Piazzetta 600 HT Parts list manual

1
RobeysLtd
Riverside,GoodsRoad,Belper,Derbyshire.DE561UU
Tel:01773820940Fax:01773820477
Email:[e-mail]WebSitewww.robeys.co.uk

2
SUPPLEMENTARYINSTALLATIONINSTRUCTIONSFORTHEUKMARKET
TOBEREADINCONJUNCTIONWITHTHOSEINTHEINSTRUCTIONBOOKLET
PleasenotethatitisalegalrequirementunderEnglandandWalesBuildingRegulationsthatthe
installationofthestoveiseithercarriedoutunderLocalAuthorityBuildingControlapprovaloris
installedbyaCompetentPersonregisteredwithaGovernmentapprovedCompetentPersons
Scheme.HETASLtdoperatesuchaSchemeandalistingoftheirRegisteredCompetentPersons
canbefoundontheirwebsiteatwww.hetas.co.uk.
HEALTHANDSAFETYPRECAUTIONS
SpecialcaremustbetakenwheninstallingthestovesuchthattherequirementsoftheHealthandSafetyatWorkAct
aremet.
Handling
Adequatefacilitiesmustbeavailableforloading,unloadingandsitehandling.
FireCement
Sometypesoffirecementarecausticandshouldnotbeallowedtocomeintocontactwiththeskin.Incaseofcontact
washimmediatelywithplentyofwater.
Asbestos
Thisstovecontainsnoasbestos.Ifthereisapossibilityofdisturbinganyasbestosinthecourseofinstallationthen
pleaseseekspecialistguidanceanduseappropriateprotectiveequipment.
MetalParts
Wheninstallingorservicingthisstovecareshouldbetakentoavoidthepossibilityofpersonalinjury.
STOVEPERFORMANCE
IntheUKthestovehasbeenapprovedbyHETASLtdasanintermittentoperatingapplianceforburningwoodlogsonly.
ItshouldbenotedthatitisanoffencetoburnwoodlogsinthisstoveifitisinstalledwithinaSmokeControlAreainthe
UK,unlessithasbeenaccreditedasaSmokeControlExemptappliance(Checkwithyoursupplier/installer).
READTHEINSTRUCTIONBOOKLETANDTHESESUPPLEMENTARY
INSTRUCTIONSCAREFULLYBEFOREINSTALLATION
Theseinstructionstogetherwiththoseintheinstructionbookletcoverthebasicprinciplesto
ensurethesatisfactoryinstallationofthestove,althoughdetailmayneedslightmodification
tosuitparticularlocalsiteconditions.
InallcasestheinstallationmustcomplywithcurrentBuildingRegulations,LocalAuthority
Byelawsandotherspecificationsorregulationsastheyaffecttheinstallationofthestove.
ItshouldbenotedthattheBuildingRegulationsrequirementsmaybemetbyadoptingthe
relevantrecommendationsgiveninBritishStandardsBS8303,BS6461andBS7566asan
alternativemeanstoachieveanequivalentlevelofperformancetothatobtainedfollowing
theguidancegiveninApprovedDocumentJ.
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3
PREPARATORYWORKANDSAFETYCHECKS
IMPORTANTWARNING
Thisstovemustnotbeinstalledintoachimneythatservesanyotherheatingappliance.
Theremustnotbeanextractorfanfittedinthesameroomasthestoveasthiscancausethestovetoemit
fumesintotheroom.
Chimney
Inorderforthestovetoperformsatisfactorilythechimneyheightmustbesufficienttoensureanadequate
draughtofapproximately15Pasoastocleartheproductsofcombustionandpreventsmokeproblemsintothe
room.
NOTE:Achimneyheightofnotlessthan4.5metresmeasuredverticallyfromtheoutletofthestovetothetop
ofthechimneyshouldbesatisfactory.AlternativelythecalculationproceduregiveninBS5854:1980maybe
usedasthebasisfordecidingwhetheraparticularchimneydesignwillprovidesufficientdraught.
TheoutletfromthechimneyshouldbeabovetheroofofthebuildinginaccordancewiththeprovisionsofBuild
