Pig DRM655 User manual

DRM655
Air Operated Spark-Resistant Waste Compactor
502826 / 359236
One Pork Avenue
Tipton, PA 16684-0304
PIG, PIG logo are registered trademarks in USA and other countries. See tm.newpig.com
New Pig
newpig.com
North America: 1-800-468-4647 UK: 0800 919 900
Europe: [phone] Outside North America: [phone]
China: [phone]
PIG Waste Compactor Manual

Introduction.......................................................... Page 3
PIG Waste Compactor
1 Setup Instructions ................................................... Page 4
2 Operating Instructions................................................ Page 5
3 Product Data Sheets ................................................. Page 6
3 Exploded View for DRM655 ........................................... Page 7
5 Parts List for Compactor ...........................................Pages 8–10
6 Air Schematics..................................................... Page 10
7 Preventive Maintenance ............................................. Page 11
8 Troubleshooting Guide .............................................. Page 11
Pump Kit for PIG Waste Compactor
1 Optional Waste Pump ............................................... Page 12
2 Parts List for Optional Waste Pump .................................... Page 13
Limited Warranty
Service and Limited Warranty ............................................ Page 14
Table of Contents
2

Use your PIG Waste Compactor to crush:
• Absorbents
• Rags
• Plastic
• Paper
• Cardboard
• Paper filters
• Other soft materials
(not recommended for wood, metal or other hard materials)
3
Waste disposal is one of the most challenging issues industries face today. The average disposal cost for a 55-gallon drum can range
from $200–$700. Further complicating the disposal picture is the shrinking number of active landfills. As a result, companies are pursuing
innovative ways to reduce their disposal costs.
In 1994, New Pig developed the PIG Waste Compactor to compact absorbents and other soft wastes. The Compactor significantly reduced
waste to a fraction of its original volume resulting in dramatically lower disposal costs. The original pump kit captures segregated liquids
for reuse or recycling.
To determine just how much money a PIG Waste Compactor could save you, we conducted a research study. Our results found that 100%
of users significantly reduced the number of drums they sent out for disposal. Compaction ratios ranged from a high of 6:1 to a low of 2:1.
New Pig’s Product Development Team has designed the following features to ensure safe operation: an improved ram guard completely
encloses the top of the drum, and the drum doors interlock to prevent access during operation.
DISCLAIMER: Wringing or compacting waste may be considered “treatment” by RCRA regulations. You may require a permit to use this
product. Please consult with your state EPA waste management office prior to use.
Introduction

4
1 Setup Instructions
1. Remove PIG Waste Compactor from pallet and place on floor.
2. Mount the compactor to the floor using the predrilled holes in the base. Up to ½" floor anchors can be used. Floor
anchoring not required for operation (anchors not included).
3. Remove the pipe plug from the air intake pipe located on the back of the unit, attached to the side of the Rear Pivot
(Part #19 on exploded view).
4. Screw a male air connect chuck into the 3 /8 "pipe.
5. Attach air chuck and air line (both not included) to male air connect. Max of 120 psi
6. Ground unit to earth ground with provided grounding wire.
Note: An in-line air filter/lubricator/oiler (included) should be used with this unit.
PIG Waste Compactor

5
Note: Compactor will not operate if the unit is not in the upright position or safety cover is not closed.
2 Operating Instructions
Always wear the proper safety equipment when operating this unit.
1. Open safety cover.
4. Move directional lever on air hydraulic
pump to the down position and depress
foot pedal to compact. Continue to
compact until the pump stops (reaching
maximum pressure).
5. To raise the ram, release foot pedal
to stop, move directional lever on air
hydraulic pump to the up position and
depress foot pedal.
3. Return to upright locked position and
close safety cover.
2. Tilt unit back with drum in place to
facilitate loading.

