Phoenix MELANGE 5L Service manual

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Phoenix Mixer India Pvt. Ltd.
MELANGE 5L
Semi Automatic Gyroscopic Mixer
Operating and Service Manual
© 2008 Phoenix Mixer India Pvt Ltd.

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Phoenix Mixer India Pvt. Ltd.
User’s Manual
MELANGE 5L
Version Phoenix 1.1 _ 01-04-2019
© COPYRIGHT 2008, Phoenix Mixer India Pvt. Ltd. all rights reserved.
No part of this manual may be reproduced in any form, or by any means, electronic or mechanical, including
photocopying and recording, without prior written permission of Phoenix.
Information in this manual is subject to change without notice and does not represent a commitment on the part
of Phoenix.
Unless otherwise indicated, all references to companies, names, data and addresses used in the screens and / or
examples are purely coincidental and serve only to clarify the use of the Phoenix Mixer.
Phoenix shall not be liable for technical or editorial errors or omissions made herein; nor for incidental or
consequential damages resulting from the performance or use of this material.
If you require additional copies of this manual or further technical information about it, please write to:
Phoenix Mixer India Pvt. Ltd.
Plot No 7, Collage Road, Vadkun,
Dahanu Road- 401602
Dist: Palghar, Maharashtra
INDIA
Phone: + 91-2528 221120/223324
www.phoenixmixer.com
An ISO 9001:2015 Certified Compeny
Printed in India

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Phoenix Mixer India Pvt. Ltd.
1.
INDEX
SAFETY INSTRUCTIONS…………………………………….……………….
4
2. INTRODUCTION………..………………………..………….………………… 5
3. TECHNICAL SPECIFICATIONS………………………………….…………. 6
4. WARRANTY TERMS……………………………………………………..…… 8
5. SAFETY SPECIFICATIONS………………………………….………………. 9
6. INSTALLATION…………………………………………………………..…….. 10
7. CONTROLS……………………………………………………………….……… 14
8. OPERATIONS……………………………………………………………….….. 15
9. MAINTENANCE & TROUBLESHOOTING…………..……………….. 17

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Phoenix Mixer India Pvt. Ltd.
1.SAFETY INSTRUCTIONS
 Read safety instruction carefully and follow them for your own protection.
This Product is use on a nominal 115 or230 Volt circuit, as shown on the Name plate.
Connect the Product to an outlet having the same configuration as the Plug.
Wear safety Shoes when installing or relocating the machine.
Make sure the machine stands securely.
Keep your place clean & tidy. There is risk of accidents at untidy work place.
 Close the Machine when it is not being used.
Machine shall be connected to dedicated electrical circuit- No other device shall be connected to this
circuit.
This product is equipped with a cord having a grounding wire with an appropriate grounding plug.
The plug must be plugged into an outlet that is properly installed and grounded in accordance with all
local codes and ordinances.
This product shall be connected to a dedicated electrical circuit – no other devices shall be connected
to this circuit.
Removal of the plug from the outlet is the means for isolating the mixer from the power supply.
Ensure that the mixer is installed with the plug easily accessible to the operator.
This product is designed to operate only when the door is closed. DO NOT ATTEMPT TO ALTER
ELECTRICAL INTERLOCK MECHANISM
In case of emergency, press the Red Emergency Stop button.
 Do not overload the machine. Check that the weight and dimension of the mixing can are suitable
Use only undamaged and sturdy Mixing Can, If you don’t, the container may burst.
Never lift large and heavy Can into the machine.
The mixing Can has to be closed completely.
 Make sure that the mixing Can sits in central position on mixing table. Secure the container handle
with rubber bands or adhesive tape.
Take good care of the machine. Make sure that the moving parts move smoothly and without
restriction. Follow the maintenance instruction.
 Do not use high pressure equipment to clean the machine.
Make sure that the safety devices work properly and are clean.
 Do not use the machine if the door or the plastic shutter is damaged. if the shutter strip is broken,
do not reach into the in interior. There is risk of injury from rotating components.
 Do not start the machine with shutter open. Pull out power plug! There is high risk of accidents!
Before switching on the machine after maintenance work, check that no spanners or setting tools are
left inside the machine.
Examine the machine for signs of damage. Check regularly that all parts are in good working
condition. Have repairs carried out only by the manufacturer or an approved specialist.
Trained and authorized personnel shall use this product.

