Phoenix Model F4U Corsair User manual

1670mm (65.75 inches)
1350mm (53.15 inches)
3400g - 4000g
6 channel / 6 servos standard
61 - 91 two stroke
Instruction Manual
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MAIN GEAR ASSEMBLY
(1) 900 air retract set
(2) 5mm x 45mm machine screw
(8) 3mm x 20mm machine screw
(2) 1.7mm x 70mm metal pushrod
(2) 75mm diameter wheels
(8) 2mm x 10mm wood screw
(8) 3mm flat washer
(2) 5mm collar
TAIL WHEEL ASSEMBLY
(1) 2.5mm tail gear
(1) 35mm diameter wheel
(3) 3mm collar
ELEVATOR CONTROL SYSTEM
(2) Set control horn
(2) M2 metal clevis
(2) Silicone tube
(1) Nylon snap keeper
(1) Domino
(4) 2mm x 16mm wood screw
(1) 1.7mm x 100mm metal
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KIT CONTENTS: We have organized the parts as they come out of the box for better identification
during assembly. We recommend that you regroup the parts in the same manner. This will ensure you
have all of parts required before you begin assembly.
KIT CONTENTS
THROTTLE CONTROL SYSTEM
(1) 1.2mm x 500mm metal pusrod
(1) 3.5mm x 350mm nylon housing
(1) Metal connector
FUEL TANK
(1) Nylon fuel Tank
(1) Metal clunk
(1) Pre - assembled stopper w/ 3 tube
MISCELLANEOUS ITEMS
(1) Aluminum dihedral
(4) Wing screw
(2) 4mm x 30mm nylon screw
(4) 2.6mm x 10mm wood screw
(1) Wood plate
(4) 8mm x 10mm x 20mm wood block
(2) Nylon plate
(1) Wood cirle
(3) 1.7mm x 700mm metal pushrod
(2) Nylon landing gear block
(1) Decal sheet
(1) Cowling
(1) Instruction manual
CORSAIR F4U
Instruction Manual
RUDDER CONTROL SYSTEM
(1) Control horn
(2) 2mm x 30mm screw
(1) M2 metal clevis
(1) Silicone tube
(1) Nylon snap keeper
AILERON CONTROL SYSTEM
(2) Control horn
(2) M2 metal clevis
(2) Silicone tube
(2) Nylon snap keeper
(4) 2mm x 30mm screw
(8) 2mm x 10mm wood screw
(2) 1.7mm x 180mm metal pushrod
MOTOR MOUNT ASSEMBLY
(1) Engine mount
(4) 4mm x 25mm screw
(4) 8mm flat washer
(8) 4mm flat washer
(4) 4mm x 30mm screw
(8) 4mm nut

