Phoenix Gyro 525 Service manual

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Phoenix Mixer India Pvt. Ltd.
Gyro 525 / 600 / 1014
MANUAL GYROSCOPIC MIXER
Operating and Service Manual
© 2008 Phoenix Mixer India Pvt Ltd.

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Phoenix Mixer India Pvt. Ltd.
User’s Manual
Gyroscopic l Mixer
Gyro 525/600/1014
Version Phoenix 1.2 _ 01-01-2015
© COPYRIGHT 2008, Phoenix Mixer India Pvt. Ltd. all rights reserved.
No part of this manual may be reproduced in any form, or by any means, electronic or mechanical,
including photocopying and recording, without prior written permission of Phoenix.
Information in this manual is subject to change without notice and does not represent a commitment on
the part of Phoenix.
Unless otherwise indicated, all references to companies, names, data and addresses used in the screens
and / or examples are purely coincidental and serve only to clarify the use of the Phoenix Mixer.
Phoenix shall not be liable for technical or editorial errors or omissions made herein; nor for incidental or
consequential damages resulting from the performance or use of this material.
If you require additional copies of this manual or further technical information about it, please write to:
Phoenix Mixer India Pvt. Ltd.
Plot No 7, Collage Road, Vadkun,
Dahanu Road- 401602
Dist: Palghar, Maharashtra
INDIA
Phone: + 91-2528 221120/223324
www.phoenixmixer.com
An ISO 9001:2015 Certified Company
Printed in India

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Phoenix Mixer India Pvt. Ltd.
INDEX
1. SAFETY INSTRUCTIONS..……………………………………………. 4
2. INTRODUCTION ……..……………………………….……
…………..
5
3. T
ECHNICAL
SPECIFICATION
S …………………………
…………..
6
4. WARRANTY ………………………………………………………………. 10
5. SAFETY SPECIFICATIONS …………………………………………… 11
6. INSTALLATION …………………………………………………………. 14
7. CONTROLS …………………………………………….…………………. 15
8. OPERATIONS ……………………………………………………………. 16
9. PREVENTIVE MAINTANCE …………………..……………………. 19
9.1 USE OF PLATFORM………………………………………………
9.2 REPLACMENT OF PARTS........................................
9.3 TOOLS REQUIRED…………………………………………………
9.4 REPLACING NEW CLAMPING LEVER AND SPRING…
9.5 REPLACMENT OF BELTS…………………………………………
9.6 REPLACMENT OF RUBBER LINING………………………….
9.7 MINIMUM SPARES REQUIRED……………………………….
10.
MAINTANCE AND TROUBLE SHOOTING………
…………….
24
1
1
.
SCHEMETIC DIAGRAM
…
………………………………
…………….
26
12. REFERENCE LEGEND ………………………………………………….. 27

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Phoenix Mixer India Pvt. Ltd.
1. SAFETY INSTRUCTIONS
 Read safety instruction carefully and follow them for your own protection.
This Product is use on a nominal 115 or 230 Volt circuit, as shown on the Name plate.
Connect the Product to an outlet having the same configuration as the Plug.
Wear safety Shoes when installing or relocating the machine.
Make sure the machine stands securely.
Keep your place clean & tidy. There is risk of accidents at untidy work place.
 Close the Machine when it is not being used.
Machine shall be connected to dedicated electrical circuit- No other device shall be connected to
this circuit.
This product is equipped with a cord having a grounding wire with an appropriate grounding plug.
The plug must be plugged into an outlet that is properly installed and grounded in accordance with
all local codes and ordinances.
Removal of the plug from the outlet is the means for isolating the mixer from the power supply.
Ensure that the mixer is installed with the plug easily accessible to the operator.
This product is designed to operate only when the door is closed. DO NOT ATTEMPT TO ALTER
ELECTRICAL INTERLOCK MECHANISM
In case of emergency, press the Red Emergency Stop button.
 Do not overload the machine. Check that the weight and dimension of the mixing can are suitable
Use only undamaged and sturdy Mixing Can, If you don’t, the container may burst.
Never lift large and heavy Can into the machine.
The mixing Can has to be closed completely.
 Make sure that the mixing Can sits in central position on Bottom Disc. Secure the container
handle with rubber bands or adhesive tape.
Take good care of the machine. Make sure that the moving parts move smoothly and without
restriction. Follow the maintenance instruction.
 Do not use high pressure equipment to clean the machine.
Make sure that the safety devices work properly and are clean.
 Do not use the machine if the door or the plastic shutter is damaged. if the shutter strip is
broken, do not reach into the in interior. There is risk of injury from rotating components.
 Do not start the machine with shutter open. Pull out power plug! There is high risk of accidents!
Before switching on the machine after maintenance work, check that no spanners or setting tools
are left inside the machine.
Examine the machine for signs of damage. Check regularly that all parts are in good working
condition. Have repairs carried out only by the manufacturer or an approved specialist.
Trained and authorized personnel shall use this product.

