Pillar JT-SA-KA User manual

MANUAL No.213
Sleeve Insertion Tool
JT-SA-KA
INSTRUCTION MANUAL
This instruction manual contains safety information.
Please read this manual carefully to ensure safe
and correct use of the product.
This manual should be kept readily accessible for
reference.
PPLP

Table of Contents
Preface and Safety Notices ...................................................................................2
1. Inserting sleeve into ϕ19 - 25/W6 - W8 standard tubes.....................................3
2. Inserting sleeve into ϕ6 - 12/W2 - W4 standard tubes.......................................5
3. Inserting sleeve into 0.25" x 0.12" color tube and ϕ3/ϕ4/W1 standard tubes ....7
4. Tightening (Nominal tube size: 6 - 25, W2 - W8, Color tube) ............................9
5. Tightening (Nominal tube size: 3, 4, W1).........................................................11
6. Dimensional tolerance of applicable tubes ......................................................14
7. Disposal Precautions .......................................................................................15
8. Office Locations ...............................................................................................15
Manual No. 213
1

Preface
Thank you very much for purchasing the P series Super 300 Type Pillar Fitting.
This instruction manual describes the structure, specifications, and installation, inspection and maintenance
procedures of the product.
Please read this manual carefully to ensure safe and efficient use of the product.
Safety Notices
The following lists safety notices which must be observed to ensure safe and proper use of the product and
prevent personal injury and/or property damage.
Because these safety notices contain important information, be sure to read and observe them.
In this manual, safety notices are divided into “Danger”, “Warning” and “Caution” according to the hazard level.
DANGER A danger notice with this symbol indicates an imminently hazardous situation which, if
not avoided, will result in death or serious personal injury.
WARNING A warning notice with this symbol indicates a potentially hazardous situation which, if not
avoided, could result in death or serious personal injury.
CAUTION A caution notice with this symbol indicates a potentially hazardous situation which, if not
avoided, may result in personal injury and/or property damage.
This symbol indicates prohibition.
This symbol conveys mandatory action or provides an instruction.
Be sure to follow instructions in this manual when installing,
retightening, reinstalling the fitting.
Poor installation or retightening may cause the liquid to leak or the fitting
to uncouple from tubing.
Do not retighten the fitting while tubing is in high-temperature or
pressurized conditions.
Doing so may deform or damage the fitting, resulting in a spout of the
liquid.
Before retightening the fitting, be sure to lower the temperature to 30 °C
(86°F) or less and reduce the pressure to 0 MPaG (0 psiG).
The fitting is made of resin. Exercise great care to avoid bending
or tensile stress to the fitting when or after tightening it.
Doing so may deform or damage the fitting, resulting in liquid leakage.
WARNING
Liquid
leakage
Do not use the fitting beyond the working range specified in this
manual.
Doing so may cause the liquid to leak or the fitting to uncouple from
tubing.
Never use the P series Super 300 Type Pillar fitting in combination
with other fittings.
Doing so may cause the liquid to leak or the fitting to uncouple from
tubing.
When the liquid temperature is 70 °C (158 °F) or higher, protect the
fitting and tubing with a cover or other suitable means.
Otherwise, a burn may result.
Exercise great care to avoid a burn during the tube flaring process.
The tube flaring process involves preheating of tubing.
Installation
work
Maintain good ventilation during the tube flaring process.
Preheating of tubing could generates toxic gases.
Do not dispose of the fitting with a liquid residue remaining in it.
Be sure to wash a liquid residue inside the fitting and then dispose of
the fitting as incombustible waste. Disposal of the fitting without
washing a liquid residue may be hazardous.
CAUTION
Disposal
Do not incinerate fitting parts.
Incineration of fluoro-resin parts will generate toxic smoke.
・After installing the fitting, keep this manual readily accessible for future reference
Manual No. 213
2

1. Inserting sleeve into ϕ19 - 25/W6 - W8 standard tubes
Fig. 3 - Tube locking length
Tube locking length
Fig. 1 - Parts designation of insertion tool
Tube holder Sleeve holder
Dia.
expansion
ring
Before
expansion
After
expansion
1. Setting the sleeve Fig. 2 - Setting the sleeve
· Install the sleeve holder to the insertion tool JT-SA- KA and then set
the sleeve as shown in Fig. 2 for the state before the diameter has
been expanded.
· After the sleeve has been set, push the diameter expansion ring
toward the sleeve until it clicks (see Fig. 2 for the state after the
diameter has been expanded and Table 1 for the applicable parts).
2. Clamping the tube
· Fit the tube holder onto the tube having the union nut in place. Lock
the tube with the clamp at the shortest locking length shown in Table
2 or more (see Fig. 3).
Table 2 - Tube locking length
Nominal tube size
Millimeter size 19 25
Inch size W6 W8
Tube locking length 35 41
3. Inserting the sleeve
· Turn the grip clockwise to insert the sleeve into the tube (see Fig. 4 (1)).
· Stop turning the grip when the tube end reaches the tube stop of the sleeve (see Fig.4 (1)).
· Turning the grip counterclockwise will move the sleeve holder backward and unlock the diameter expansion ring. Now
the inserted tube sleeve can be removed from the sleeve holder (see Fig. 4 (2)).
(1) Inserting the sleeve (2) Completely inserted sleeve
Fig. 4 - Sleeve insertion
3

