phytron phyMOTION AIOM01 User manual

phytron
10/2015 Manual MA 1288-A004 EN
phyMOTIONTM
Analogue I/O Module
AIOM01 / AIM01 and AOM01
Firmware Version:
V1.0.01 (Loader)
V1.0.0 (System)
Hardware Version:
AIOM01 V1.0 (F)
AIM01 V1.0 (F)
AOM01 V1.0 (F)
TRANSLATION OF THE ORIGINAL GERMAN MANUAL

Manual AIOM01 / AIM01 / AOM01
MA 1288-A004 EN 2
©2015
All rights with:
Phytron GmbH
Industriestraße 12
82194 Gröbenzell, Deutschland
Tel.: [phone]
Fax: [phone]
Intention of the manual:
In this manual you will find descriptions and specifications of the phyMOTIONTM module:
Analogue Input- and Output module AIOM01 / AIM01 / AOM01
Digital Input and Output Module DIOM01/DIOM0a.
This manual is a supplementary volume to the operating instructions
phyMOTIONTM Modular Multi-axis Controller for Stepper Motors
In the manual phyMOTIONTM Modular Multi-axis Controller for Stepper Motors
(http://www.phytron.de/phyMOTION) are the descriptions of the features and specifications
for the phyMOTIONTM stepper motor controller.
Every possible care has been taken to ensure the accuracy of this technical manual. All
information contained in this manual is correct to the best of our knowledge and belief but
cannot be guaranteed. Furthermore we reserve the right to make improvements and
enhancements to the manual and / or the devices described herein without prior
notification.
We appreciate suggestions and criticisms for further improvement.
Email address: [e-mail]
Questions about the use of the product described in the manual that you cannot find
answered here, please contact your representative of phytron (http://www.phytron.eu/) in
your local agencies

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1 Legal Instructions
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This manual:
Read this manual very carefully before mounting, installing and operating the
device and if necessary further manuals related to this product.
- Please pay special attention to instructions that are marked as follows:
DANGER –
Serious injury! Indicates a high risk of serious injury or death!
DANGER –
Serious injury from
electric shock!
Indicates a high risk of serious injury or
death from electric shock!
WARNING –
Serious injury
possible!
Indicates a possible risk of serious injury
or death!
WARNING –
Serious injury from
electric shock!
Indicates a possible risk of serious injury
or death from electric shock!
CAUTION –
Possible injury! Indicates a possible risk of personal injury.
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CAUTION –
Possible damage! Indicates a possible risk of damage to equipment.
CAUTION –
Possible damage
due to ESD!
Refers to a possible risk of equipment
damage from electrostatic discharge.
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”Any heading“ Refers to an important paragraph in the
manual.

Manual AIOM01 / AIM01 / AOM01
MA 1288-A004 EN 4
Qualified personnel
WARNING – Serious injury possible!
Serious personal injury or serious damage to the machine and drives could be
caused by insufficiently trained personnel!
Without proper training and qualifications damage to devices and injury might
result!
- Design, installation and operation of systems may only be performed by
qualified and trained personnel.
- These persons should be able to recognize and handle risks emerging
from electrical, mechanical or electronic system parts.
- The qualified personnel must know the content of this manual and be
able to understand all documents belonging to the product. Safety
instructions are to be provided.
- The trained personnel must know all valid standards, regulations and
rules for the prevention of accidents, which are necessary for working
with the product.
Safety Instructions
Further Manual
This manual is in addition to the following main manual:
“phyMOTIONTM Modular Multi-axis Controller for Stepper Motors”
- First, read the main manual and then continue with this manual.
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Intended use:
The phyMOTIONTM is designed for operating in a drive system.
- An installation is allowed only if the requirements of the EC Machinery
and EMC Directives are conformed with.
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Part of a machine:
This product is used as a part of a complete system, therefore risk
evaluations concerning the specific application must be made before using
the product.
- Safety measures have to be taken according to the results and be
verified.
- Personnel safety must be ensured by the concept of this overall system
(e.g. machine concept).
WARNING – Serious injury from electric shock! If the phyMOTIONTM is not operated with SELV/PELV voltages, the risk of
dangerous voltages may be on the device. Touching these components

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carrying high voltages can cause serious injury or death from electric shock:
- Always observe the safety concept SELV / PELV to ensure safe
isolation and separation of low voltage supplies from the mains.
WARNING – Serious injury from electric shock!
During electrical installation cables, connectors, etc. can be live.
- Before starting wiring, make sure that none of the power supplies
are connected to the primary side of the mains supply. Isolate the
power supplies from the mains or remove the appropriate fuses.
- All modules must be inserted and screwed into the phyMOTIONTM
housing before powering up. If necessary, unoccupied module slots
must be covered with the supplied blank front plates.
Never operate the equipment when open.
- Do not plug or unplug the modules while powered.
- Do not plug or unplug the connectors while powered.
- If the equipment was energised, wait 3 minutes after power off to allow
the capacitors to discharge and ensure that there are no residual
charges on cables, connectors and boards.