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Phoenix Mixer India Pvt. Ltd.
2
. INTRODUCTION
Gyro 525/600/1014 is a revolutionary mixer, which is ideal for all your mixing requirements. Gyro
525/600/1014 Mixer performs gyroscopic action, which enables in effective mixing, uniform blending and
making homogeneous mixer.
The Gyro 525/600/1014 mixer is specifically designed for point-of-sale color mixing applications as well as
for semi-industrial applications.
This mixer is ideal for mixing small, medium, large cans up to 30 - 35kgs.
Gyro 525/600/1014 is user friendly.
The Gyro 525/600/1014 has been designed to meet the demands of the retail market.
The dimension of the machine makes it versatile and suitable for use in all environments.
The unique design results in reduced maintenance and in color mixing at the lowest cost per liter
produced.
Gyro 525/600/1014 is a rugged and reliable mixer which performance and design exhibits the qualities of a
strong and sturdy engineering product and low maintenance.
Phoenix shall not be liable for any damage or injury incurred by
non-compliance with these regulations, or by not taking the usual
and accepted precautions in handing, operation or repair, even if
not expressly stated in this manual.
Electro
-
Mechanical
Timer (1)
Emergency
Switch (2)
Shutter
(3)
Door
Safety
Lock
Metal
Door

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Phoenix Mixer India Pvt. Ltd.
3. TECHNICAL SPECIFICATIONS
FEATURES GYRO 525 STD GYRO 525 SND
MAXIMUM CAN WEIGHT 35 KG 35 KG
MAXIMUM CAN HEIGHT 70 - 400 MM 70 - 400 MM
MAXIMUM CAN DIAMETER 60 - 275 MM 60 - 275 MM
OVAL & MULTIPLE CANS OPTIONAL OPTIONAL
CAN LOADING MANUAL MANUAL
CAN MIXING (MIN.-MAX.) 1 LIT. 1 - 3 NOS 1 - 3 NOS
CAN MIXING (MIN.-MAX.) 4 LIT. 1 NO 1 NO
CAN MIXING (MIN.-MAX.) 10 LIT. 1 NO 1 NO
CAN MIXING (MIN.-MAX.) 20 LIT. 1 NO 1 NO
STIRRER VELOCITY SINGLE SPEED FOR ALL CANS SINGLE SPEED FOR ALL CANS
CAN HOLDER ASSEMBLY SPEED 135 RPM 135 RPM
CAN SPIN SPEED 220 RPM 220 RPM
CLAMPING MANUAL MANUAL
DOOR PLASTIC SHUTTER WITH METAL BARS PLASTIC SHUTTER WITH METAL BARS
MAIN MOTOR 0.5 HP,1PH,220 Vac,50 Hz, 1440 RPM 0.5 HP,1PH,220 Vac,50 Hz, 1440 RPM
MAXIMUM NOISE LEVEL 55 Db 55 Db
POWER SUPPLY 220 V / 50 Hz, 220 V / 50 Hz,
POWER SUPPLY (OPTIONAL) 220 - 110 V /60 Hz 220 - 110 V /60 Hz
TIMER MECHANICAL (UPTO 5 MIN.) MECHANICAL (UPTO 5 MIN.)
LOCKING DOOR DEVICE (Safety Door s/w) N/A AVAILABLE
ELECTRONIC N/A BOARD
GYROSCOPIC MOTION COUNTER CLOCKWISE COUNTER CLOCKWISE
EMERGENCY SWITCH AVAILABLE AVAILABLE WITH KEY
TRANSPORT ROLLER (CUSTOR WHEEL)
OPTIONAL
OPTIONAL
MACHINE DIMENSION (W X D X H) 840 X 670 X 1060 MM 840 X 670 X 1060 MM
NET WEIGHT 135 KG 135 KG
SHIPPING DIMENSION (W X D X H)
915 X 740 X 1180 MM
915 X 740 X 1180 MM
GROSS WEIGHT 148 KG 148 KG