Caution:
• Stop turning the grip clockwise when the tube end reaches the tube stop of the sleeve.
Otherwise, damage to the tube, sleeve and/or sleeve holder may result.
Notes:
• The P-SHP-SAK** sleeve holder is provided with a diameter expansion ring at its end. If the
diameter expansion ring becomes less secured, place an order for the diameter expansion ring
only.
• The sleeve holder for Super 300 Type Pillar
Fitting P Series has dual grooves on its flange
(see Fig. 5).
Grooves for
identificatio
n
Fig. 5 - Sleeve holder
Table 1 - JT-SA-KA parts list
Nominal tube size
Millimeter size 19 25
Inch size W6 W8
Sleeve holder P-SHP-SAK19(W6) P-SHP-SAK25(W8)
Dia. expansion ring P-KR-A19(W6) P-KR-A25
Tube holder J-TH-A19 －
Manual No. 213
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2. Inserting sleeve into ϕ6 - 12/W2 - W4 standard tubes
Fig. 7 - Setting the sleeve
Dia.
expansion
rin
g
Before
expansion
After
expansion
Fig. 6 - Parts designation for insertion tool
Tube holde
r
Sleeve holde
r
Small dia. attachment
1. Setting the sleeve
· Install the sleeve holder and the attachment to the insertion
tool JT-SA-KA and then set the sleeve as shown in Fig. 7 for
the state before the diameter has been expanded.
Fig. 8 - Tube locking length
Tube lockin
g
len
g
th
· After the sleeve has been set, push the diameter expansion ring
toward the sleeve until it clicks (see Fig. 7 for the state after the
diameter has been expanded and Table 3 for the applicable
parts).
2. Clamping the tube
· Fit the tube holder onto the tube having the union nut in place.
Lock the tube with the clamp at the shortest locking length
shown in Table 4 or more (see Fig. 8).
3. Inserting the sleeve
· Turn the grip clockwise to insert the sleeve into the tube (see Fig. 9 (1)).
· Stop turning the grip when the tube end reaches the tube stop of the sleeve (see Fig.9 (1)).
· Turning the grip counterclockwise will move the sleeve holder backward and unlock the diameter expansion ring. Now
the inserted tube sleeve can be removed from the sleeve holder (see Fig. 9 (2)).
・
Table 4 - Tube locking length
Nominal tube size
Millimeter size 6 8 10 12
Inch size W2
W2Y - W3
W3Y W4
Tube locking length 20 23 25 30
(1) Inserting the sleeve (2) Completely inserted sleeve
Fig. 9 - Sleeve insertion
Manual No. 213
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Caution:
• Stop turning the grip clockwise when the tube end reaches the tube stop of the sleeve.
Otherwise, damage to the tube, sleeve and/or sleeve holder may result.
Notes:
• The P-SHP-SBK** sleeve holder is provided with a diameter expansion ring at its end. If the
diameter expansion ring becomes less secured, place an order for the diameter expansion ring
only.
Grooves for
identification
Fig. 10 - Sleeve holder
• The sleeve holder for Super 300 Type Pillar Fitting P Series
has dual grooves on its flange (see Fig. 10).
Table 3 - JT-SA-KA parts list (6 - 12, W2 - W4)
Nominal tube size
Millimeter size 6 8 10 12
Sleeve holder P-SHP-SBK6(W2) P-SHP-SBK8 P-SHP-SBK10 P-SHP-SBK12
Dia. expansion ring P-KR-C6(W2) P-KR-C8 P-KR-A10 P-KR-A12
Tube holder J-TH-SB6 J-TH-SB8 J-TH-SB10 J-TH-SB12
Attachment SA-SB-AT
Nominal tube size
Inch size W2 W2Y W3 W3Y W4
Sleeve holder P-SHP-SBK6(W2) P-SHP-SBKW2Y P-SHP-SBKW3 P-SHP-SBKW3Y P-SHP-SBKW4
Dia. expansion ring P-KR-C6(W2) P-KR-CW2Y P-KR-ＡW3 P-KR-ＡW3Y P-KR-ＡW4
Tube holder J-TH-SBW2 J-TH-SBW3 J-TH-SBW4
Attachment SA-SB-AT
Manual No. 213
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3. Inserting sleeve into 0.25" x 0.12" color tube and ϕ3/ϕ4/W1 standard tubes
Fig. 12 - Setting the sleeve
Sleeve
Tube holder
Sleeve holder
Attachment
Fig. 11 - Parts designation for insertion tool
Tube holde
r
Small dia. attachment
Sleeve holder
Fig 13 – Tube locking length
Tube lockin
g
len
g
th
1. Setting the sleeve
· Install the sleeve holder and the attachment to the insertion
tool JT-SA-KA, and then set the sleeve (see Fig. 12 for the
state before fitting the flaring tool; and Table 5 for the
applicable parts).
2. Clamping the tube and setting the flaring tool
· Install to insertion tool JT-SA-KA the tube holder.
Flaring tool
· Open the clamp and lock the tube having the union nut in
place to the tube holder at the shortest locking length
shown in Table 6 or more (see Fig. 13).
Tube
· Install the flaring tool to the tip of the sleeve holder (see
Fig. 13).
Fi
g
. 6 - Tube lockin
g
len
g
th
3. Expanding the tube diameter and inserting the sleeve
· Turn the grip clockwise to advance the screw and expand
the tube end with the flaring tool. Repeat this step several
times (see Fig. 14 (1)).
Nominal tube size
Millimeter size 3 4 -
Inch size W1 - Color tube
(0.25”×0.12”)
Tube locking
length 11 12 20
· After the diameter has been expanded, remove the flaring
tool (see Fig. 14 (2)).
· Turn the grip clockwise to insert the sleeve into the tube
(see Fig. 14 (3)).
· Stop turning the grip when the tube end reaches the tube
stop of the sleeve (see Fig. 14 (3)).
· Turning the grip counterclockwise will move the sleeve holder backward, allowing you to remove the inserted tube
sleeve easily.
(1) During dia. expansion (2) Completion of dia. expansion (3) Sleeve insertion
Fig. 14 - Tube dia. expansion and sleeve insertion
Manual No. 213
7