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Phoenix Mixer India Pvt. Ltd.
2. INTRODUCTION
MELANGE 5L is a revolutionary mixer, which is ideal for all your mixing requirements. MELANGE 5L Mixer
performs gyroscopic action, which enables in effective mixing, uniform blending and making homogeneous
mixer.
The MELANGE 5L mixer is specifically designed for point-of-sale color mixing applications as well as for semi-
industrial applications.
This mixer is ideal for mixing small cans up to 7kgs.
MELANGE 5L is user friendly.
The MELANGE 5L has been designed to meet the demands of the retail market.
The dimension of the machine makes it versatile and suitable for use in all environments.
The unique design results in reduced maintenance and in color mixing at the lowest cost per liter produced.
MELANGE 5L is a rugged and reliable mixer which performance and design exhibits the qualities of a strong and
sturdy engineering product and low maintenance.
Phoenix shall not be liable for any damage or injury incurred by non-compliance
with these regulations, or by not taking the usual and accepted precautions in
handing, operation or repair, even if not expressly stated in this manual.

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3. TECHNICAL SPECIFICATIONS
FEATURES
MELANGE 5L
MAXIMUM CAN WEIGHT
7
KG
MAXIMUM CAN HEIGHT
215
MM
MAXIMUM CAN DIAMETER
250
MM
OVAL AND MULTIPLA CANS
YES
CAN LOADING
MANUAL
CA
N MIXING (MIN
-
MAX) 1LIT
.
1
-
3
NOS(Ad
a
ptor Disc)
CAN MIXING (MIN
-
MAX) 4L
IT
.
1 NO
MINIMUM CAN HEIGHT
85
MM
GYRO OPEN (MAX)
220
MM
GYRO CLOSE (MIN))
65 MM
GYRO RPM
10
0
RPM
BOTTOM DISC RPM
180
RPM
CLAMPING
MANUAL
MAIN MOTOR
0.25
HP,SINGLE PHASE,230/
110Vac,50/60 Hz
.1425/1750
RPM
MAXIMUM NOISE LEVEL
55
Db
POWER SUPPLY
230V/50
-
60 Hz
POWER SUPPLY (OPTIONAL)
110 V/60Hz
TIMER
MACHANICAL TIMER (5 Min.)
LOCKING DOOR
D
EVICE
(Saf
e
ty Door
S/W)
AVAILABLE
/ MECHANICAL LOCK
GYROSCOPIC MOTION
CLOCKWISE
EME
RGENCY SWITCH
AVAILABLE
TRANSPORT ROLLER
(Cust
e
r
Wheel)
NOT
AVAILABLE
MACHINE DIMENSION
(W
x
D
x
H)
560
x
625
x
596
MM
PACKING DIMENSION (WxDxH)
580x645x640
MM
MACHINE NET WEIGHT
61
KG
MACHINE GROSS WEIGHT
73
KG

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EN 292 Part 1 and 2: 1991 Safety of Machinery – Basic concepts, general
Principles for design
EN 418: 1992 Safety of Machinery – Emergency stop
equipment, Functional aspects
EN60204 Part 1: 1997 Safety of machinery – Electrical equipment of
Machines-Specifications for general
requirements.
EN 954-1: 1996 Safety of Machinery – Safety related parts of
control
Systems- Part 1: General principles for design
EN 1088: 1995 Safety of machinery-Interlocking devices
associated with guards.
EN 294: 1992 Safety of machinery – Safety distances to prevent danger zones being reached by the
upper limbs.
EN 953: 1997 Safety of machines – Guards -General requirements for the design and
construction of fixed and movable for coating materials.
PrEN 12757-1 Mixing machinery for coating materials
- Materials used by Phoenix to manufacture the machine doesn’t undergo corrosions or deteriorations
(They are compatible) with the paints which have to be mixed.