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FEATURES GYRO 600 STD GYRO 600 SND
MAXIMUM CAN WEIGHT 35 KG 35 KG
MAXIMUM CAN HEIGHT 70 - 400 MM 70 - 400 MM
MAXIMUM CAN DIAMETER 60 - 275 MM 60 - 275 MM
OVAL & MULTIPLE CANS OPTIONAL OPTIONAL
CAN LOADING MANUAL MANUAL
CAN MIXING (MIN.-MAX.) 1 LIT. 1 - 3 NOS 1 - 3 NOS
CAN MIXING (MIN.-MAX.) 4 LIT. 1 NO 1 NO
CAN MIXING (MIN.-MAX.) 10 LIT. 1 NO 1 NO
CAN MIXING (MIN.-MAX.) 20 LIT. 1 NO 1 NO
STIRRER VELOCITY SINGLE SPEED FOR ALL CANS SINGLE SPEED FOR ALL CANS
CAN HOLDER ASSEMBLY SPEED 150 RPM 150 RPM
CAN SPIN SPEED 225 RPM 225 RPM
CLAMPING MANUAL MANUAL
DOOR PLASTIC SHUTTER WITH METAL BARS PLASTIC SHUTTER WITH METAL BARS
MAIN MOTOR 0.5 HP,1PH,220 Vac,50 Hz, 1440 RPM 0.5 HP,1PH,220 Vac,50 Hz, 1440 RPM
MAXIMUM NOISE LEVEL 55 Db 55 Db
POWER SUPPLY 220 V / 50 Hz, 220 V / 50 Hz,
POWER SUPPLY (OPTIONAL) 220 - 110 V /60 Hz 220 - 110 V /60 Hz
TIMER MECHANICAL (UPTO 5 MIN.) MECHANICAL (UPTO 5 MIN.)
LOCKING DOOR DEVICE (Safety Door s/w) N/A AVAILABLE
ELECTRONIC N/A BOARD
GYROSCOPIC MOTION COUNTER CLOCKWISE COUNTER CLOCKWISE
EMERGENCY SWITCH AVAILABLE AVAILABLE WITH KEY
TRANSPORT ROLLER (CUSTOR WHEEL)
OPTIONAL
O
PTIONAL
MACHINE DIMENSION (W X D X H) 840 X 680 X 1075 MM 840 X 680 X 1075 MM
NET WEIGHT 125 KG 125 KG
SHIPPING DIMENSION (W X D X H)
915 X 830 X 1180 MM
915 X 830 X 1180 MM
GROSS WEIGHT 145 KG 145 KG