6
PIG Spark-Resistant Air Compactor
Item# DRM655
DESCRIPTION
An air-operated, spark-resistant compaction device used to reduce waste to a fraction of its original volume.
Packaging: 1 Box/Pallet
Color: Black/Silver/Yellow
Weight: 486 lbs.
# Per Pallet: 1
Dimensions:
Overall Dimensions — 311⁄2"W x 671⁄8"H x 38"D
Composition:
Aluminum: Ram, Base, Retaining Pin, Ram Guard, Surround Shield
Frame: Hot Rolled Steel
Minimum Air Required: 80 psi, 10 cfm Air
Maximum Air Pressure: 120 psi
Average Cycle Time*: 2 minutes (1 minute down, 1 minute up)
* May vary according to air pressure
FEATURES/BENEFITS
• All components that a drum may come in contact with are made of aluminum with air-driven hydraulics — Spark-resistant.
• Compacts up to 6 to 1 (depending on material) — Reduces disposal costs by having fewer drums to dispose of.
• Use with absorbents, rags, paper, or anything that is “soft” rather than “hard” and non-metallic — Minimizes waste.
• Air-driven hydraulic pump (preset at 2,500 psi) — Provides 12,000 lbs. of downward force.
• Ram Guard — Covers the top of drum/prevents any possible hand injuries. Microswitch prevents use of compactor until cover is shut.
• Safety interlock — Compactor will not run unless frame is locked into the upright position.
• Manually operated on/off air valve — Unit will not operate unless the valve is depressed. When valve is released, compactor shuts off.
• Tilt-back frame —Allows drum to be filled with materials without having to move drum away from compactor.
• Raised aluminum base plate —Centers the drum under the ram, plus it prevents the bottom of the drum from bowing under
compaction force.
• View port on ram guard —Allows the user to view compacting ram and any liquids that may accumulate.
• Holes drilled in base plate —Allows unit to be mounted to floor. Floor anchoring is not required.
• Drain holes in ram plate —Allows liquids to rise to the top when compacting.
• Retaining pin —Keeps drum located and secure underneath ram.
• Compactor includes an attached grounding wire —Allows user to ground unit for added safety.
• Includes air line filter —Removes water from air line and extends the life of the pump.
APPLICATIONS
To assist in waste minimization, the PIG Waste Compactor allows the user to fit more soft waste in each disposal drum.
**IMPORTANT: It is the user’s responsibility to ensure waste entered into drum will not generate a spark by itself, or by coming in
contact with the drum.
3 Product Data Sheet

7
PIG Waste Compactor — DRM655
4 Exploded View

8
Item No. PART No. DESCRIPTION UM QUANTITY
1 150122 CENTER SUPPORT EA 1
2 150123 BASE PLATE EA 1
3 150125 A-FRAME EA 1
4 150133 MICRO SWITCH MOUNT EA 1
5 150134 BOTTOM STOP PLATE EA 1
6 150135 PUMP MOUNT BRACKET EA 1
7 150137 TOP STOP PLATE EA 1
8 150138 LATCH COVER EA 1
9 150140 REAR PIVOT SUPPORT EA 1
10 150141 HINGE PIN EA 2
11 150142 LATCH PIN EA 2
12 150143 PIVOT BAR EA 1
13 155186 GARLOC #20FDU16 BUSHING EA 1
14 600087 ALUMINUM DOME EA 1
15 600103 LOCATING PIN (ASSEMBLY) EA 1
16 600104 NON SPARK KIT (ASSEMBLY) EA 1
17 1169X4S SWIVEL MALE ELBOW EA 4
18 1169X4X6S SWIVEL MALE ELBOW EA 1
19 150132-4 PLEXIGLASS SIGHT WINDOW EA 1
20 150135-1 AIR PUMP CLAMP EA 1
21 150139A TILT GUIDE WELD ASSY. EA 1
22 214C ARO AIR VALVE #214C EA 2
23 600104-3 NO SPARK KIT (PLATE) EA 1
24 600107-1 NO SPARK COMPTR.(WASHER) EA 1
25 600143-10 CSA DOME COVER HINGE EA 1
26 600143-6 CSA DOMECOVER SHOCK BRKT. EA 1
27 600143A CSA DOME COVER,FRONT ASSY EA 1
28 600143B CSA DOME COVER WELD ASSY EA 1
29 600150-1 CSA-AIR SWITCH ACTIVATOR EA 1
30 600150-2 CSA AIR SWITCH COVER EA 1
31 600150-3 CSA INNER SWITCH GUARD EA 1
32 9903SPCM COMPACTOR MANUAL EA 1
33 DRM316A1-1 HANDLE ASSEMBLY EA 1
34 DRM316A1-2 CLIP PIN EA 2
35 DRM316A1-5 HEAVY SPRING WIRE .06 DIA EA 1
36 DRM345-21 PUMP LEG SPACER EA 1
37 F1031 #8-32 HEX HD NUT W/WASHER EA 2
38 F1032 #8-32X1.0 RD HD SL MACH SCREW EA 2
39 F1036 #8-32X1-1/2 RD HD SL MACH SCW EA 2
40 F1038 #8-32 NYLON INSERT LOCK NUT EA 17
PIG Waste Compactor — DRM655
5 Parts List