ingRegulationsApprovedDocumentJ.
Ifinstallationisintoanexistingchimneythenitmustbesoundandhavenocracksorotherfaultswhichmight
allowfumesintothehouse.Olderproperties,especially,mayhavechimneyfaultsorthecrosssectionmaybe
toolargei.e.morethan230mmx230mm.Remedialactionshouldbetaken,ifrequired,seekingexpertadvice,
ifnecessary.Ifitisfoundnecessarytolinethechimneythenafluelinersuitableforsolidfuelmustbeusedin
accordancewithBuildingRegulationsApprovedDocumentJ.
Anyexistingchimneymustbeclearofobstructionandhavebeensweptcleanimmediatelybeforeinstallationof
thestove.Ifthestoveisfittedinplaceofanopenfirethenthechimneyshouldbesweptonemonthafter
installationtoclearanysootfallswhichmayhaveoccurredduetothedifferenceincombustionbetweenthe
stoveandtheopenfire.
IfthereisnoexistingchimneytheneitheraprefabricatedblockchimneyinaccordancewithBuildingRegula
tionsApprovedDocumentJoratwinwalledinsulatedstainlesssteelfluetoBS4543canbeused.These
chimneysmustbefittedinaccordancewiththemanufacturer’sinstructionsandBuildingRegulations.
Asinglewallmetalfluepipeissuitableforconnectingthestovetothechimneybutisnotsuitableforusingfor
thecompletechimney.Thechimneyandconnectingfluepipemusthaveaminimumdiameterof150mmandits
dimensionshouldbenotlessthanthesizeoftheoutletsocketofthestove.
Anybendinthechimneyorconnectingfluepipeshouldnotexceed45°.90°bendsshouldnotbeused.
Combustiblematerialshouldnotbelocatedwheretheheatdissipatingthroughthewallsoffireplacesorflues
couldigniteit.Thereforewheninstallingthestoveinthepresenceofcombustiblematerialsdueaccountmust
betakenoftheguidanceontheseparationofcombustiblematerialgiveninBuildingRegulationsApproved
DocumentJandalsointhesestoveinstructions.
Ifitisfoundthatthereisexcessivedraughtinthechimneytheneitheranadjustablefluedamperoralternatively
adraughtstabilisershouldbefitted.Theadjustablefluedampershouldnotcloseofftheflueentirelybutshould
initsclosedpositionleaveaminimumcontinuousopeningfreeareaofatleast20%ofthetotalcrosssectional
areaoftheflueorfluepipe.
Adequateprovisione.g.easilyaccessiblesootdoorordoorsmustbeprovidedforsweepingthechimneyand
connectingfluepipe,alsotopermitvisualchecksontheintegrityofthefluewhentheapplianceisserviced.
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4
Hearth
Thehearthshouldbeabletoaccommodatetheweightofthestoveanditschimneyifthechimneyisnot
independentlysupported.Theweightofthestoveisindicatedinthebrochure.
Thestoveshouldalwaysbeinstalledonanoncombustiblehearthofasizeandconstructionthatisin
accordancewiththeprovisionsofthecurrentBuildingRegulationsApprovedDocumentJ.
Theclearancedistancestocombustiblematerialbeneath,surroundingoruponthehearthandwalls
adjacenttothehearthshouldcomplywiththeguidanceontheseparationofcombustiblematerialgivenin
BuildingRegulationsApprovedDocumentJandalsointhesestoveinstructions.
Ifthestoveistobeinstalledonawoodenfloor,itmustbecoveredwithanoncombustiblematerialatleast
12mmthick,inaccordancewithBuildingRegulationsApprovedDocumentJ,toadistanceof30cminfront
ofthestoveand15cmtoeachsidemeasuringfromthedoorofthecombustionchamber.
Combustionairsupply
Inorderforthestovetoperformefficientlyandsafelythereshouldbeanadequateairsupplyintotheroom