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Phoenix Mixer India Pvt. Ltd.
FEATURES GYRO 1014 STD GYRO 1014 SND
MAXIMUM CAN WEIGHT 35 KG 35 KG
MAXIMUM CAN HEIGHT 70 - 400 MM 70 - 400 MM
MAXIMUM CAN DIAMETER 60 - 300 MM 60 - 300 MM
OVAL & MULTIPLE CANS OPTIONAL OPTIONAL
CAN LOADING MANUAL MANUAL
CAN MIXING (MIN.-MAX.) 1 LIT. 1 - 3 NOS 1 - 3 NOS
CAN MIXING (MIN.-MAX.) 4 LIT. 1 NO 1 NO
CAN MIXING (MIN.-MAX.) 10 LIT. 1 NO 1 NO
CAN MIXING (MIN.-MAX.) 20 LIT. 1 NO 1 NO
STIRRER VELOCITY SINGLE SPEED FOR ALL CANS SINGLE SPEED FOR ALL CANS
CAN HOLDER ASSEMBLY SPEED 135 RPM 135 RPM
CAN SPIN SPEED 220 RPM 220 RPM
CLAMPING MANUAL MANUAL
DOOR METAL DOOR METAL DOOR
MAIN MOTOR 0.5 HP,1PH,220 Vac,50 Hz, 1440 RPM 0.5 HP,1PH,220 Vac,50 Hz, 1440 RPM
MAXIMUM NOISE LEVEL 55 Db 55 Db
POWER SUPPLY 220 V / 50 Hz, 220 V / 50 Hz,
POWER SUPPLY (OPTIONAL) 220 - 110 V /60 Hz 220 - 110 V /60 Hz
TIMER MECHANICAL (UPTO 5 MIN.) MECHANICAL (UPTO 5 MIN.)
LOCKING DOOR DEVICE (Safety Door s/w) N/A AVAILABLE
ELECTRONIC N/A BOARD
GYROSCOPIC MOTION COUNTER CLOCKWISE COUNTER CLOCKWISE
EMERGENCY SWITCH AVAILABLE AVAILABLE WITH KEY
TRANSPORT ROLLER (CUSTOR WHEEL)
OPTIONAL
OPTIONAL
MACHINE DIMENSION (W X D X H) 830 X 760 X 960 MM 830 X 760 X 960 MM
NET WEIGHT 121 KG 121 KG
SHIPPING DIMENSION (W X D X H)
915 X 830 X 1100 MM
915 X 830 X 1100 MM
GROSS WEIGHT 135 KG 135 KG

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Phoenix Mixer India Pvt. Ltd.
EN 292 Part 1 and 2: 1991 Safety of Machinery – Basic concepts, general
Principles for design
EN 418: 1992 Safety of Machinery – Emergency stop
equipment, Functional aspects
EN60204 Part 1: 1997 Safety of machinery – Electrical equipment of
Machines -Specifications for general requirements.
EN 954-1: 1996 Safety of Machinery – Safety related parts of control
Systems- Part 1: General principles for design
EN 1088: 1995 Safety of machinery-Interlocking devices associated
with guards.
EN 294: 1992 Safety of machinery – Safety distances to prevent danger zones being
reached by the upper limbs.
EN 953: 1997 Safety of machines – Guards-General requirements for the design and
construction of fixed and movable for coating materials.
PrEN 12757-1 Mixing machinery for coating materials
- Materials used by Phoenix to manufacture the machine doesn’t undergo corrosions or
deteriorations (They are compatible) with the paints which have to be mixed.

