phytron phyMOTION MCM02.1 User manual

phytron
10/2015 Manual MA 1291-A005 EN
phyMOTIONTM
CPU and Bus Module
MCM02.1 / MCM03.1
Firmware Version from:
V1.0.3 (Loader)
V1.0.07 (System)
V2.5.0 (phyLOGIC System)
TRANSLATION OF THE GERMAN ORIGINAL MANUAL

Manual MCM02 / MCM03
MA 1291-A005 EN 2
©2015
All rights with:
Phytron GmbH
Industriestraße 12
82194 Gröbenzell, Germany
Tel.: [phone]
Fax: [phone]
In this manual you will find the descriptions of the features and specifications of the
phyMOTIONTM module: CPU and Bus Module MCM02 and MCM03
(http://www.phytron.de/phyMOTION).
This manual is supplementary to the “phyMOTIONTM Modular Multi-axis Controller for
Stepper Motors” manual.
Every possible care has been taken to ensure the accuracy of this technical manual. All
information contained in this manual is correct to the best of our knowledge and belief but
cannot be guaranteed. Furthermore we reserve the right to make improvements and
enhancements to the manual and / or the devices described herein without prior
notification.
We appreciate suggestions and criticisms for further improvement.
Email address: [e-mail]
Questions about the use of the product described in the manual that you cannot find
answered here, please contact your representative of Phytron (http://www.phytron.de/) in
your local agencies.

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3 MA 1291-A005 EN
1 Legal Information
i
This manual:
Read this manual very carefully before mounting, installing and operating the
device and if necessary further manuals related to this product.
- Please pay special attention to instructions that are marked as follows:
Key of hazard warnings
DANGER –
Serious injury! Indicates a high risk of serious injury or
death!
DANGER –
Serious injury from
electric shock!
Indicates a high risk of serious injury or
death from electric shock!
WARNING –
Serious injury
possible!
Indicates a possible risk of serious injury
or death!
WARNING –
Serious injury from
electric shock!
Indicates a possible risk of serious injury
or death from electric shock!
CAUTION –
Possible injury! Indicates a possible risk of personal
injury.
i
CAUTION –
Possible damage! Indicates a possible risk of damage to
equipment.
CAUTION –
Possible damage
due to ESD!
Refers to a possible risk of equipment
damage from electrostatic discharge.
i
”Any heading“ Refers to an important paragraph in the
manual.

Manual MCM02 / MCM03
MA 1291-A005 EN 4
Observe the following safety instructions!
Qualified personnel
WARNING – Serious injury possible!
Serious personal injury or serious damage to the machine and drives could
be caused by insufficiently trained personnel!
Without proper training and qualifications damage to devices and injury
might result!
- Design, installation and operation of systems may only be performed
by qualified and trained personnel.
- These persons should be able to recognize and handle risks
emerging from electrical, mechanical or electronic system parts.
- The qualified personnel must know the content of this manual and be
able to understand all documents belonging to the product. Safety
instructions are to be provided.
- The trained personnel must know all valid standards, regulations and
rules for the prevention of accidents, which are necessary for
working with the product.

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5 MA 1291-A005 EN
Safety Instructions
Further Manual
This manual is in addition to the following main manual:
“phyMOTIONTM Modular Multi-axis Controller for Stepper Motors”
- First, read the main manual and then continue with this manual.
i
Intended use:
The phyMOTIONTM is designed for operating in a drive system.
- An installation is allowed only if the requirements of the EC
Machinery and EMC Directives are conformed with.
i
Part of a machine:
This product is used as a part of a complete system, therefore risk
evaluations concerning the specific application must be made before using
the product.
- Safety measures have to be taken according to the results and be
verified.
- Personnel safety must be ensured by the concept of this overall
system (e.g. machine concept).
WARNING – Serious injury from electric shock! If the phyMOTIONTM is not operated with SELV/PELV voltages, the risk of
dangerous voltages may be on the device. Touching these components
carrying high voltages can cause serious injury or death from electric shock:
- Always observe the safety concept SELV / PELV to ensure safe
isolation and separation of low voltage supplies from the mains.
WARNING – Serious injury from electric shock!
During electrical installation cables, connectors, etc. can be live.
- Before starting wiring, make sure that none of the power supplies
are connected to the primary side of the mains supply. Isolate the
power supplies from the mains or remove the appropriate fuses.
- All modules must be inserted and screwed into the phyMOTIONTM
housing before powering up. If necessary, unoccupied module
slots must be covered with the supplied blank front plates.
Never operate the equipment when open.
- Do not plug or unplug the modules while powered.
- Do not plug or unplug the connectors while powered.
- If the equipment was energised, wait 3 minutes after power off to
allow the capacitors to discharge and ensure that there are no
residual charges on cables, connectors and boards.