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TOOLS AND SUPPLIES NEEDED
• Medium C/A glue
• 30 minute epoxy
• 6 minute epoxy
• Hand or electric drill
• Assorted drill bits
• Modeling knife
• Straight edge ruler
SUGGESTION
To avoid scratching your new airplane, do not unwrap
the pieces until they are needed for assembly. Cover
your workbench with an old towel or brown paper,
both to protect the aircraft and to protect the table.
Keep a couple of jars or bowls handy to hold the
small parts after you open the bag.
NOTE:
1. Please trial fit all the parts. Make sure you have
the correct parts and that they fit and are aligned
properly before gluing! This will assure proper
assembly. The Corsair F4U is hand made from
natural materials, every plane is unique and
minor adjustments may have to be made.
However, you should find the fit superior and
assembly simple.
2. The painted and plastic parts used in this kit are
fuel proof. However, they are not tolerant of many
harsh chemicals including the following: paint
thinner, C/A glue accelerator, C/A glue debonder
and acetone. Do not let these chemicals come in
contact with the colors on the covering and the
plastic parts.
SAFETY PRECAUTION:
• This is not a toy.
• Be sure that no other flyers are using your radio
frequency.
• Do not smoke near fuel.
• Store fuel in a cool, dry place, away from
children and pets.
• Wear safety glasses.
• The glow plug clip must be securely attached to
the glow plug.
• Do not flip the propeller with your fingers.
• Keep loose clothing and wires away from the propeller.
• Do not start the engine if people are near. Do not
stand in line with the side of the propeller.
• Make engine adjustments from behind the propeller
only. Do not reach around the spinning propeller.
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CORSAIR F4U
Instruction Manual
• 2 bender plier
• Wire cutters
• Masking tape
• Thread lock
• Paper towels
• Rubbing alcohol
PREPARATIONS
Remove the tape and separate the ailerons
from the wing and the elevators from the stab.
Use a covering iron with a covering sock on
high heat to tighten the covering if necessary.
Apply pressure over sheeted areas to
thoroughly bond the covering to the wood.
INSTALLING THE AILERONS
1. Test fit the ailerons to the wing with the hinges.
If the hinges don’t remain centered, stick a pin
through the middle of the hinge to hold it in
position.
TEMPORARY PIN
TO KEEP HINGE
CENTERED
2. Apply six drops of thin CA to the top and bottom
of each hinge. Do not use CA accelerator. After
the CA has fully hardened, test the hinges by
pulling on the aileron.
CA glue
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To the cowl
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CORSAIR F4U
Instruction Manual
3. Place the servo into the servo tray. Center the
servo within the tray and drill 1,6mm pilot holes
through the block of wood for each of the four
mounting screws provided with the servo.
Remove the covering
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INSTALLING THE AILERON SERVOS
1. Install the rubber grommets and brass eyelets
onto the aileron servo.
2. Using a modeling knife, remove the covering
from over the pre-cut servo arm exit hole on the
aileron servo tray / hatch. This hole will allow
the servo arm to pass through when installing
the aileron pushrods.
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4. Using the thread as a guide and using masking
tape, tape the servo lead to the end of the
thread: carefully pull the thread out. When you
have pulled the servo lead out, remove the
masking tape and the servo lead from the
thread.
Servo lead
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5. Place the aileron servo tray / hatch into the
servo box on the bottom of the wing and drill
pilot holes through the tray and the servo box
for each of the four mounting screws. Secure
the servo tray in place using the mounting
screws provided ( 2mm x 12mm ).
6. Repeat step # 2 - # 5 to install the second
aileron servo in the opposite wing half.
7. Using masking tape, tape the servo leads on to
the top of the wing.
INSTALLING THE CONTROL HORNS
1. One aileron control horn in positioned on each
aileron. Using a ruler and a pen, locate and
mark the location of the control horn. It should
be mounted on the bottom side of the aileron at
the leading edge, in line with the aileron
pushrod.
2. Drill holes through the aileron using the control
horn as a guide and screw the control horn in
place.
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To the cowl

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CORSAIR F4U
Instruction Manual
8. Insert the 90 degree bend down through the
hole in the servo arm. Install one nylon snap
keeper over the wire to secure it to the arm.
Install the servo arm retaining screw and
remove the masking tape from the aileron.
9. Repeat step # 4 - # 8 to install the second
aileron linkage. After both linkages are
completed, connect both of the aileron servo
leads using a Y-harness you have purchased
separately.
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INSTALLING THE AILERON LINKAGES
1. Working with the aileron linkage for now, thread
one nylon clevis at least 14 turns onto one of
the 2mm x 180mm threaded wires.
Silicone Tube
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3. Repeat step # 1 - # 2 to install the control horn
on the opposite aileron.
2. Attach the clevis to the outer hole in the control
horn. Install a silicone tube on the clevis.
3. Locate one nylon servo arm, and using wire
cutters, remove all but one of the arms. Using a
2mm drill bit, enlarge the third hole out from the
center of the arm to accommodate the aileron
pushrod wire.
4. Plug the aileron servo into the receiver and
center the servo. Install the servo arm onto the
servo. The servo arm should be perpendicular
to the servo and point toward the middle of the
wing.
5. Center the aileron and hold it in place using a
couple of pieces of masking tape.
6. With the aileron and aileron servo centered,
carefully place a mark on the aileron pushrod
wire where it crosses the hole in the servo arm.
7. Using pliers, carefully make a 90 degree bend
down at the mark made. Cut off the excess
wire, leaving about 4mm beyond the bend.
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RIGHT WRONG
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INSTALLING THE LANDING GEAR
1. Remove the covering.