Manual AIOM01 / AIM01 / AOM01
MA 1288-A004 EN 6
2 Contents
1Legal Instructions ....................................................................................................3
2Contents....................................................................................................................6
3Module Overview AIOM01 / AIM01 / AOM01 ..........................................................7
4Technical Data..........................................................................................................8
4.1 Declaration of Conformity.....................................................................................8
4.2 Mechanical Data.................................................................................................10
4.3 Features.............................................................................................................11
5Installation ..............................................................................................................13
5.1 Mechanical Installation of the AIOM01 module..................................................13
5.2 Electrical Installation...........................................................................................15
5.2.1 Connectors - Overview................................................................................15
5.2.2 Pin Assignment ...........................................................................................16
5.2.3 Input Wiring (AIOM / AIM)...........................................................................17
5.2.4 Output Wiring (AIOM / AOM)......................................................................17
6Commissioning ......................................................................................................19
6.1 Diagnostics by the LEDs....................................................................................20
6.2 Parameterising the Module ................................................................................21
7Service.....................................................................................................................22
8Warranty, Disclaimer and Registered Trademarks .............................................23
8.1 Disclaimer...........................................................................................................23
8.2 Warranty.............................................................................................................23
8.3 Registered Trademarks......................................................................................23
9Index........................................................................................................................47H24

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3 Module Overview AIOM01 / AIM01 / AOM01
AIOM stands for „Analogue Input Output Module“ and is used in the modular stepper
motor controller phyMOTIONTM. The analogue IO module is controlled by the main
controller module (MCM) and depending on the equipment version, it contains 4 of both
analogue, electrically isolated inputs and outputs (AIOM01); only 4 analogue inputs
(AIM01); or only 4 analogue outputs (AOM01).
Fig.1 AIOM01 front view
The inputs or outputs are defined as follows:
•4 analogue inputs: ± 10 V bipolar, 0…10 V, 0…20 mA
resolution: 14 bit
sampling: 416 Hz
electrically isolated
•4 analogue outputs: ± 10 V bipolar, 0…10 V, 0…20 mA
resolution: 16 bit
short circuit proof (voltage output), max. output current 16 mA
thermal overload protection
electrically isolated

Manual AIOM01 / AIM01 / AOM01
MA 1288-A004 EN 8
4 Technical Data
4.1 Declaration of Conformity

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Manual AIOM01 / AIM01 / AOM01
MA 1288-A004 EN 10
4.2 Mechanical Data
Dimensions 100 x 100 mm (without front panel)
Weight 66 g / 87 g (without / with front panel)
Mounting Plug-in module into the modular stepper motor controller
phyMOTIONTM
Mounting position Vertical

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4.3 Features
Performance Characteristics
Superior controller Modular controller phyMOTIONTM
Supply voltage 24 VDC internal via central supply point at thePOWM01 or
POWM02 module
Current consumption
maximum 75 mA at 5 VDC internal
5 mA at 24 VDC
Cable length – analogue
inputs / outputs 30 m;
if longer (100 m max.) use shielded cable and connect shield
close to the controller.
Status LEDs see chap. 6.1

Manual AIOM01 / AIM01 / AOM01
MA 1288-A004 EN 12
Interfaces
4 analogue outputs O1 to O4
output level: ± 10 V bipolar, 0…10 V, 0…20 mA
(tolerance 0.5 %: ± 0.05 V, ± 0.1 mA)
max. output current: 16 mA (in the voltage mode)
resolution: 16 Bit
short circuit proof
thermal overload protection
max. switching frequency: 1 kHz
4 analogue inputs I1 to I4
input level: ± 10 V bipolar, 0…10 V, 0…20 mA
(tolerance 0.5 %: ± 0.05 V, ± 0.1 mA)
resolution: 14 Bit
sampling: 416 Hz
electrically isolation
I/O supply ± 15 V, +5 V
Communication via
backplane bus Proprietary phytron bus
Communication and Programming
Programming Via phytron‘s programming environment phyLOGICTM
ToolBox
Communication Master-slave communication. The AIOM01, AIM01 or
AOM01 is slave and communicates with the MCM01 main
controller module.

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5 Installation
5.1 Mechanical Installation of the AIOM01 module
Phytron always delivers the phyMOTION™ completely assembled in order to make sure
you can start with the installation and the wiring right away.
Further manual
Detailed information on this subject is in a supporting manual:
“phyMOTIONTM Modular Multi-axis Controller for Stepper Motors”
In case you receive an individually packed AIOM01 as an expansion module or after repair
or service unpack the module in ESD protected area only.
CAUTION – Possible damage by ESD!
The modules of the phyMOTIONTM consist of sensitive electronic
components that can be destroyed by electrostatic discharge voltages.
- Always store and transport single modules in ESD protective
packaging.
- Always handle the components in compliance with the ESD protection
measures.
- No liability is accepted for any consequences resulting from improper
handling or non-ESD-friendly packaging.
Identify the correct slot position for your AIOM01 module referring to your order and
documentation – the AIOM01 needs a POWM01 power supply module and the MCM main
controller module.
Before integrating or switching modules always make sure that the phyMOTION™ is shut
down and the power supplies are disconnected.