inwhichthestoveisinstalledtoprovidecombustionair.Thisisparticularlynecessaryiftheroomisdouble
glazedorafluedraughtstabiliserisoperatinginthesameroomastheappliance.Itmaybenecessaryto
increasetheairventsizeinpropertywithlowairpermeability(<5.0m
3 /(h.m 2
).
TheprovisionofairsupplytothestovemustbeinaccordancewithcurrentBuildingRegulationsApproved
DocumentJ.Anopeningwindowisnotappropriateforthispurpose.
Connectiontochimney
Allthestoveshavearearand/ortopfluegasconnectorthatallowsconnectiontoeitheramasonrychimney
oraprefabricatedfactorymadeinsulatedmetalchimneyinaccordancewiththeinstructionsforthe
appliancegivenintheinstructionbooklet.
CarbonMonoxideAlarm
AcarbonmonoxidealarmcomplyingwithBSEN50291mustbefittedinthesameroomastheappliancein
accordancewiththecurrentBuildingRegulationsPartJ.Itshouldbepositionedontheceilingatleast
300mmfromanywallor,ifitislocatedonawall,ashighupaspossible(aboveanydoorsandwindows)but
notwithin150mmoftheceiling.Thealarmshouldalsobebetween1mand3mhorizontallyfromthe
appliance.
Commissioningandhandover
Ensureloosepartsarefittedinaccordancewiththeinstructionsgivenintheinstructionbooklet.
Oncompletionoftheinstallationallowasuitableperiodoftimeforanyfirecementandmortartodryout,
whenasmallfiremaybelitandcheckedtoensurethesmokeandfumesaretakenfromthestoveupthe
chimneyandemittedsafelytoatmosphere.Donotrunatfulloutputforatleast24hours.
Oncompletionoftheinstallationandcommissioningensurethattheoperatinginstructionsforthestoveare
leftwiththecustomer.Ensuretoadvisethecustomeronthecorrectuseoftheappliancewiththefuelslikely
tobeusedonthestoveandwarnthemtouseonlytherecommendedfuelsforthestove.
Advisetheuserwhattodoshouldsmokeorfumesbeemittedfromthestove.Thecustomershouldbe
warnedtouseafireguardtoBS6539inthepresenceofchildren,agedand/orinfirmpersons.
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5
SUPPLEMENTARYOPERATINGINSTRUCTIONSFORTHEUKMARKET
TOBEREADINCONJUNCTIONWITHTHOSEINTHEINSTRUCTIONBOOKLET
WARNINGNOTE
Properlyinstalled,operatedandmaintainedthisstovewillnotemitfumesintothedwelling.
Occasionalfumesfromdeashingandre‑fuellingmayoccur.However,persistentfumeemissionis
potentiallydangerousandmustnotbetolerated.Iffumeemissiondoespersist,thenthefollowing
immediateactionshouldbetaken:‑
(a) Opendoorsandwindowstoventilateroom
(b) Letthefireoutorejectandsafelydisposeoffuelfromtheappliance
(c) Checkforflueorchimneyblockageandcleanifrequired
(d) Donotattempttorelightthefireuntilthecauseofthefumeemissionhasbeenidentifiedandcorrected.
Ifnecessaryseekexpertadvice.
Themostcommoncauseoffumeemissionisfluewayorchimneyblockage.Foryourownsafetythesemustbe
keptcleanatalltimes.
IMPORTANTNOTES
General
Beforelightingthestovecheckwiththeinstallerthattheinstallationworkandcommissioningchecksdescribedin
theinstallationinstructionshavebeencarriedoutcorrectlyandthatthechimneyhasbeensweptclean,issound
andfreefromanyobstructions.Aspartofthestoves’commissioningandhandovertheinstallershouldhave
shownyouhowtooperatethestovecorrectly.
Useoffireguard
Whenusingthestoveinsituationswherechildren,agedand/orinfirmpersonsarepresentafireguardmustbe
usedtopreventaccidentalcontactwiththestove.ThefireguardshouldbemanufacturedinaccordancewithBS
