phytron phyMOTION I4XM01.1 Repair manual

phytron
10/2015 Manual MA 1279- A003 EN
phyMOTIONTM
Indexer Module
I4XM01.1
Firmware Version:
V1.1.2 (Loader)
V1.2.08 (System)
TRANSLATION OF THE GERMAN ORIGINAL MANUAL

Manual I4XM01
MA 1279- A003 EN 2
©2015
All rights with:
Phytron GmbH
Industriestraße 12
82194 Gröbenzell, Germany
Tel.: [phone]
Fax: [phone]
In this manual you will find the descriptions of the features and specifications of the
phyMOTIONTM module: 4 Axes High End Indexer Module I4XM01
(http://www.phytron.de/phyMOTION).
This manual is supplementary to the “phyMOTIONTM Modular Multi-axis Controller for
Stepper Motors” manual.
Every possible care has been taken to ensure the accuracy of this technical manual. All
information contained in this manual is correct to the best of our knowledge and belief but
cannot be guaranteed. Furthermore we reserve the right to make improvements and
enhancements to the manual and / or the devices described herein without prior
notification.
We appreciate suggestions and criticisms for further improvement.
Email address: [e-mail]
Questions about the use of the product described in the manual that you cannot find
answered here, please contact your representative of Phytron (http://www.phytron.de/) in
your local agencies.

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3 MA 1279- A003 EN
1 Legal Information
i
This manual:
Read this manual very carefully before mounting, installing and operating the
device and if necessary further manuals related to this product.
- Please pay special attention to instructions that are marked as follows:
DANGER –
Serious injury!
Indicates a high risk of serious injury or
death!
DANGER –
Serious injury from
electric shock!
Indicates a high risk of serious injury or
death from electric shock!
WARNING –
Serious injury
possible!
Indicates a possible risk of serious injury
or death!
WARNING –
Serious injury from
electric shock!
Indicates a possible risk of serious injury
or death from electric shock!
CAUTION –
Possible injury!
Indicates a possible risk of personal
injury.
i
CAUTION –
Possible damage!
Indicates a possible risk of damage to
equipment.
CAUTION –
Possible damage
due to ESD!
Refers to a possible risk of equipment
damage from electrostatic discharge.
i
“Any heading“ Refers to an important paragraph in the
manual.

Manual INAM01
MA 1279- A003 EN 4
Observe the following safety instructions!
Qualified personnel
WARNING – Serious injury possible!
Serious personal injury or serious damage to the machine and drives could
be caused by insufficiently trained personnel!
Without proper training and qualifications damage to devices and injury
might result!
- Design, installation and operation of systems may only be performed
by qualified and trained personnel.
- These persons should be able to recognize and handle risks
emerging from electrical, mechanical or electronic system parts.
- The qualified personnel must know the content of this manual and be
able to understand all documents belonging to the product. Safety
instructions are to be provided.
- The trained personnel must know all valid standards, regulations and
rules for the prevention of accidents, which are necessary for
working with the product.
Safety Instructions
Further Manual
This manual is addition to the following main manual:
“phyMOTIONTM Modular Multi-axis Controller for Stepper Motors”
- First, read the main manual and then continue with this manual.
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Intended use:
The phyMOTIONTM is designed for operating in a drive system.
- An installation is allowed only if the requirements of the EC Machinery
and EMC Directives are conformed with.
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Part of a machine:
This product is used as a part of a complete system, therefore risk
evaluations concerning the specific application must be made before using
the product.
- Safety measures have to be taken according to the results and be
verified.
- Personnel safety must be ensured by the concept of this overall system
(e.g. machine concept).

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5 MA 1279- A003 EN
WARNING – Serious injury from electric shock!
If the phyMOTIONTM is not operated with SELV/PELV voltages, the risk of
dangerous voltages may be on the device. Touching these components
carrying high voltages can cause serious injury or death from electric shock:
- Always observe the safety concept SELV / PELV to ensure safe
isolation and separation of low voltage supplies from the mains.
WARNING – Serious injury from electric shock!
During electrical installation cables, connectors, etc. can be live.
- Before starting wiring, make sure that none of the power supplies are
connected to the primary side of the mains supply. Isolate the power
supplies from the mains or remove the appropriate fuses.
- All modules must be inserted and screwed into the phyMOTIONTM
housing before powering up. If necessary, unoccupied module slots
must be covered with the supplied blank front plates.
Never operate the equipment when open.
- Do not plug or unplug the modules while powered.
- Do not plug or unplug the connectors while powered.
- If the equipment was energised, wait 3 minutes after power off to allow
the capacitors to discharge and ensure that there are no residual
charges on cables, connectors and boards.

Manual I4XM01
MA 1279- A003 EN 6
2 Contents
1Legal Information ...................................................................................................... 3
2Contents..................................................................................................................... 6
3I4XM01 Module Overview .........................................................................................7
4Technical Data ........................................................................................................... 8
4.1 Declaration of Conformity...................................................................................... 8
4.2 Mechanical Data................................................................................................... 10
4.3 Features ............................................................................................................... 11
4.4 Functions.............................................................................................................. 13
4.5 Configuration Example ......................................................................................... 13
5Installation ................................................................................................................ 14
5.1 Mechanical Installation ......................................................................................... 14
5.2 Electrical Installation............................................................................................. 16
5.2.1 Connectors - Overview.................................................................................. 16
5.2.2 Pin Assignment ............................................................................................. 17
5.2.3 ServiceBus Connector X1 ............................................................................. 18
5.2.4 Connection Electronic Wave X2/X3 .............................................................. 18
6Commissioning ........................................................................................................ 20
6.1 Diagnostics by the LEDs ......................................................................................21
6.2 Parameterising the Module .................................................................................. 22
7Principles of Positioning .........................................................................................23
8Service....................................................................................................................... 23
9Warranty, Disclaimer and Registered Trademarks ............................................... 24
9.1 Disclaimer............................................................................................................. 24
9.2 Warranty............................................................................................................... 24
9.3 Registered Trademarks........................................................................................ 24
10 Index .......................................................................................................................... 25

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3 I4XM01 Module Overview
I4XM01 stands for “indexer module for up to 4 axes“. This module is used as an interface
to the internal and external power stage modules (e.g. INAM01 or EXAM01).
It can interpolate any two axes circular and up to 4 axes linear and sends Control pulses/
Direction/Boost signals to an external power stage.
Via the ServiceBus interface external power stages can be parameterised online.
Fig. 1: I4XM01

Manual I4XM01
MA 1279- A003 EN 8
4 Technical Data
4.1 Declaration of Conformity

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9 MA 1279- A003 EN

Manual I4XM01
MA 1279- A003 EN 10
4.2 Mechanical Data
Dimensions 100 x 100 mm without front panel
Weight 67 g / 91 g (without / with front panel)
Mounting Plug-in module into the modular stepper motor controller
phyMOTIONTM
Mounting position Vertical