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Phoenix Mixer India Pvt. Ltd.
4. WARRANTY
LIMITED WARRANTY: Phoenix warrants each unit manufactured to be free of defects in material and
workmanship for a period of twelve months. This warranty applies to single-shift operation and is counted
from the date of initial start-up. It cover all defects arising from faulty material or workmanship.
Please Note that all warranty claims must be accompanied by the original delivery note or initial start – up
report.
All essential warranty repair work must only be carried out by trained service engineers or by third parties
authorization form Phoenix. Unauthorized repair may render the warranty null and void.
Please return any defective parts or machines carriage-paid to our factory. Phoenix reserves the rights to
decide on whether cost-free parts replacement is applicable. Parts and labour covered by the warranty will
be supplied free of charge. The warranty does not cover travel cost, expenses or possible overnight
accommodation resulting from warranty repairs carried out off our premises.
Any other responsibility, with particular reference to damage claims, including foregone profit or other
material losses on the part of the customer, is expressly excluded.
Warranty and liability claims for personal or material damage are excluded if attributable to one or more of
the following causes:
The part unit shall be returned with transportation charges prepaid. If the fault has been caused by misuse
or abnormal conditions of operation, repairs will be billed at a normal cost. In this case, an estimate will be
submitted before works is started, if requested.
Always include serial number in any correspondence concerning the part unit.
The warranty expires: Twelve month after date of invoicing
 Operation of the machine with defective safety or protection device.
 Incorrect operation of the machine, as define in the operation instructions.
 Failure to observe the instruction in the operating manual with respect to set up, initial start up,
operation and maintenance of the machine.
 Fault and damage cause by dirt or incorrect cleaning schedules, with particular reference to leaks
and damaged Cans.
 Unauthorized structural modification to the machine.
 Incorrect monitoring of parts subject to wear and consumables.
 Unauthorized repairs or fitting of non original parts.
 Damage caused by the impact of foreign bodies or majeure force.
We reserve the right to make amendments as a result of on going advance in the technical field.

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Phoenix Mixer India Pvt. Ltd.
5
. SAFETY SPECIFICATIONS
Compliance with safety requirements:
This mixer must be used and serviced by authorized and trained personnel only. Improper use or servicing
may result in dangerous situations or accidents.
Risk to personnel is possible in two areas:
Operator area
Maintenance area
Maintenance area
Operator area
THIS EQUIPMENT MUST BE GROUNDED.
Attention!!!
Connect this product to a dedicated electrical circuit – no other devices
shall be connected to this circuit. Do not use extension cords to
connect this product.
Attention!!!
Only trained personnel shall be permitted access to the electrical
wiring within the machine. DO NOT USE THIS PRODUCT IF THE BACK
PANEL IS NOT IN PLACE.
The machine is equipped with a power supply cable having the following specifications:
Length: 8 FT
Size: 16 AWG
The machine shall be connected to a dedicated, grounded circuit, protected by a 10 A circuit breaker. All
wiring shall be in accordance with local codes

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Phoenix Mixer India Pvt. Ltd.
Important:
The power supply cable conductors are color-coded as follows:
GREEN or GREEN/YELLOW — GROUND
WHITE or BLUE/BLACK — NEUTRAL
BLACK or BROWN/RED — LINE
Service safety rules:
1. Prior to performing any maintenance or inspection of the Gyro 525/600/1014 disconnect the power
plug from the electrical outlet in order to ensure that the Gyro 525/600/1014 cannot start
unexpectedly.
2. To prevent injuries to personnel ensure that all removable panels are in place and properly secured
except for any necessary inspections or maintenance.
3. Do not disable or override any of the installed safety features such as the door lock system.
4. The Gyro 525/600/1014 shall be installed in an environment conforming to the appropriate local
regulations. A permit issued by the local authority may be required. Keep the number of paint cans
in the immediate area of the machine to a minimum.
5. Do not store flammable materials or other materials inside the machine. The area in which the Gyro
525/600/1014 is installed must be kept free of exposed flames, incandescent fixtures or other
devices that might create sparks.
6. It is recommended that a ventilation system, guaranteed to maintain the concentration of
dangerous vapors around electrical components at less than 30%, be installed.
7. When the Gyro 525/600/1014 is not being used for a period of time (such as at the end of the work
day), ensure that it is empty (no paint can inside), close the door and unplug the power plug from
the outlet.
8. Ensure that all tools are removed from inside the machine after any maintenance work.
RESIDUAL RISK
Residual risks list for the user:
The Gyro 525/6001014, and its operating and service instructions, have been developed giving
careful consideration to the safety of the user and service technician. However, there are
situations where risks can be reduced but not eliminated completely.
RISK PRECAUTION
Injury or crushing during loading
and unloading operations.
Use protective gloves and safety shoes
during loading and unloading operations.
Abrasions and injuries caused by
sharp edges on the cans being
used
Use protective gloves during loading and
unloading operations.
Liquid leakage form the cans being
used
Thoroughly clean the operator and
maintenance areas. Keep these areas clean.