6539.
IfthefireisleftunattendedasparkguardtoBS3248,specificationforsparkguardsforusewithsolidfuel
appliancesshouldbeused.
Chimneycleaning
Thechimneyshouldbesweptatleastonceayearforsmokelessfuelsandaminimumoftwiceayearforwoodand
otherfuels.Itisimportantthattheflueconnectionandchimneyaresweptpriortolightingupafteraprolonged
shutdownperiod.
Ifthestoveisfittedinplaceofanopenfirethenthechimneyshouldbesweptonemonthafterinstallationtoclear
anysootfallswhichmayhaveoccurredduetothedifferenceincombustionbetweenthestoveandtheopenfire.
Insituationswhereitisnotpossibletosweepthroughthestovetheinstallerwillhaveprovidedalternativemeans,
suchasasootdoor.Aftersweepingthechimneythestoveflueoutletandthefluepipeconnectingthestoveto
thechimneymustbecleanedwithafluebrush.
READTHEINSTRUCTIONBOOKLETANDTHESEINSTRUCTIONS
CAREFULLYBEFOREUSINGTHESTOVE
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6
Extractorfan
Theremustnotbeanextractorfanfittedinthesameroomasthestoveasthiscancausethestovetoemit
smokeandfumesintotheroom.
Aerosolsprays
Donotuseanaerosolsprayonornearthestovewhenitisalight.
Useofoperatingtools
Alwaysusetheoperatingtoolsprovidedwhenhandlingpartslikelytobehotwhenthestoveisinuse.
ChimneyFires
Ifthechimneyisthoroughlyandregularlyswept,chimneyfiresshouldnotoccur.However,ifachimneyfiredoes
occurturntheaircontrolsettingtotheminimum,andtightlyclosethedoorsofthestove.Thisshouldcausethe
chimneyfiretogooutinwhichcasethecontrolshouldbekeptattheminimumsettinguntilthefireinthestove
hasgoneout.Thechimneyandfluewaysshouldthenbecleaned.Ifthechimneyfiredoesnotgooutwhenthe
aboveactionistakenthenthefirebrigadeshouldbecalledimmediately.
Afterachimneyfirethechimneyshouldbecarefullyexaminedforanydamage.Expertadviceshouldbesought
ifnecessary
Permanentairvent
Thestoverequiresapermanentandadequateairsupplyinorderforittooperatesafelyandefficiently.
InaccordancewithcurrentBuildingRegulationstheinstallermayhavefittedapermanentairsupplyventintothe
roominwhichthestoveisinstalledtoprovidecombustionair.Thisairventshouldnotunderanycircumstances
beshutofforsealed.
HETASLtdApproval
PleasenotethatHETASApprovalonlycoverstheuseofwoodonthestoveandapprovaldoesnotcover
theuseofotherfuelseitheraloneormixedwithotherfuels,nordoesitcoverinstructionsfortheuseof
otherfuels.
USEROPERATINGINSTRUCTIONSWOOD
Theinstructionsdetailedinthesection/intheinstructionbookletshouldbefollowed.
Dooroperation
Thedoorhandlemaybecomehotduringoperation,usethetooltoopenandclosethedoors,ifappropriate.
Lightingoffire
Placesomefirelightersorpaperanddrykindlingwoodonthegrateandcoverwithasmallamountoffuel.Setair
controlstomaximumandsetlighttofirelightersorpaper.Closethedoorsandallowfiretoburnuntilfueliswell
alightthenloadwithmorefuelandadjustaircontrolstotherequiredlevelofheatoutput.
Beforerelightingthefirecleanthefirebedofashandclinkerandemptytheashpan.
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7
Refuelling
Keepthefireboxwellfilled(thefuelmaybeslopedupfromthefrontfirebars),butdonotallowfueltospillover
thetopofthefrontfirebars.Takecarethatfueldoesnotprojectoverthefrontfirebarsordamagetotheglass
maybecausedwhenthedoorsareclosed
Fluewaycleaning