Caution:
• Stop turning the grip clockwise when the tube end reaches the tube stop of the sleeve. Otherwise,
damage to the tube, sleeve and/or sleeve holder may result.
Notes:
• If the flaring tool is moved forward after the diameter has been expanded, the tube may be
buckled. Upon the completion of diameter expansion, stop moving forward the flaring tool.
• If the flaring tool is difficult to remove, turn it. This will allow you to remove the flaring tool
easily.
• The P-SH-SBK** sleeve holder is provided with a flaring tool at its end.
• The sleeve holder for Super 300 Type Pillar Fitting P Series (excluding for color tubes) has
dual grooves on its flange (see Fig. 68).
Grooves for
identification
Fig. 15 - Sleeve holder
Table 5 - JT-SB parts list (3, 4, W1, Color tube）
Nominal tube size
3 4 W1
Color tube
(0.25”×0.12”)
Sleeve holder P-SH-SBK3 P-SH-SBK4 P-SH-SBKW1 J-SH-SKA6(W2)
Tube holder J-TH-SB3 J-TH-SB4 J-TH-SBW1
J-TH-SBW2
Attachment SA-SB-AT
Manual No. 213
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4. Tightening (Nominal tube size: 6 - 25, W2 - W8, Color tube)
4-1. Structure and function of gauge ring (Nominal tube size: 6 - 25, W2 - W8, Color tube)
• The P Series Super 300 Type Pillar Fitting is provided with a gauge ring to facilitate controlling the tightening range
and limit, thereby ensuring safe and proper tightening (see Fig. 16).
6 - 10
W2 - W3
Blade
Base
Blade
Base
12 - 25
W4 - W8
Fig. 16 - Shapes of gauge rings
● At initial tightening, the boss at the end of the union nut
makes contact with the blade of the gauge ring, allowing you
to find from the feel and click sound that the initial tightening
has been completed.
● When the tightening limit of the fitting is reached, the base
will stop rotating and restrict the rotation of the union nut.
Note:
• The gauge ring is only applicable for the tubes of nominal sizes 6 to 25 and W2 to W8. For
the tubes of nominal sizes 3, 4, and W1, see Section 4.
4-2. Initial tightening (Nominal tube size: 6 - 25, W2 - W8)
• Insert the tube into which the sleeve has been inserted, into the main unit and then tighten it until the boss on the
union nut makes contact with the gauge ring and pulls the blade. Crunching sound should be heard (see Fig. 22).
• The use of the dedicated spanner allows you to more efficiently tighten the union nut (see Fig. 23 and Table 9).
Crunching sound
should be heard
Tighten the
union nut
Before tightening Initial tightening position
Crunching
sound
Tightening limit position
The bosses on the union nut
make contact with the gauge ring
Further tighten
the union nut
Fig. 17 - Initial tightening
Size Marking
Fig. 18 – Spanner for tightening the union nut
Table 7 - Spanner type
Nominal tube size
Millimeter size 6 8 10 12 19 25
Inch size W2, W2Y - W3, W3Y W4 W6 W8
Spanner type J-SN-6 J-SN-8 J-SN-10 J-SN-12 J-SN-19 J-SN-25
Size marking 6·W2 8 10·W3 12·W4 19·W6 25·W8
* Use type J-SN-6 spanner for color tube.
Manual No. 213
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