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Phoenix Mixer India Pvt. Ltd.
Personal protection for user :
The Gyro 525/600/1014, when properly operated and maintain, presents minimal risk to the user.
However, it is recommended that the user wear suitable protective equipment (safety glasses, safety shoes
with non-slip soles and gloves), in particular when loading and unloading the mixer.
General danger situations :
There are no specifically identified hazard related to the operation and maintenance of the Gyro
525/600/1014 (e.g. fire risk, issue or dispersion of dangerous products). However, it is recommended that
a powder type fire extinguisher, suitable for electrical fires, be readily accessible.
Safety devices :
The machine is equipped with the following safety devices:
 Emergency Stop Button
 Door Lock and sensor (optional)
Emergency Stop Button
For safety reasons, all users should know the location of the Emergency Stop button, and how to use it.
The RED Emergency Stop push button is located on the Right Hand control panel on the top front of the
mixer – to the Right of the door. Pushing the button will immediately cut power to the motor control
relay, stopping the motor. To reset the button and restore the mixer to normal operation mode, rotate the
button clockwise.
Door Lock and sensor
The Gyro 525/600/1014 is equipped with a safety device which prevents start up of the mixing cycle when
the door is in the open position. It also locks the door in the closed position during the mixing cycle.

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Phoenix Mixer India Pvt. Ltd.
6. INSTALLATION
INSTALLATION CONDITIONS:
Before unpacking and installing the Gyro 525/600/1014 Mixer, please make sure of the following:
 The crate/packaging in which the Gyro 525/600/1014 was shipped has not been damaged in any
way.
 The floor on which the Gyro 525/600/1014 is to be located is firm and level
 An electrical receptacle on a properly grounded, dedicated, 15 A, 115V or 10A, 230 V circuit is
available in the immediate vicinity. The circuit shall be installed in accordance with local codes.
The receptacle shall be of a configuration appropriate for the voltage and current rating of the
circuit.
INSTALLATION:
It is recommended that, during the installation of the mixer, protective gloves be worn in order to prevent
hand injuries.
 Unpack the Gyro 525/600/1014 Mixer.
 Ensure the machine has not been damaged in any way
 Position the mixer in the desired location.
 Using the four leveling feet, level the machine, ensuring that all four feet are properly supporting
the machine. Lock the leveling legs in place by tightening the jam nuts.

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7. CONTROLS
RIGHT HAND CONTROL PANEL – SND
RIGHT HAND CONTROL PANEL - STD
Emergency Push Button
With Key
LED Green
-Illuminated Green – when shutter is
Unlocked
Mechanical Timer - sets
mixing time
Emergency Push Button
Without Key
Mechanical Timer - sets
mixing time

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Phoenix Mixer India Pvt. Ltd.
8. OPERATIONS
 Put the Single adapter for 1, 4, 10 ltrs. Can on the Bottom disc (23). Place the Can on the groove area
of the adapter. For Cans of 20 ltrs, place the Can directly on the bottom disc.
 Set the Fine clamping lever (18) of the Clamping bracket (16) in the de-clamp position.
 Turn the two keys of the Locking Plastic (12) in anti clockwise direction in order to de-clamp the
clamping bracket.
 Press the Handle for Clamping Bracket (9) downward by holding the clamping bracket so that it
slides between the Guide Shafts (15).
 Slide down and press it on the top of the can and then release the Handle for Clamping Bracket.
 Now turn the two keys of the Locking Plastic (12) in clockwise direction in order to clamp the
clamping bracket.
 To put some extra pressure on the can, fix the Fine clamping lever to the Plug for fine clamping
lever (10).
 Close the Shutter (3) properly.

