PILLAR MACHINE CMJ-HSK User manual

CMJ-HSK
USER MANUAL
PILLAR MACHINE, LLC
1810 W 5000 S
Salt Lake City, UT 84129
801-965-1900 | 800-369-5746

TABLE OF CONTENTS
3- Inial Setup
4- Machine Controls
5- Machine Operaon
6- Cung Direcons
7- Tool change criteria
8- Tool change connued
9- Adjusng Cuer Height
10 - Adjusng Cuer feed-rate
11 - Exploded Carriage View
12 - Panel view
13 - Spare parts list
14 - Machine Maintenance
15 - Electrical Schemac
16 - Warranty

SAFETY PRECAUTIONS
INITIAL SETUP
Please keep in mind these simple safety reminders when working on or around this ma-
Make all electrical connecons in accordance with local electrical code.
Disconnect power before servicing
Before opening or working in control panel, always turn o main power.
Always make sure power is o when changing drill bits or working around drill head.
Always wear safety glasses when running this machine
Always have hands clear from moving parts when operang machine.
Aer removing the outer crate, remove the plasc wrap covering the machine. Remove any blocks that are holding the machine
to the skid and carefully remove the machine from the skid.
You can fork from the front or back of the machine, just make sure the forks go far enough through to catch both the front and
back of the frame.
Place the machine into the general vicinity where it will be.
If necessary, level the machine using the 4 machine pads under each corner.
Install computer/touchscreen. See installaon procedures on the following page.
Connect the proper air supply. 3/8” diameter line is recommended.
The pressure should be 90-100 PSI @ 10-15 CFM to the machine.
Connect the proper power supply to the machine including grounding. 208/220 VAC 3 Phase.
Connect the proper dust collecon to the machine. (2 1/2” outlet)
Install the correct tooling.

MACHINE CONTROLS
Control
START:
This buon is used to begin the cung cycle on the machine.
ON / OFF:
This buon is used to turn the motor for the cung heads on / o.
E-STOP RESET:
This buon is used aer pressing and releasing the E-Stop. It will reset the controller to a run state.
E-STOP
This buon is used to Emergency Stop the machine. Clamps will return to, or stay down in an estop state to hold a part if the
estop is pressed while the cuer heads are engaged. Spindles will disable, and cung moon will halt.
Start
Motor OFF
E-Stop ResetE-Stop
Motor ON

MACHINE OPERATIONS
To locate the part, slide against the side fence and push into the machine unl the part touches the back fence located on
the carriage. Once the part is located properly, press the green start buon to begin the cung process.
FRONT VIEW
REAR VIEW

CUTTING DIRECTIONS
Use the below diagram to determine if the cuer heads are rotang in the
proper direcon upon inial power up of the machine.
Warning: Do not turn on the cuer heads without having the tools in
place. Could cause unexpected damage to the machine.
MACHINE FRONT
MACHINE REAR
COPE
JUMP COPE

Tool changes are fast, and simple, but a brief descripon of the safety features built into the design of your manual tool changer is
important to understand how to troubleshoot your machine in the event of an error.
Tool changes can only be performed when the E-Stop is pressed, this electro-mechanically disables the spindle motors from turning
on during a tool change. The manual buon located on the spindle has no voltage potenal unless E-stop is engaged. This means
pressing the TC buon while Estop is released will have no eect. As an addional safety measure, the VFD output is monitored and
must show zero output before energizing the tool changing solenoid.
Several criteria must be met to successfully perform a tool change. Sensors determine the 3 posions of the tool eject draw bar:
Draw bar retracted completely, no tool present.
Draw bar middle, tool present (locked)
Draw bar extended, tool ejected
The spindle drive requires the tool locked signal before allowing the spindle to operate. THE SPINDLE MUST NOT BE TURNED ON
WITHOUT TOOL/TOOL HOLDER PRESENT. Operaon of the spindle with the drawbar in the extended, or fully retracted posion will
lead to damage to your spindle, circuit wiring is designed to prevent operaon of the machine unless a tool is present.