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CORSAIR F4U
Instruction Manual
INSTALLING THE HORIZONTAL STABILIZER
1. Using a modeling knife, cut away the covering from
the fuselage for the stabilizer and remove it.
2. Draw a center line onto the horizontal stabilizer
and slide it into the fuselage.
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Glue C.A
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Air tube
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5. Secure the air retract to the wing.
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200mm
3. Prepare the air tube.
6. Install and secure the retract gear into the wing.2. Glue the plastic part by C.A glue.
4. Install the tube to the air retract.

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CORSAIR F4U
Instruction Manual
5. Remove the stabilizer. Using the lines you just
drew as a guide, carefully remove the covering
from between them using a modeling knife.
When cutting through the covering to remove it,
cut with only enough pressure to only cut
through the covering it's self. Cutting into the
balsa structure may weaken it. This could lead
to possible failure during flight.
6. Attach the wing to the fuselage and test the
position of the elevator and adjust it as shown.
3. Check the fit of the horizontal stabilizer in its
slot. Make sure the horizontal stabilizer is
square and centered to the fuselage by taking
measurements, but don't glue anything yet.
4. With the horizontal stabilizer correctly aligned,
mark the shape of the fuselage onto the bottom
and into the top of the horizontal stabilizer using
a water soluble/ non-permanent felt-tip pen.
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8. After the epoxy has fully cured, remove the
masking tape or T-pins used to hold the
stabilizer in place and carefully inspect the glue
joints. Use more epoxy to fill in any gaps that
were not filled previously and clean up the
excess using a paper towel and rubbing
alcohol.
9. Repeat step 1 - step 5 from the installing aileron
for the installing elevator.
7. When you are sure that everything is aligned
correctly, mix up a generous amount of 30
minute epoxy. Apply a thin layer to the bottom
of the stabilizer mounting area and to the
stabilizer mounting platform sides in the
fuselage. Insert the stabilizer in place and
re-align. Double check all of your
measurements one more time before the epoxy
cures. Remove any excess epoxy using a
paper towel and rubbing alcohol and hold the
stabilizer in place with T-pins or masking tape.

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2. Remove the covering.
3. Remove the covering and open the screw from
the left of the rudder.
4. Slide the tail gear to the fuselage through the
rudder and secure it.
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CORSAIR F4U
Instruction Manual
INSTALLING THE RUDDER
1. Repeat step 1 - step 6 from the installing aileron
for the installing rudder.
INSTALLING THE Tail Wheel
1. Install the wheel and the collar into the tail gear.
3. Glue the hinges using C.A glue.
2. Install the collar into the tail gear.

