Philips GC9540 User manual

ServiceManual
Philips Consumer Lifestyle
Published by Philips Consumer Lifestyle Printed in the Netherlands © Copyright reserved Subject to modification
Steam Generator
GC9540
12/01
PRODUCT INFORMATION
Fast & powerful crease removal
- Soleplate: SteamGlide
- OptimalTemp
- Continiuous steam output: 120 g/min
- Steam boost: 290 g/min
- Vertical steam
- Steam pressure: Up to 6.0 bar
- Steam tip
- Power: 2400 W
Easy to use
- Water tank capacity: 1500 ml
- Filling and emptying water: Detachable water tank
Extra large opening door
- Refill any time
- Heat-up time: 2 min
- Auto Off
- Hose storage: Hose storage compartment
- Cord storage: Cord storage compartment
- Power cord lenght: 1.8 m
- Cord freedom (swivel): 180 degree cord freedom
- Hose length: 1.7 m
- Safe for all fabrics: Even for delicates like silks
- Carry Lock
Sustainability
- ECO setting: 20% energy reduction
Calc management
- Suitable for tap water
- Calc clean solution: Easy De-calc
EMF & Service Information
- This product meets the requirements regarding interference
suppression on radio & TV.
- After the product has been repaired, it should function
properly & has to meet the safety requirements as officially
laid down at this moment.
TECHNICAL INFORMATION
Voltage : 220 - 240 V
Frequency : 50 - 60 Hz
Power - Iron : 800 W at 230 V
- Boiler : 1370 W at 230 V
Product Dimensions : 28.3 x 26.3 x 42.4 cm
Weight : Weight of iron: 1.2 kg
Weight of iron + base: 5.4 kg
Optimal Temp technology
- Delivers always perfect combination of steam and
temperature
- 100% easy to use, no adjustment required
- 100% safe on all ironable garments
- 100% effective on all fabrics, no other iron is faster
- Tested and approved by independent textile experts
Always the perfect setting thanks to:
1 - Cylonic ste am chamber
2 - Advanced Smart control processor
Easy De-calc
Easy De-calc cap allows hassle free & effective scale removal
to extend the life of the steam generator.
Carry Lock
Lock your iron securely & carry your appliance easy.
1
2

GC9540
2-12
BACKPLATE ASSY 16
SOS KNOB 13
INLAY MOLDED 17
MICRO-SWITCH ASSY 12
HOSE CORD MOUNTED
ASSY SOS 15
HOUSING & LENS
ASSY PRINTED 9
LIGHT GUIDE ASSY 10
COVER MOLDED SOS 8
DEVIATOR ASSY 3
SOLEPLATE MOUNTED
ASSY 1
Remove Screw A
Disassemble BACKPLATE SCREW PLATE 21
Remove Screws B1, B2
Disassemble BACKPLATE ASSY 16
Remove Screws C1, C2
Remove Cord clamp
Disassemble SOS KNOB COVER 18
Tip for disassembling SOS KNOB COVER 18:
Carefully insert a sharp object into the gap at the side & slowly
lift up the part
Disassemble SOS KNOB 13
Remove Screw D
Disassemble INLAY MOLDED 17
Remove Screw E
Disassemble MICRO-SWITCH ASSY 12
Remove Screw F
Disassemble HOUSING & LENS ASSY PRINTED 9
Remove Screws G1, G2
Disassemble LIGHT GUIDE ASSY 10
Remove Screws H1 - H3
Disassemble COVER MOLDED SOS 8
Remove Screws J1 - J6
Disassemble DEVIATOR ASSY 3
DISASSEMBLY ADVICE - IRON

GC9540
3-12
PARTS LIST - IRON
Pos Service code Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
4239 021 66252
4239 021 61471
4239 021 61523
4239 015 59151
4239 010 11991
4239 010 10281
4239 015 70153
4239 021 67421
4239 021 67433
4239 021 61772
4239 021 67452
4239 021 61561
4239 021 67471
4239 026 42481
4239 021 67481
4239 021 67501
4239 021 67511
4239 026 42521
4239 026 47631
4239 014 54961
4239 026 42551
Soleplate mounted assy 230 V / 800 W
Thermistor assy Iron
Deviator assy
Braided rubber hose iron
Hose clip (ID=8.7)
Hose clip-Braided rubber hose
Ryton ring
Cover SOS spray painted
Housing & Lens assy printed
Light Guide assy
Deco_Plate & Top Cover assy Printed
Micro-switch assy
SOS knob sprayed painted
SOS lever molded
Hose cord mounted assy SOS
Backplate assy
Inlay spray painted
SOS knob cover
Trigger molded
Trigger spring
Backplate screw cap