9
Item No. PART No. DESCRIPTION UM QUANTITY
41 F1039 #8-32X1/2 RD HD SL MACH SCREW EA 15
42 F1048 #10-32X3/8 BUTTON HD SCREW EA 2
43 F1049 #10X1.0 HEX WASHER HEAD AB SCW EA 4
44 F1054 #10 FLAT WASHER .640X.203X.060 EA 2
45 F1065 #10-24X5/8 RD HD SL MACH SCW EA 2
46 F1152 1/4-20 CENTER HEX LOCK NUT EA 4
47 F1158 1/4-20X1/2 SOCKET SET SCREW EA 2
48 F1159 1/4-20X1/2 HEX HD CAP SCREW EA 3
49 F1191 1/4-20X3/8 SOCKET SET SCREW EA 1
50 F1198 1/4-20 HEX NUT ZINC EA 1
51 F1199 1/4-20X3/4 HEX HD CAP SCREW EA 4
52 F1200 1/4 EXTERNAL STAR LOCK WASHER EA 2
53 F1204 #10-32X1/4DX3/16L SHOULDER SCW EA 2
54 F1219 1/4-20X1.0 HEX HD CAP SCREW EA 1
55 F1220 1/4-20X1.0 SKT HD FLAT CAP SCW EA 7
56 F1304 5/16-18X1 STL BTN SKT CP SCR EA 4
57 F1306 5/16-18 NYLOK NUT EA 4
58 F1311 5/16X.0688OD FLAT WASHER EA 4
59 F1312 5/16-18 HEX LOCK NUT (CENTER) EA 4
60 F1316 1/2" MED DTY TUBE CLAMP EA 4
61 F1317 5/16-18X1 STL BTN HD SKT HD SC EA 4
62 F1318 5/16-18 GR 5 NYLOK FLG NUT EA 4
63 F1338 5/16-18X3/4 HEX SER FLANGE SCW EA 2
64 F1339 5/16-18 HEX HD SER FLANGE NUT EA 4
65 F1421 3/8-16 HEX HEAD WHIZ LCK NUT EA 2
66 F1425 3/8-16X1.0 HEX HD FLANGE BOLT EA 12
67 F1426 3/8-16 HEX HEAD FLANGE NUT EA 12
68 F1459 3/8X2-1/12 HEX HD LAG BOLT EA 4
69 F1468 3/8-16X3/4 CARRIAGE BOLT EA 2
70 F1654 3/4-10X6.0 HEX HD CAP SCW EA 1
71 F1655 3/4-10 HEX HD LOCK NUT EA 1
72 F1722 #10-24HEX HD LOCK NUT YW ZNC EA 2
73 F1914 3/16 DIAX.282 POP RIVET EA 1
74 F1922 3/8X3/8 PLASTIC BINDING SCREW EA 8
75 F1923 1/4 NYLON FLAT WASHER EA 8
76 F1938 3/8 NPT X 1-1/2 MALE NIPPLE EA 1
77 H42508X16 HYDRAULIC HOSE WITH FITTINGS EA 1
78 H42508X24 HYDRAULIC HOSE WITH FITTINGS EA 1
79 I113 AIR PUMP DECAL EA 1
80 I114 UP DOWN DECAL EA 1
81 I115 FILL DECAL EA 1
82 I122 HANDS CLEAR DECAL EA 3
83 I143 SERIAL NUMBER DECAL REV A EA 1
84 I146 AIR SUPPLY DECAL EA 1
85 I171 DO NOT STACK DECAL EA 4
86 I190 EARTH GROUND DECAL EA 1
87 I305 MODEL NUMBER DECAL EA 1

10
Item No. PART No. DESCRIPTION UM QUANTITY
88 I360 DRM655/656 PRODUCT DECAL EA 2
89 N11-417B 1/4OD P.E. TUBE - BLACK FT 7
90 P1015 HYDRAULIC CYLINDER EA 1
91 P1032 NYLON WIRE TIES EA 6
92 P1087 RING TERMINAL EA 1
93 P1090 TAPPED BEAM CLAMP EA 1
94 P1091 WIRE TERM LUG EA 1
95 P1092 STRND CU WIRE GREEN FT 6.6667
96 P1105 COMPRESSION SPRING EA 1
97 P1108 HYDRAULIC FLUID GL 0.5
98 P1151 FIXED FORCE GAS SPRING EA 1
99 P1154 BALL STUD EA 2
100 P1284 1/4 FIL/REG/LUB, 15CFM EA 1
101 P2344 MALE CONNECTOR EA 1
102 P2372 RING TERMINAL NONINSULATED EA 2
103 PA11122D AIR HYDRAULIC PUMP EA 1
104 PA11122D-FP FOOT PEDAL FOR PA11122D PUMP EA 1
105 S30 HEAT TREATED COMPACTOR PALLET EA 1
106 S74 CARDBOARD CARTON 125#C EA 1
107 S75 WOODEN SLATS EA 4
108 V10249 COMPACTOR AIR FILTER BRKT. EA 1
1 2 1 2
1 2 1 2
AIR INLET ‘T’
PART # 150140A
3/8"PLUG
NORMALLY OPEN VALVE
PART
# 214C
NORMALLY OPEN VALVE
PART
# 214C
OSCILLATING FLUID PUMP
PART
# P1086
AIR INLET ‘T’
PART
# 150140A
BALL VALVE
PART
# A116-6
PNEUMATIC MOTOR
DRIVING HYDRAULIC PUMP
PART
# PA50D
PNEUMATIC MOTOR
DRIVING HYDRAULIC PUMP
PART
# PA50D
MUFFLER
MUFFLER
6 Air Schematics
PA11122D