Manual MCM02 / MCM03
MA 1291-A005 EN 6
2 Contents
1Legal Information.....................................................................................................3
2Contents....................................................................................................................6
3MCM02 / MCM03 Module Overview.........................................................................7
4Technical Data........................................................................................................10
4.1 Declaration of Incorporation: Modules gen. and ext. Supply EXT.....................10
4.2 Declaration of Incorporation: Modules with internal Supply INT.........................12
4.3 Mechanical Data.................................................................................................14
4.4 Features.............................................................................................................15
4.5 Functional Description........................................................................................17
5Installation ..............................................................................................................18
5.1 Mechanical Installation of the MCM Modules.....................................................18
5.2 Electrical Installation...........................................................................................20
5.2.1 Connectors - Overview................................................................................20
5.2.2 Connection Plan for ProfiBus......................................................................21
5.2.3 Connection Plan for ProfiNet/Ethernet........................................................22
5.2.4 Connection Plan for USB Interface .............................................................23
6Commissioning ......................................................................................................24
6.1 REMOTE/LOCAL-Switch R/L.............................................................................24
6.2 Reset button.......................................................................................................25
6.3 Diagnostics by the LEDs....................................................................................25
7Service.....................................................................................................................26
8Warranty, Disclaimer and Registered Trademarks .............................................27
8.1 Disclaimer...........................................................................................................27
8.2 Warranty.............................................................................................................27
8.3 Registered Trademarks......................................................................................27
9Index........................................................................................................................28

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3 MCM02 / MCM03 Module Overview
MCM02 stands for "Main Controller Module." This module is the intelligent head unit of
phyMOTIONTM and thus part of each device. The module carries the main CPU and an
optional selectable host interface.
It provides the external supply voltages for the power stages (24 VDC to 70 VDC), as well as
the supply for I/Os and limit switches (24 VDC isolated). The operating voltage of the single
modules must be considered.
From the supply voltage for the power stages (24 VDC to 70 VDC) the internal logic voltage
of 5 V is generated.
Fig. 1: MCM02 and MCM03 front view e.g. with Ethernet

Manual MCM02 / MCM03
MA 1291-A005 EN 8
Intelligent CPU:
•Controls and administers up to 64 modules (in the current housing concept limited to
21 modules per device)
•Program and register memory up to 4 MB
•Internal memory expandable with future memory modules
•Script program administration
•Firmware administration
•Elegant programming with phyLOGICTM
Power Supply:
EXT MCM02:
•24 to 70 VDC supply voltage (for motors and generates internally the logic voltages)
– 20 A max.
•Electrically isolated 24 VDC for inputs/outputs, limit and reference switches
The external supply must be designed for the required current (e.g. by the SPH 240-
2410-24 power supply unit).
INT MCM03:
•No external supply (internal supply)
•24 VDC output voltage:
The total current at + 24VDC for all inputs / outputs, as well as limit and reference
switches, encoders and sensors incl. the 24 VDC tap of MCM03 and/ MCM04
modules must not exceed the value of 5 A per total phyMOTIONTM.
Operating switches
•Remote/Local switch
•Reset button
USB interface (mini USB connector)
Selectable communication interface:
•Ethernet
•ProfiBus
•ProfiNet
•Bluetooth