GC9540
4-12
EXPLODED VIEW - IRON
18
13
17
14
20
19
9
8
3
1
Rubber gasket
21
5
11
12
Micro Switch holder
Cord clamp
2
6
4
7
DE
F
H2
G1 G2
C1
B2
B1
A1
C2
H1
H3
J2
J6 J5
J4
J1
J3
15
10
16

GC9540
5-12
DISASSEMBLY ADVICE - STAND
WATER TANK PRINTED
ASSY 58
TRAY MOLDED 53
DISPLAY COVER PRINTED
ASSY 50
STAND TOP MOLDED 45
POWER CORD STORAGE
MOLDED 42
HOSE CORD STORAGE
COMPARTMENT ASSY 43
RINSE CAP ASSY 56
RINSE HOUSING
PRINTED 39
BOILER ASSY 36
BUTTON PANEL ASSY 51
POWER BOARD PCB
ASSY 60
FLOATING PLATFORM
ASSY 61
Remove WATER TANK PRINTED ASSY 58
Remove TRAY RUBBER CAP 54
Remove Screws K1, K2
Disassemble TRAY MOLDED 53
Remove Screws L1 - L4
Remove Screw M
Remove Screws N1 - N4
Disassemble DISPLAY COVER PRINTED ASSY 50
Remove Screws P1 – P3
Disassemble STAND TOP MOLDED 45
Remove Screws Q1, Q2
Disassemble POWER CORD STORAGE MOLDED 42
Disassemble HOSE CORD STORAGE COMPARTMENT
ASSY 43
Remove RINSE CAP ASSY 56
Remove Screws R1, R2
Disassemble RINSE HOUSING PRINTED 39
Remove Screws S1, S2, S3
Disassemble BOILER SUPPORT BRACKET MOLDED 41
Disassemble BOILER ASSY 36
Remove Screws T1, T2
Disassemble BUTTON PANEL ASSY 51
Remove Screw U
Disassemble POWER BOARD PCB ASSY 60
Remove Screws X1 - X4
Disassemble PLASTIC CAP MOLDED 62
Disassemble FLOATING PLATFORM ASSY 61

GC9540
6-12
PARTS LIST - STAND
Pos Service code Description
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
4239 021 68322
4239 021 68311
4239 026 42081
4239 015 59201
4239 010 10261
4239 026 32181
4239 021 68331
4239 017 12802
4239 021 61812
4239 021 68341
4239 026 31641
4239 026 42581
4239 026 47671
4239 021 67521
2422 070 98358
2422 070 98381
4239 021 67532
4239 026 44771
4239 014 54982
4239 021 63562
4239 026 44801
4239 021 67543
4239 021 67561
4239 021 67591
4239 021 68442
4239 015 59221
4239 015 59531
4239 021 67611
4239 015 58201
4239 021 67631
4239 021 61723
4239 021 68572
4239 021 68812
4239 026 47651
Stand bottom assy
Pump assy
De-air valve
Braided rubber hose boiler
Inox clamp
Spacer Bottom molded
Boiler assy
Electrovalve
Thermistor assy Boiler
Rinse Housing Printed
Spacer top molded
Boiler support bracket molded
Power cord storage molded
Hose cord storage compartment assy
Cord set EU
Cord set Australia
Stand top printed
Tank Catch molded
Tank Catch Spring
Inlet coupling plate welded
De-air coupling molded
Display cover printed assy
Button panel assy
Front lock assy
Tray assy
Tray rubber cap
Rinse Rubber Bush
Rinse cap assy
O-ring
Water tank printed assy
Hall sensor PCBA assy
Power Board PCB assy
Floating platform assy
Plastic cap molded

GC9540
7-12
EXPLODED VIEW - STAND
L1
L2
L3
P2
K2
K1
P3
P1
M
Q2
Q1
S1
T2
T1
U
N1
N2
N4
N3
S2
L4
58
46
47
37
49
48
45
43
31
30
32
61
62
52
53
42
40
36
60
34
33
44
54
50
51
35
59 41
39
56
57
38
55
R2
R1
S3
X4
X1
X2
X3
Cord
clamp