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Phoenix Mixer India Pvt. Ltd.
4. WARRANTY
LIMITED WARRANTY: Phoenix warrants each unit manufactured to be free of defects in material and
workmanship for a period of twelve months. This warranty applies to single-shift operation and is counted from
the date of initial start-up. It covers all defects arising from faulty material or workmanship.
Please Note that all warranty claims must be accompanied by the original delivery note or initial start – up
report.
All essential warranty repair work must only be carried out by trained service engineers or by third parties
authorization from Phoenix. Unauthorized repair may render the warranty null and void.
Please return any defective parts or machines carriage-paid to our factory. Phoenix reserves the rights to decide
on whether cost-free parts replacement is applicable. Parts and labour covered by the warranty will be supplied
free of charge. The warranty does not cover travel cost, expenses or possible overnight accommodation resulting
from warranty repairs carried out off our premises.
Any other responsibility, with particular reference to damage claims, including foregone profit or other material
losses on the part of the customer, is expressly excluded.
Warranty and liability claims for personal or material damage are excluded if attributable to one or more of the
following causes.
The part unit shall be returned with transportation charges prepaid. If the fault has been caused by misuse or
abnormal conditions of operation, repairs will be billed at a normal cost. In this case, an estimate will be
submitted before works is started, if requested.
Always include serial number in any correspondence concerning the part unit.
The warranty expires: Twelve month after date of invoicing
 Operation of the machine with defective safety or protection device.
 Incorrect operation of the machine, as define in the operation instructions.
 Failure to observe the instruction in the operating manual with respect to set up, initial start up,
operation and maintenance of the machine.
 Fault and damage cause by dirt or incorrect cleaning schedules, with particular reference to leaks and
damaged Cans.
 Unauthorized structural modification to the machine.
 Incorrect monitoring of parts subject to wear and consumables.
 Unauthorized repairs or fitting of non original parts.
 Damage caused by the impact of foreign bodies or majeure force.
We reserve the right to make amendments as a result of on going advance in the technical field.

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Phoenix Mixer India Pvt. Ltd.
5. SAFETY SPECIFICATIONS
Compliance with safety requirements:
This mixer must be used and serviced by authorized and trained personnel only. Improper use or servicing may
result in dangerous situations or accidents.
Risk to personnel is possible in two areas:
Operator area
Maintenance area
Maintenance area
Operator area
THIS EQUIPMENT MUST BE GROUNDED.
Attention!!!
Connect this product to a dedicated electrical circuit – no other devices shall be
connected to this circuit. Do not use extension cords to connect this product.
Attention!!!
Only trained personnel shall be permitted access to the electrical wiring within the
machine. DO NOT USE THIS PRODUCT IF THE BACK PANEL IS NOT IN PLACE.