 Set the time required to shake the can depending on the can size by rotating the Mechanical timer
(1) on the front panel of the machine. This will start the machine.
 The machine will stop automatically after the time cycle is over. In case of Emergency press the
Emergency Push Button (2) on the front panel to stop the machine.
 When machine stops running completely, open the Shutter and remove the Can.
Internal Assembly :
15
7
16
13
23
12
9
10
17
8
18
14

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Phoenix Mixer India Pvt. Ltd.
TURN ON MACHINE (Connect to power) :
Note: The door will not open until the Gyro 525/600/1014 mixer is connected to the building power.
o Ensure the Emergency push button is engaged – push to engage if necessary
o Plug the mixer into the appropriate electrical receptacle. Ensure the circuit breaker on the left
hand side the mixer, near the top rear corner, is ON.
CAN LOADING:
1. Open the Gyro 525/600/1014 Mixer door to its fully open position.
2. Ensure the Can Holder Assembly is in the vertical, top dead center (TDC) position, with the
Clamp Mechanical Mechanism at the top.
3. Referring to the illustrations, open the Can Clamping Bracket as follows:
o Take up the Clamping bracket assembly fully by pressing Handle for clamping bracket as
shown in picture
o Position the can on the bottom Disc. Using the concentric rings on the Bottom Disc as a
guide, ensure the can is properly centered.

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Phoenix Mixer India Pvt. Ltd.
o Clamped the Clamping bracket assembly by pressing Handle for clamping bracket down.
o Rotate Lock for clamping assembly in clockwise direction to tight the Clamping bracket
Assembly
o For fine clamping of the can rotate and engaged the Fine clamping lever in clock wise..
o Close the Shutter to the fully closed position.
MIXING:
Mechanical Timer:
o Set the desired mix time by turning the knob on the Mechanical timer to the appropriate
position.
o Gyro will spin for the set time to mix the Paint.
Once the set time has expired, Gyro Assembly will come to a stop.
To STOP the mixer during an emergency situation, push the Emergency push button. The door will
unlock.
USE THE EMERCENCY PUSH BUTTON IN AN EMERGENCY SITUATION ONLY
Note: Always remove the can from the mixer after the mix cycle has been completed. Follow the
UNLOADING instructions below.
UNLOADING THE CAN:
1. Open the Gyro 525/600/1014 Mixer Shutter to its fully open position.
2. Rotate the Assembly to the vertical, top dead center (TDC) position, with the Handle for
clamping Bracket mechanism at the top.

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Phoenix Mixer India Pvt. Ltd.
9. PREVENTIVE MAINTAINANCE
9.1 Use of Platform
Every Gyro 525/600/1014 is having Down Panel (19) platform, which is useful for handling 10 and 20 Ltr
Cans.
9.2 Replacement of Parts
After certain period, may be in accidental break down or due to wear & tear of part, it will become
essential to replace few spare parts.
9.3 Tools Required
Allen key set containing 3/16” ,5/16”, 4 mm, 5 mm, 6 mm, 8 mm, 10 mm and 14 mm Allen keys.
 Fix spanner set containing spanners of 6 to 26 mm size.
 Screw drivers 6”, 8”, 12”.
 Monkey Pliers, Circlip Pliers (Internal & External).
 Nose pliers and Combination pliers.
19

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Phoenix Mixer India Pvt. Ltd.
9.4 Replacing new Clamping Lever & Spring
Fig 1 Fig 2
Fig 3
 Remove Stopper on Guide Shafts (14). By pressing Handle for Clamping Bracket (9) take out
Clamping Bracket (16) from Guide Shaft (15) as shown in fig1.
 Place it on flat surface & lift the Handle for Clamping Bracket. Remove the Spring for clamping lever
(20) from socket provided on Clamping Bracket as shown in fig 2 and fig 3.
 Two Clamping levers are fixed on bracket by locking pins. Unscrew the Nylock nut (11). Remove
locking pin & Clamping lever.
 Put new springs in socket & also replace Clamping lever (21) with new one. Screw the Locking Pin.
Assemble the handle by inserting the levers in the slots of the handle.
 Again press the Handle for Clamping Bracket & insert Clamping Bracket into Guide Shafts & fix the
Stopper for Guide Shaft.
20
21
1
1