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Ordering code of the main controller module (MCM):
Ordering code (example): MCM02-PBS01
Ordering code (example): MCM03-PBS01

Manual MCM02 / MCM03
MA 1291-A005 EN 10
4 Technical Data
4.1 Declaration of Incorporation: Modules gen. and ext. Supply EXT

phytron
11 MA 1291-A005 EN

Manual MCM02 / MCM03
MA 1291-A005 EN 12
4.2 Declaration of Incorporation: Modules with internal Supply INT

phytron
13 MA 1291-A005 EN

Manual MCM02 / MCM03
MA 1291-A005 EN 14
4.3 Mechanical Data
Dimensions 100 x 100 mm (without front panel)
Weight MCM02: 79 g without and 95 g with front panel
MCM03: 74 g without and 90 g with front panel
Mounting Plug-in module into the modular stepper motor controller
phyMOTIONTM
Mounting position Vertical

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15 MA 1291-A005 EN
4.4 Features
Features
Power supply 24…70 VDC / max. 20 A (motor voltage UB)
+24VDC (±20 %) electrically isolated / max. 5 A (I/O
supply)
5 VDC (powered internally by 24...70 V).
MCM02 EXT
24…70 VDC / max. 20 A (motor voltage UB)
+24VDC (±20 %) electrically isolated / max. 5 A (I/O
supply)
5 VDC (powered internally by 24...70 V)
MCM03 INT
Supply in the phyMOTIONTM device
+24VDC (±20 %) electrically isolated / max. 5 A (I/O
supply)
The total current at + 24VDC for all inputs / outputs, as well
as limit and reference switches, encoders and sensors incl.
the 24 VDC tap of MCM03 and POWM04 modules must not
exceed the value of 5 A per total phyMOTIONTM.
Potential separation between 24…70 VDC and 24 VDC I/O
Current capacity max. 20 A / UB, max. 5 A / +24 VDC
Current consumption
(max.) 180 mA (logic voltage)
Power loss 1400 mW at UB= 70 V
Over voltage protection Transil diodes
Short circuit protection Logic voltage (5 V): chip fuse 1 AT
UB: 2 x 10 A
Diagnostic 2 status LEDs on the front panel for diagnostic
Operating modes of the
controller •Remote
•Local: Stand-alone device with sequence program
Refresh rate 2 ms

Manual MCM02 / MCM03
MA 1291-A005 EN 16
Interfaces
24-70 VDC Motor power
supply (MCM02 EXT) 24 VDC to 70 VDC input range for the supply of the power
stages and for generating the internal logic supply.
24 VDC I/O power supply
(MCM02 EXT) Separate 24 VDC for the supply of I/Os (e.g. digital
inputs/outputs of the DIOM01), limit and reference switches
(e.g. on the I1AM01, INAM01 and EXAM01).
24 VDC Output voltage
(MCM03 INT) 24 VDC for connection of i.e. sensors
The total current at + 24VDC for all inputs / outputs, as well
as limit and reference switches, encoders and sensors incl.
the 24 VDC tap of MCM03 and POWM04 modules must not
exceed the value of 5 A per total phyMOTIONTM.
USB USB mini (female) for PC connection
Communication via
backplane bus Proprietary phytron bus
Bus connection host Selectable host interface: Ethernet, ProfiBus, ProfiNet,
Bluetooth
Communication and programming
Programming via phytron‘s programming environment phyLOGICTM
Toolbox
Communication Master slave communication with all modules and interfaces
of the phyMOTIONTM.
Memory Up to 4 MB
HMI Internal interface for an integrated touch panel (TPM01)
Bluetooth interface (BTS01 module) for operating an
Android-based Tablet