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The machine is equipped with a power supply cable having the following specifications:
Length : 8 FT
Size : 20 AWG
The machine shall be connected to a dedicated, grounded circuit, protected by a 15 A circuit breaker. All wiring
shall be in accordance with local codes
Important:
The power supply cable conductors are color-coded as follows:
GREEN or GREEN/YELLOW — GROUND
WHITE or BLUE/BLACK — NEUTRAL
BLACK or BROWN/RED — LINE
Service safety rules:
1. Prior to performing any maintenance or inspection of the MELANGE disconnect the power plug from
the electrical outlet in order to ensure that the MELANGE cannot start unexpectedly.
2. To prevent injuries to personnel ensure that all removable panels are in place and properly secured
except for any necessary inspections or maintenance.
3. Do not disable or override any of the installed safety features such as the door lock system.
4. The MELANGE 5L shall be installed in an environment conforming to the appropriate local regulations.
A permit issued by the local authority may be required. Keep the number of paint cans in the
immediate area of the machine to a minimum.
5. Do not store flammable materials or other materials inside the machine. The area in which the
MELANGE 5L is installed must be kept free of exposed flames, incandescent fixtures or other devices
that might create sparks.
6. It is recommended that a ventilation system, guaranteed to maintain the concentration of dangerous
vapors around electrical components at less than 30%, be installed.
7. When the MELANGE 5L is not being used for a period of time (such as at the end of the work day),
ensure that it is empty (no paint can inside), close the door and unplug the power plug from the
outlet.
8. Ensure that all tools are removed from inside the machine after any maintenance work.
RESIDUAL RISK
Residual risks list for the user:
The MELANGE 5L, and its operating and service instructions, have been developed giving careful
consideration to the safety of the user and service technician. However, there are situations where
risks can be reduced but not eliminated completely.
RISK PRECAUTION
Injury or crushing during loading and
unloading operations.
Use protective gloves and safety shoes during loading
and unloading operations.
Abrasions and injuries caused by sharp
edges on the cans being used
Use prote
ctive gloves during loading and unloading
operations.
Liquid leakage form the cans being used
Thoroughly clean the operator and maintenance areas.
Keep these areas clean.

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Phoenix Mixer India Pvt. Ltd.
Personal protection for user:
The MELANGE 5L, when properly operated and maintain, presents minimal risk to the user. However, it is
recommended that the user wear suitable protective equipment (safety glasses, safety shoes with non-slip soles
and gloves), in particular when loading and unloading the mixer.
General danger situations:
There are no specifically identified hazard related to the operation and maintenance of the MELANGE (e.g. fire
risk, issue or dispersion of dangerous products). However, it is recommended that a powder type fire
extinguisher, suitable for electrical fires, be readily accessible.
Safety devices:
The machine is equipped with the following safety devices:
 Emergency Stop Button
 Mechanical Door Lock / Limit Switch
Emergency Stop Button
For safety reasons, all users should know the location of the Emergency Stop button, and how to use it.
The RED Emergency Stop push button is located on the Left Hand control panel on the top front of the mixer – to
the left of the door. Pushing the button will immediately cut power to the motor control relay, stopping the
motor. To reset the button and restore the mixer to normal operation mode, rotate the button clockwise.
Mechanical Door Lock and Limit Switch
The MELANGE 5L is equipped with a safety device which prevents start up of the mixing cycle when the door is in
the open position. It also locks the door in the closed position during the mixing cycle.

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Phoenix Mixer India Pvt. Ltd.
6. INSTALLATION
INSTALLATION CONDITIONS:
Before unpacking and installing the MELANGE Mixer, please make sure of the following:
 The crate/packaging in which the MELANGE 5L was shipped has not been damaged in any way.
 The floor on which the MELANGE 5L is to be located is firm and level
 An electrical receptacle on a properly grounded, dedicated, 5 A, 115 or 230 V circuit is available in the
immediate vicinity. The circuit shall be installed in accordance with local codes. The receptacle shall
be of a configuration appropriate for the voltage and current rating of the circuit.
INSTALLATION:
It is recommended that, during the installation of the mixer, protective gloves be worn in order to prevent hand
injuries.
 Unpack the MELANGE 5L Mixer.
 Ensure the machine has not been damaged in any way
 Position the mixer in the desired location. When it’s a small size mixer, can be position on Table also
 Using the four leveling feet, level the machine, ensuring that all four feet are properly supporting the
machine.