To perform a tool change, rst press the E-Stop. This will enable the manual buon, and solenoid, while disabling the spindle and
servo drives. Next remove the dust hood, and clean any dust buildup from around the spindle snout. Then rmly grab the collet
with one hand, and trigger the manual buon found on the side of the spindle housing. The drawbar can eject the tool forcefully,
so it is important to maintain control of the tool when removing it. A cone cleaner will blow air through the spindle while the
buon is pressed to clear dust from the taper. Once you are ready to install another tool the buon must be pressed, and the
tool holder inserted. Make sure the tool is seated completely ush with the spindle, or the machine will not operate, and damage
to the spindle may occur. Release the E-stop and re-home the machine.

ADJUSTING CUTTER HEIGHT
Tool Height Adjustment:
To adjust cuer height (Z axis) ghten or
loosen the jack bolt located on the main
carriage plate behind the spindle. There
is a jack bolt for each spindle.
Ensure that the mounng bolts on the
spindle plate are loose before adjusng
the height of the cuer. Once the cuer
is in the desired posion, ghten the
mounng bolts.
Adjusng the jack screws and mounng
bolts will also allow Y axis adjustment.

ADJUSTING CUTTER FEED-RATE
To adjust the speed in which the machine is cung, open and close the ow controls that correspond with the cut operaon.
Opening the ow control will speed up the air ow thus causing a faster cut.
Closing the ow control will slow down the air ow thus causing a slower cut.
Flow Controls

EXPODED CARRIAGE VIEW
1
2
3
4
5
6
7
8
1DUST COLLECTION SM00155
2TOOL / CUTTER T0000
3HSK TOOL HEAD
4STOP FENCE J09617
5CYLINDER CLEVIS J06262-2
6JACK BOLT G1145
7JACK PLATE J10583
8SPINDLE E9200

ELECTRICAL PANEL
ABCDEFG
AE2704 Fuse, 15 amp me delay
BE2665 24vdc power supply
CE2337 Variable Frequency Drive
DE7069 PLC controller
EE2107 Relay, ice cube, 3 amp
FE2805 Fuse, 5 amp fast acng
GE2116 Relay, ice cube, 10 amp

Quanty On
Machine
Part number Descripon
8G5825 25mm Linear bearing
2G5815 15mm Linear bearing
3E5355 Cylinder posion sensor
1G8795 Idler Pulley
SPARE PARTS

MAINTENANCE
RECOMMENDED GREASE TYPE:
MOBIL TH SCHyPM NGLI Grade 1/5 or equivalent HIGH PERFORMANCE LITHIUM BASED GREASE.
RECOMMENDED SPRAY-ON DRY LUBRICANT:
SPRAYON S00708 T.F.E. DRY LUBE, or GRAPHITE BASE LUBRICANT
AIR SYSTEM LUBRICATOR:
Use a high grade, light hydraulic oil in the air lubricator bowl. Set the drip rate for approximately one drop every 100 cycles.
(completely close valve and open 1/8 to 1/4 turn)
BARE STEEL PARTS:
Spray on Boeshield T-9 Waterproof Lubricant. (Pillar Machine part # S4410)
NOTE:
All support bearings on Ball Screws are sealed bearings and do not require addional lubricaon.
Parts Requiring Maintenace
Complete Machine Hourly
Table Surface Areas Hourly
Electrical Cabinets (Including amplifiers and frequency drives) Hourly
All sensors and Proximity Switches Hourly
Carriage 'X' Axis linear Slide Bearings and Rails Hourly 80 Hrs
Carriage Linear Slide Bearings and Rails Hourly 80 Hrs
MAINTENANCE KEY:
Hourly: Means maintenance listed should be performed as often as needed
during operation of the machine on an hourly basis.
Hours (Hrs): Means the maintenance listed should be performed each time
the mahcine has been in operation for that length of time.
Example: Clean rails and grease each bearing with 1 pump of grease at zerk
fitting every 80 hours of operation. Verify that linear bearings are packed by
moving axis and inspecting way for fresh grease residue.
Clean
dust and
chip
buildup
Clean
grease
and
grime,
Give 1
pump of
grease at
zerk
fittings.
Maintenance to be
performed & time
schedule

