PARTS LIST - IRON & ELECTRICAL DIAGRAM
Pos Service code Description Remark
1
2
3
4
5
4239 021 68641
4239 015 56122
4239 015 56511
4239 010 10111
4239 015 70153
Soleplate assy 230 V
Rubber hose (SOS)
Rubber hose (dosing)
Hose clip
Ryton ring
Steamglide-SOS
6
7
8
9
10
4239 026 48151
4239 021 31782
4239 021 36861
4239 026 13222
4239 021 68681
Soleplate cover
Steam deviator assy
Lamp mounted assy
Thermostat bush
Housing
Blue
Printed, Dark blue
11
12
13
14
15
4239 021 31793
4239 026 48171
4239 026 48181
4239 010 09293
4239 021 68691
Microswitch assy
Trigger
Steam lock
Trigger spring
Thermostat dial assy
Blue
Blue
Dark blue
16
17
18
19
4239 026 48201
4239 026 48211
4239 026 48221
4239 021 68711
SOS knob
Inlay SOS
Backplate
Hose cord mounted assy
Blue
Dark blue
Dark blue
GC7541
4239 021 77061
4239 021 79091

GC7540
4-8
A
S
NLE
B1
B2
D3
E2
D2
C
D1
E1
E3
13
14
4
17
18
16
11
10
6
7
2
9
1
3
8
19
12
15
5
EXPLODED VIEW - IRON
GC7541

GC7540
5-8
TRAY RUBBER CAP 30
TRAY ASSY 33
DOOR ASSY
Remove TRAY RUBBER CAP 30 (3x)
Remove Screw F1, F2, F3
Disassemble TRAY ASSY 33
Remove Screw G
Disassemble DOOR ASSY
FRONT PANEL PRINTED 37
POWER BOARD 43
CONTROL BOARD
Remove TRAY RUBBER CAP 30 (3x)
Remove Screw F1, F2, F3
Disassemble TRAY ASSY 33
Remove Screw H1, H2
Disassemble FRONT PANEL 37
Remove Screw J1, J2
Disassemble PCB BRACKET
Disassemble CONTROL BOARD
Disassemble POWER BOARD 43
WATER TANK ASSY 34
HOSE CORD CAP 36
BOILER ASSY 38
BRAIDED RUBBER HOSE -
BOILER
PUMP ASSY 45
INLET TUBE - PUMP
DE-AIR TUBE
RINSE RUBBER COUPLING 50
RINSE BUSH
RINSE CAP ASSY 52
Remove TRAY RUBBER CAP 30 (3x)
Remove Screw F1, F2, F3
Disassemble TRAY ASSY 33
Remove Screw H1, H2
Disassemble FRONT PANEL 37
Disassemble HOSE CORD CAP 36
Disassemble RINSE CAP ASSY 52
Disassemble RINSE BUSH
Disassemble RINSE RUBBER COUPLING 50
Remove Screws K1, K2, K3, K4
Disconnect INLET TUBE - PUMP
Disconnect DE-AIR TUBE
Disassemble WATER TANK ASSY 34
Disassemble BRAIDED RUBBER HOSE - BOILER
Disassemble PUMP ASSY 45
Remove Torx screws L1, L2, L3
Disassemble TOP SPACER
Disassemble BOILER ASSY 38
DISASSEMBLY ADVICE - STAND
PARTS LIST - STAND
Note: For Pos 45, please replace both components together when either one is faulty.
The 2 components come as a service kit.
Pos Service code Description Remark
30
33
34
36
37
4239 015 59601
4239 021 68791
4239 021 68831
4239 026 48341
4239 021 68761
Tray rubber cap
Tray assy
Water tank assy
Hose cord knob
Front panel
Dark blue
White
Dark blue
Dark blue
Printed
38
40
42
4239 021 39541
4239 017 09892
4239 010 10261
Boiler assy
Electrovalve
Inox clamp
High End
Pos Service code Description Remark
43
45
50
52
4239 021 68611
4239 022 66221
4239 015 56761
4239 021 68731
Power board
Control board-
Pump assy kit
Rinse rubber coupling
Rinse cap assy Dark blue
55
56
65
2422 070 98366
4239 021 68721
4239 026 42081
Cord set
Stand bottom assy
De-air valve
EU
White
High End
GC7541
4239 021 78991
4239 021 79011

GC7540
6-8
F1
K1
K2
K4
K3
F2
G
F3
40
56
38
42
36
52
50
65
L2 L3
L1
30
34
Clamping
plate
33
H1
H2
37
J1 J2
45
55
Cord clamp
43
EXPLODED VIEW - STAND
GC7541

GC7540
7-8
• Due to the high wattage of the iron, only the specified cord set must be used.
• Should damage be observed on the HOSE-CORD ASSY or CORDSET 55, they must be replaced.
Continued usage is not allowed.
• When replacing the MICROSWITCH ASSY 9, please dress the 2 attached wires such that they are free of tension.
Pulling force on the wires may affect the steam triggering.
• To avoid damage to the sealing & components of the BOILER ASSY 38, NEVER clean the boiler assy with vinegar,
descaling agent or other corrosive chemicals.
• When replacing ELECTROVALVE 40 or PUMP ASSY 45, please be reminded to apply loctite at the joints for good
sealing.
• After the product has been repaired, it should function properly and has to meet the safety requirements & legal regulations
as laid down & officially established at this moment.
• The following tests are common checks that are conducted on a repaired product before it is returned to the consumer.
1. Soleplate temperature
Check that soleplate temperature is within IEC requirement.
Measure the temperature of the soleplate after the iron has reached steady state i.e connected to the mains for at least
15minutes. The table below shows the temperature requirement.
Marking
Soleplate temperature (Deg C)
Material, for example
Test-
point
==
Minimum Maximum Nominal + Tolerance
•(1 dot) 70 120 95 25 Acetate, elastane, polyamide, polyproylene
•• (2 dots) 100 160 130 30 Cupro, polyester, silk, triacetate, viscose, wool
••• (3 dots) 140 210 175 35 Cotton, linen
2. Leakage current
Check that leakage current is within IEC requirement.
Measure leakage current between LIVE/NEUTRAL & EARTH.
IEC requirement is that at 230 V supply, the EARTH leakage current must be less than 0.75 mA.
3. Water leakage / Functionality
Check that there is no water leakage from any part of the product during operation.
Check that the functionality of the product (product dependent) eg. steaming, variable steam, SOS,ASO etc is working
properly.
4. Loose part
Check that there are no loose parts eg. extra screw in the product that can cause short-circuit or product malfunction.
REPAIR INSTRUCTIONS
GC7541

GC7540
8-8
Single-wire
connector
BLACK
BLACK
A
LIGHT GREY
Dual-wire
connector
Pump Assy Wire connections
Connector positions in DOTTED circle cannot be interchanged
REPAIR INSTRUCTIONS
GC7541