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17 MA 1291-A005 EN
4.5 Functional Description
System control
The MCM02 controls the complete program sequence and coordinates all the modules
(master-slave communication, interrupt enabled), HMI and interfaces.
Power supply:
EXT MCM02:
•24 to 70 VDC supply voltage (for motors and generates internally the logic voltages) –
max. 20 A
•Optional electrically isolated 24 VDC for inputs/outputs, limit and reference switches
INT MCM03:
•24VDC output voltage
The total current at + 24VDC for all inputs / outputs, as well as limit and reference
switches, encoders and sensors incl. the 24 VDC tap of MCM03 and POWM04
modules must not exceed the value of 5 A per total phyMOTIONTM.
Communication module
The MCM02 can be expanded with a communication module containing either an
Ethernet, ProfiNet, ProfiBus or USB interface (with electrically isolation).
Operation
•Remote/Local for switching the mode from Remote (controller receives the
commands via HOST interface) to Local (the controller is running in pure stand-
alone mode with a sequential program).
•Reset button for the resetting of the controller

Manual MCM02 / MCM03
MA 1291-A005 EN 18
5 Installation
5.1 Mechanical Installation of the MCM Modules
Phytron always delivers the phyMOTION™ completely assembled in order to make sure
you can start with the installation and the wiring right away.
Further manual
Detailed information on this subject is in a supporting manual:
“phyMOTIONTM Modular Multi-axis Controller for Stepper Motors”
You’ll get the MCM only as a single module card, if you sent it to us for reasons of
maintenance or repair.
In case you receive an individually packed MCM as an expansion module or after repair or
service unpack the module in ESD protected area only.
CAUTION – Possible damage by ESD!
The modules of the phyMOTIONTM consist of sensitive electronic
components that can be destroyed by electrostatic discharge voltages.
- Always store and transport single modules in ESD protective
packaging.
- Always handle the components in compliance with the ESD
protection measures.
- No liability is accepted for any consequences resulting from
improper handling or non-ESD-friendly packaging.
The MCM module is inserted always at the first position in the rack.
Before integrating or switching modules always make sure that the phyMOTION™ is shut
down and the power supply is disconnected.

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19 MA 1291-A005 EN
WARNING – Serious injury from electric shock!
During electrical installation cables, connectors, etc. can be live.
- Before starting wiring, make sure that none of the power supplies
are connected to the primary side of the mains supply. Isolate the
power supplies from the mains or remove the appropriate fuses.
- All modules must be inserted and screwed into the phyMOTIONTM
housing before powering up. If necessary, unoccupied module
slots must be covered with the supplied blank front plates.
Never operate the equipment when open.
- Do not plug or unplug the modules while powered.
- Do not plug or unplug the connectors while powered.
- If the equipment was energised, wait 3 minutes after power off to
allow the capacitors to discharge and ensure that there are no
residual charges on cables, connectors and boards.
Make sure not to leave free slots in between modules so the module addressing sequence
can work correctly.
Push the module carefully into the guide rail until the rear contacts the housing’s frame of
the phyMOTIONTM.
In the last few millimetres the module’s plug has to match with the backplane’s socket. You
should be able to push in the module with light pressure. In case you experience problems
move the module’s front plate slightly to the left and to the right while pushing in the
module, so that the plug’s pins can slide into the backplane’s socket.
As soon as the module’s front plate contacts the housing’s frame the module is integrated
properly and can be fixed with two electro-conductive bolts.
Now you can start with the electrical installation.

Manual MCM02 / MCM03
MA 1291-A005 EN 20
5.2 Electrical Installation
Ensure sufficient bending radius of the cables during installation. Do not lay the cables in
tension or bend them.
We recommend labelling the mating connectors to prevent interchanging the connectors.
If all the connections are made, the last step is to plug in the power supply to the mains.
5.2.1 Connectors - Overview
Modul
type Connector Number of pins Connector on the module
(Phoenix)
Mating
connector
(Phoenix)
Mating
connector
ID number
MCM02 +(24…70) V
Supply 1x2 PC4/2-G-7,62 PC4/22-ST- 7,62 10014443
+24 V Supply 1x2 MCDN1,5/2-G1-
3,5P26 FMC1,5/2-ST- 3,5 10007077
MCM03 +24 V Supply 1x2 MCDN1,5/2-G1-
3,5P26 FMC1,5/2-ST- 3,5 10007077
The mating connector is included in delivery of the module and is usually plugged into the
module at the factory.