Itisimportantthatthebaffleplateandallthestovefluewaysarekeptclean.Whenburningsmokelessfuelsthey
shouldbecleanedatleastmonthly.Whenburningotherfuelstheyshouldbecleanedatleastonceaweek,and
morefrequentlyifnecessary.
Removeanysootydepositsfromthebaffleplateuntiltheyfalloffintothefire.
Moresootwillbedepositedonthebaffleplateandinthefluewaysifthestoveisrunatlowlevelsforlong
periods.Ifthisisthecasethenmorefrequentcleaningwillbenecessary.
Cleaningandmaintenance
Theinstructionsdetailedinthesection“Maintenance”intheinstructionbookletshouldbefollowed.
Troubleshooting
Theinstructionsdetailedintherelevantsectionintheinstructionbookletshouldbefollowedtogetherwiththe
followingadditionalitems:
1. FireWillNotBurn
Checkthat:
a) theairinletisnotobstructedinanyway,
b) thatchimneysandfluewaysareclear,
c) thatasuitablefuelisbeingused,
d) thatthereisanadequateairsupplyintotheroom,
e) thatanextractorfanisnotfittedinthesameroomasthefire.
2. FireBlazingOutOfControl
Checkthat:
a) thedoorsaretightlyclosed,
b) theaircontrolisturneddowntotheminimumsetting,
c) theairinletdamperisclosedandthatitisnotpreventedfromclosingcompletelybyapieceofash,
d) asuitablefuelisbeingused,
e)thedoorsealsareingoodcondition.
RegisteredOffice:RobeysLtd,GoodsRoad,BelperDerbyshireDE561UU
Tel+44(0)1773820940Fax+44(0)1773820477Email[e-mail]www.robeys.co.uk
CompanyNo.5741182
Director:MarkRobeyCompanySecretary:SharonRobey
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9
Section Heading Page
1.0 GENERALRULES 10
1.1 Singlechimneyorflueway 11
1.2 Sootinspection 11
1.3 Chimneystack 12
1.4 Freshairintake 13
1.5 Installationenvironment 14
1.6 Loadbearingcapacityofthefloor 14
1.7 Heatingcapacity 14
1.8 Methodsofheatdiffusion 15
1.9 Suitableheatinsulatingmaterials 16
1.10 Minimumsafetydistances 17
1.11 Connectiontotheflueway 18
1.12 Liningthewall 19
1.13 Hoodgrille 19
1.14 Woodmantelprotection 19
1.15 Electricpowersupply 20
1.16 Preventionofdomesticfires 20
2.0 TECHNICALDATAANDSPECIFICATIONS 21
2.1 Descriptionoftheappliance 21
2.2 Accessories 22
2.3 Features 22
2.4 Productidentificationdata 22
2.5 Technicaldata 23
2.6 Fireplacedimensions 23
3.0 PREPARATIONFORINSTALLING 26
4.0 INSTALLATIONOFTHESMOKEREGISTER 27
5.0 USE 28
5.1 Fuel 28
5.2 Smokedamperregulation 29
5.3 Combustionairregulation 30
5.4 Lightingforthefirsttime 30
5.5 Lighting 31
5.6 Openingthedoor 31
5.7 Nighttimeoperationataminimum 31
5.8 Operationunderadverseweatherconditions 32
5.9 Overheatingandextinguishing 32
6.0 MAINTENANCE 33
6.1 Periodiccontrol 33
6.2 Cleaningtheceramiccladding 33
6.3 Cleaningthesteelparts 33
6.4 Cleaningthepaintedmetalparts 33
6.5 Cleaningtheglass 34
6.6 Cleaningthegrateandtheashtray 34
6.7 Disposaloftheashes 34
6.8 CleaningtheAluker 34
6.9 Removingthesmokebaffleplates 35
6.10 Cleaningthefan 35
6.11 Shuttingdown 35
6.12 Closingdoorsystem 35
7.0 TROUBLESHOOTING 36
CertificateofConformity 39
QuickGuides 42

10
CHIMNEYPOT
INSPECTION/SOOTDOOR
CONTROLFORFLUEDAMPER.
NOTE,CANBEONSIDE
.
CHECKFLOORFORLOAD
BEARINGCAPACITY
FIXEDAIROUTLET

11

12
Fig.10/11
Theillustrationandtableidentifythe
minimumrequirementsasdictatedby
BuildingRegulations

13

14

15

16

17

18

19

20