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120mm
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Glue
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CORSAIR F4U
Instruction Manual
2. Place the engine into the engine mount and
align it properly with the front of the cowling.
The distance from the firewall to the front of the
engine thrust washer should 120mm.
If your engine is equipped with a remote needle
valve, we suggest installing it into the engine at
this time.
3. When satisfied with the alignment of the engine,
use a pencil and mark the mounting hole
location onto the firewall, where the throttle
pushrod will exit.
4. Now, remove the engine. Using a 5mm drill bit,
drill holes through the firewall and the forward
bulkhead at the marks made.
5. Slide the pushrod housing through the hole in
the firewall, through the hole in the forward
bulkhead, and into the servo compartment.
6. Apply a couple of drops of thin C/A to the
pushrod housing where it exits the firewall and
where it passes through the forward bulkhead.
This will secure the housing in place.
7. Using a modeling knife, cut off the nylon
pushrod housing in front of the servo tray.
INSTALLING THE ENGINE
Locate the long piece of wire used for the throttle
pushrod. One end of the wire has been
pre-bend in to a "Z" bend at the factory. This
"Z" bend should be inserted into the throttle
arm of the engine when the engine is fitted
onto the engine mount. Fit the engine to the
engine mount using the screws provided.
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ENGINE INSTALLATION
INSTALLING THE THROTTLE PUSHROD HOUSING
1. Install the engine mount.
10down thrust
30right thrust
FUEL TANK
INSTALLING THE STOPPER ASSEMBLY
1. The stopper has been pre-assembled at the
factory.
2. Using a modeling knife, cut one length of silicon
fuel line (the length of silicon fuel line is
calculated by how the weighted clunk should
rest about 8mm away from the rear of the tank
and move freely inside the tank). Connect one
end of the line to the weighted clunk and the
other end to the nylon pick up tube in the
stopper.
3. Carefully bend the second nylon tube up at a 45
degree angle (using a cigarette lighter). This
tube will be the vent tube to the muffler.
4. Carefully bend the third nylon tube down at a 45
degree angle (using a cigarette lighter). This
tube will be vent tube to the fueling valve.
When the stopper assembly is installed in the
tank, the top of the vent tube should rest just
below the top surface of the tank. It should not
touch the top of the tank.
!

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Elevator
Rudder
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CORSAIR F4U
Instruction Manual
5. Test fit the stopper assembly into the tank. It
may be necessary to remove some of the
flashing around the tank opening using a
modeling knife. If flashing is present, make
sure none of it falls into the tank.
6. When satisfied with the alignment of the stopper
assembly tighten the 3mm x 20mm machine
screw until the rubber stopper expands and
seals the tank opening. Do not over tighten the
assembly as this could cause the tank to split.
7. Using a modeling knife, cut 3 lengths of fuel line
150mm long. Connect 2 lines to the 2 vent
tubes and 1 line to the fuel pickup tube in the
stopper.
8. Feed three lines through the fuel tank
compartment and through the pre-drilled hole
in the firewall. Pull the lines out from behind the
engine, while guiding the fuel tank into place.
Push the fuel tank as far forward as possible,
the front of the tank should just about touch the
back of the firewall.
Blow through one of the lines to ensure the fuel
lines have not become kinked inside the fuel
tank compartment. Air should flow through
easily.
Do not secure the tank into place permanently
until after balancing the airplane. You may
need to remove the tank to mount the battery
in the fuel tank compartment.
9. To secure the fuel tank in place, apply a bead of
silicon sealer to the forward area of the tank,
where it exits the fuselage behind the engine
mounting box and to the rear of the tank at the
forward bulkhead.
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SERVO INSTALLATION
INSTALLING THE FUSELAGE SERVOS
1. Install the rubber grommets and brass collets
into the elevator, rudder and throttle servos.
Test fit the servos into the servo tray. Trim the
tray if necessary to fit your servos
2. Mount the servos to the tray using the mounting
screws provided with your radio system.
INSTALLING THE ELEVATOR PUSHROD
1. Locate the pushrod exit slot on the right side
and left side of the fuselage. It is located
slightly ahead and below the horizontal
stabilizer.
2. Carefully cut away the covering material from
the slot.
3. Working from inside the fuselage, slide the
threaded end of the pushrod until it reaches the
exit slot. Carefully reach in with a small screw
driver and guide the pushrod out of the exit slot.
4. Install the clevis into the two elevator pushrod.
Make sure 6mm of thread shows inside the clevis.
5. The control horn should be mounted on the
bottom, left side and right side of the elevator at
the leading edge, in line with the elevator
pushrod.
6. Drill holes through the elevator using the control
horn as a guide and screw the control horn in
place.
7. Attach clevis to the third hole in the control horn.
Install a silicone tube on the clevis.