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Phoenix Mixer India Pvt. Ltd.
7. CONTROLS
LEFT HAND CONTROL PANEL
RIGHT HAND CONTROL PANEL
Mechanical Timer
-
sets mixing time
Emergency Stop
Button
ON/OFF Button

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Phoenix Mixer India Pvt. Ltd.
MECHANICAL DOOR LOCK
Turn the knob
clockwise to open shutter

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Phoenix Mixer India Pvt. Ltd.
8. OPERATIONS
TURN ON MACHINE (Connect to power):
 Ensure the Emergency Stop button is engaged – push to engage if necessary
 Plug the mixer into the appropriate electrical receptacle. Ensure the RED indicating button on the left
hand side control panel, is ON.
Mechanical Timer: After completing the cycle, Timer will run down to ZERO and machine will be OFF
CAN LOADING:
 Open the MELANGE 5L Mixer door to its fully open position by turning Black Knob Y to clockwise
direction
1. Ensure the Can Holder Assembly is in the vertical, top dead center (TDC) position, with the Clamp
Mechanical Mechanism at the top. If it is not rotate the can holder assembly to take it to TDC
position.
2. Open the Can Clamping Plates by turning revolving handle X to Clockwise direction till its full open
Y

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 Position the can on the bottom Disc. Using the concentric rings on the bottom Disc as a guide, ensure
the can is properly centered.
X
X

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 Rotate the black handle X in clockwise direction to securely clamp the can between the plates.
 Once the can is clamped, Clamping bar will lock inside automatically and give filling on lock
 Close the door to the fully closed position.
 Note: Do not force the door. If the can is not clamped
MIXING:
Mechanical Timer:
 Set the desired mix time by turning the knob on the mechanical timer to the appropriate position.
 Gyro will spin for the set time to mix the paint.
Once the set time has expired, the Can Holder Assembly will come to a stop.
To STOP the mixer during an emergency situation, push the Emergency Stop button. Once the
machine has stopped, release the Emergency Stop button by turning it clockwise.
USE THE EMERCENCY STOP BUTTON IN AN EMERGENCY SITUATION ONLY
Note: Always remove the can from the mixer after the mix cycle has been completed. Follow the
UNLOADING instructions. Below.

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UNLOADING THE CAN:
1. Open the MELANGE 5L Mixer door to its fully open position by turning black knob Y in clockwise
direction
2. Slowly rotate the Assembly to the vertical, top dead center (TDC) position.
3. Rotate Revolving knob Anti – Clockwise to open the clamp plate and remove can from can holder
assembly.
Y

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9. MAINTENANCE & TROUBLESHOOTING
Monthly Maintenance:
1) Apply grease on Screw shaft and Guide shaft of EP 90 Lithium base
2) Accidental spillage of the paint must be cleaned then and there to avoid difficulties after it gets dried-up
3) Always ensure proper tension of Belts to reduce mixing time
Troubleshooting:
PROBLEM
TROUBLE SHOOT
ING
Machine is not turning on

Check the Mains supply.
 Check MCB Position, it should be ON.
 Check the Power supply
 Check plug or lose wire.
 Check motor belts.
Main Motor not running / working

Check Emergency switch
 Check Motor mechanism and Motor capacitor.
 Check supply on On/Off switch
Machine vibrates during operation

Check the floor flatness. If the floor surface is not
plain, then shift the Machine on a plain / flat
surface.
Machine makes a loud noise after
every revolution

Check the foundation of the Motor.
 Check the fitting of gear box
Container clamped does not rotate
along its axis even though the
machine is rotating.

Check the “V” belt for proper tension.
 If the belt is found loose then replace the same
with a new one.
Clamped containe
r becomes loose

Tight clamping bar properly.
 Ensure lock is engaged in clamping bar
Aluminum
Plates
does not slide
smoothly.

Clean the screw Shafts and apply the
 general-purpose grease
Machine is giving shock while in
operation

Check for proper grounding. If the
 earthling is not proper consult an Electrician.
Note: Shutter will not open when the Power is OFF

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Phoenix Mixer India Pvt. Ltd.
THANK YOU
Phoenix Mixer India Pvt. Ltd.
Plot No 7, Collage Road, Vadkun,
Dahanu Road - 401602
Dist: Palghar,
Maharashtra.
INDIA
Phone: + 91-2528 221120 / 223324
www.phoenixmixer.com
An ISO 9001:2015 Certified Company