ELECTRICAL SCHEMATIC

WARRANTY STATEMENT
Pillar Machine. Warrants to the original purchaser of the Pillar Machine Machinery that this product will be free from defects in ma-
terial or workmanship, when purchased, and under proper, normal use, for one (1) year from the original date of delivery. Original
purchaser understands that the machine warranty is only applicable to machines that are or were paid in full within 60 days of the
original delivery date.
All Pillar Machine Warrantees are purchased and fullled by Pillar Service. If any outside technicies are hired by the customer to
support Warranty issues without the wrien permission of Pillar Service, all rights to the warranty of the machine will cancel. Pillar
Service does not reimburse the customer for the cost of parts of labor when supporng warranty issues.
Pillar Service will replace or, at its opon, repair the defecve part(s). Normally, Pillar Service will supply a replacement part for the
customer to replace. Once the replacement has been performed, the replaced part must be returned to Pillar Service. In the case
where repair is required, Pillar Service requires that the defecve part, or assembly, be returned to the Pillar Service factory or other
Pillar designated facility. Pillar Service will be responsible solely for the cost of repairs, including parts and labor, which are made at
an authorized Pillar Service facility or by an authorized Pillar Service employee or designated representave. All other costs for re-
placement or repair, including, but not limited to, packaging and shipping both to and from Pillar Service, shall be paid by the owner.
You will be invoice by Pillar Service and charged for the warrantee part to ensure the return of replacement and repair parts Once
Pillar Service receives the warrantee part you will be credited for that part on your invoice. All Pillar Machine machines MUST BE
MAINTAINED WITH EXACT MAINTENANCE SPECIFICATIONS AS STATED IN THIS MANUAL INCLUDING BUT NOT LIMITED TO GREASING
ACCORDING TO SCHEDULE PROVIDED. PILLAR MACHINE APPROVED GREASE CAN BE PURCHASED FROM PILLAR SERVICE. MOST MA-
CHINES NEED 3-5 TUBES A YEAR TO PROPERLY MEET THIS SCHEDULE and to keep the machine under its warrantee.
This warranty excludes any damage from abuse including, without limitaon, incorrect voltages, power surges, res, improper or
insucient venlaon, "acts of God", or other situaons out of the control of Pillar Machine, and Pillar Service. Addional exclusions
include failure to operate in accordance with instrucons provided in the Owner's Manuals for the Pillar Machine machines, includ-
ing specic safety and operaonal warnings contained therein, cosmec damage sustained during shipping, in use, and/or damage
caused by unauthorized modicaons, alteraons, or unauthorized repair of the equipment or any assembly. All warranes to origi-
nal purchasers are non-transferable. The registered owner must iniate warranty claims within the warranty period.
THE ABOVE AND FOREGOING IS THE ONLY WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED; INCLUDING BUT NOT LIMITED
TO ANY WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE THAT ARE MADE BY PILLAR MACHINE
ON ITS MACHINES. ANY WARRANTIES IMPLIED BY LAW ARE HEREBY EXPRESSLY DISCLAIMED.
No oral or wrien informaon or advice given by Pillar Machine, its dealers, its distributors, agents, ocers, or employees shall cre-
ate a warranty or in any way increase the scope of this warranty. Neither Pillar Machine nor anyone else who has been involved in
the creaon, producon, or delivery of the Pillar Machine machines shall be liable FOR ANY DAMAGES, INCLUDING but not limited
to, expressed or implied, any direct, indirect, consequenal, or incidental damages, including but not limited to damages for loss of
business prots, business interrupon, loss of business informaon, adverse health impacts, including bodily injury, re, and the like,
arising out of the use or inability to use these products.
Pillar Machine provides no warranes whatsoever on any soware used in connecon with Pillar Machine.
This Warranty Agreement is deemed executed and delivered in the State of Utah and all quesons arising out of or under this agree-
ment shall be governed by the laws of the State of Utah.