Manual AIOM01 / AIM01 / AOM01
MA 1288-A004 EN 14
WARNING – Serious injury from electric shock!
During electrical installation cables, connectors, etc. can be live.
- Before starting wiring, make sure that none of the power supplies
are connected to the primary side of the mains supply. Isolate the
power supplies from the mains or remove the appropriate fuses.
- All modules must be inserted and screwed into the phyMOTIONTM
housing before powering up. If necessary, unoccupied module
slots must be covered with the supplied blank front plates.
Never operate the equipment when open.
- Do not plug or unplug the modules while powered.
- Do not plug or unplug the connectors while powered.
- If the equipment was energised, wait 3 minutes after power off to
allow the capacitors to discharge and ensure that there are no
residual charges on cables, connectors and boards.
Make sure not to leave free slots in between modules so the module addressing sequence
can work correctly.
Push the sandwich module carefully into the guide rail until the rear contacts the housing
frame of the phyMOTIONTM.
In the last few millimetres the module’s plug has to match with the backplane’s socket. You
should be able to push in the module with light pressure. In case you experience problems
move the module’s front plate slightly to the left and to the right while pushing in the
module, so that the plug’s pins can slide into the backplane’s socket.
As soon as the module’s front plate contacts the housing’s frame the module is integrated
properly and can be fixed with two electro-conductive bolts.
Now you can start with the electrical installation.

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5.2 Electrical Installation
Ensure sufficient bending radius of the cables during installation. Do not lay the cables in
tension or bend them.
We recommend labelling the mating connectors to prevent interchanging the connectors.
If all the connections are made, the last step is to plug in the power supply to the mains.
5.2.1 Connectors - Overview
Connector Number of
pins Connector on the module (Phoenix) Mating connector
(Phoenix)
Mating
connector
ID number
I/Os 2x8 MCDN1,5/8-G1-
3,5P26 FMC1,5/8-ST-3,5 10005881
Power supply 2x2 MCDN1,5/2-G1-
3,5P26 FMC1,5/2-ST-3,5 10007077
The mating connector is included in delivery of the module and is usually plugged into the
module at the factory.

Manual AIOM01 / AIM01 / AOM01
MA 1288-A004 EN 16
5.2.2 Pin Assignment
In the following the pin assignment:
Fig.2 Pin assignment
Use the specified mating connectors for wiring.

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5.2.3 Input Wiring (AIOM / AIM)
± 10 V / 0…10 V (± 0.05 V) 0...20 mA (± 0.1 mA)
Fig.3 Input wiring
5.2.4 Output Wiring (AIOM / AOM)
0...20 mA (± 0.1 mA) ± 10 V / 0…10 V (± 0.05V)
Fig.4 Output wiring

Manual AIOM01 / AIM01 / AOM01
MA 1288-A004 EN 18
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CAUTION – Possible damage!
Damage of the module by wrong connection.
- Do not exchange the 8 pin limit switch connector with the
8 pin connector for the encoder evaluation.

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6 Commissioning
Please read the manual for basic commissioning information of the AIOM01 module:
Further manual
Detailed information on this subject is in a supporting manual:
“phyMOTIONTM Modular Multi-axis Controller for Stepper Motors”
The programming environment phyLOGICTM ToolBox is explained in the following manual:
Further manual
Detailed information on this subject is in a supporting manual:
“phyLOGICTM ToolBox – Communication Software for the phyMOTIONTM
Stepper Motor Controller“
For programming the sequential program please read:
Further manual
Detailed information on this subject is in a supporting manual:
“phyLOGICTM Command Referencefor the phyMOTIONTM Controller”
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CAUTION – Possible damage!
Some modules are set to a default value on delivery. So e.g., the motor
current must be set to the corresponding value (see the motor data from
the motor manufacturer). Connected components like motors can be
damaged by incorrectly set values.
- Please check if the parameters are correct before starting.

Manual AIOM01 / AIM01 / AOM01
MA 1288-A004 EN 20
6.1 Diagnostics by the LEDs
The LEDs indicate the status of the AIOM module by colour and blinking:
Fig.5 Status LEDs
Status LEDs Status LEDs I/O
Top left Top right
off No power supply available I/Os not active
green Isolated
supply: OK OK
output
O1 to O4
lights up when 25 %
of the output value
are reached.
red –
Slowly blinking (≈2
Hz): module is not
addressed
Fast blinking (≈5 Hz):
error
input
I1 to I4
lights up when 25 %
of the input value are
reached.