pilotair DCR 1311 Instructions for use

INSTRUCTION AND
MAINTENANCE MANUAL
FOR SCREW COMPRESSORS
Models:
DCR 1311/1315
DCR 1309/1315 VS
Codice 900162
OQ7_5ARG078EN
PilotAir 1300 667 579
[email protected]; [email protected]

Operating instructions (translation from original IT)
Cod. OQ7_5ARG078EN
Emiss. 18-07-08 Rev. 5- Agg. 20-04-16
5
INDICE
1GUARANTEE CONDITIONS................................................................................................................................. 4
2EC DECLARATION OF CONFORMITY........................................................................................................... 8
2.1 CE MARKING.................................................................................................................................................................. 9
3IMPORTANCE OF THE MANUAL............................................................................................................................ 10
3.1 NOTES FOR CONSULTATION.................................................................................................................................... 10
3.2 INTENDED RECEIVERS (AUTHORISED OPERATORS) ......................................................................................... 11
3.3 MACHINE OFF STATUS.............................................................................................................................................. 12
3.4 ABBREVIATIONS......................................................................................................................................................... 12
3.5 RESERVED RIGHTS..................................................................................................................................................... 12
4NAMING OF THE COMPRESSOR...................................................................................................................... 13
4.1 NAMING OF THE MODELS......................................................................................................................................... 13
4.2 NAMING OF THE COMPONENTS.............................................................................................................................. 13
4.3 SUPPLY CONDITIONS (VERSIONS).......................................................................................................................... 13
5OVERALL DIMENSIONS (MM).......................................................................................................................... 16
6TECHNICAL DATA............................................................................................................................................... 17
7INTENDED USE...................................................................................................................................................... 18
7.1 ENERGY SUPPLY SOURCES ...................................................................................................................................... 18
7.2 STAGES OF USE ........................................................................................................................................................... 18
7.3 LIMITS OF USE............................................................................................................................................................. 18
7.4 OPTIONAL ACCESSORIES.......................................................................................................................................... 19
8TRANSPORT OF THE COMPRESSOR.............................................................................................................. 19
8.1 PACKAGING................................................................................................................................................................. 19
9UNPACKING AND HANDLING .......................................................................................................................... 19
9.1 LIFTING AND HANDLING THE MACHINE .............................................................................................................. 20
10 INSTALLATION..................................................................................................................................................... 22
10.1 GENERAL WARNINGS................................................................................................................................................ 23
10.2 POSITIONING............................................................................................................................................................... 23
10.3 SECURING THE COMPRESSOR AND CONNECTING THE AIR PIPE.................................................................... 23
10.4 TEMPERATURE BELOW 0° C..................................................................................................................................... 23
10.5 AIR TANK...................................................................................................................................................................... 24
10.6 CONDENSATE SEPARATOR...................................................................................................................................... 24
10.7 DISTRIBUTION LINE................................................................................................................................................... 24
10.8 WARM AIR OUTLET CONVEYING............................................................................................................................ 24
11 ELECTRICAL CONNECTION................................................................................................................................ 25
12 BEFORE FIRST STARTING.................................................................................................................................... 25
13 FIRST START-UP...................................................................................................................................................... 26

Operating instructions (translation from original IT)
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14 STORAGE................................................................................................................................................................ 27
15 DIRECTIVES AND REFERENCE NORMS ........................................................................................................... 28
16 SAFETY....................................................................................................................................................................... 28
16.1 SAFETY SIGNALS........................................................................................................................................................ 28
16.2 RESIDUAL RISKS......................................................................................................................................................... 31
16.3 AUTHORISED OPERATORS: PLACES OCCUPIED.................................................................................................. 31
17 CONTROL PANEL FOR THE BOARD EPS4.3.................................................................................................. 33
17.1 SWITCHING ON THE BOARD AND STARTING THE COMPRESSOR................................................................... 35
17.2 ACCESS TO THE USER PROGRAMMING MENU..................................................................................................... 36
17.3 ACCESS TO THE SERVICE PROGRAMMING MENU (PASSWORD REQUIRED) ........................................................ 36
17.4 CHECKING AND SETTING THE SECOND TEMPERATURE PROBE (PASSWORD REQUIRED)............................... 36
17.5 EPS4.3 TROUBLESHOOTING:.................................................................................................................................... 37
17.6 FUNCTION OF THE RESET KEY................................................................................................................................ 38
17.7 MACHINE STATUS...................................................................................................................................................... 39
17.8 HEATING ELEMENT (OPTIONAL)............................................................................................................................ 39
18 CHECKS BEFORE SWITCHING ON..................................................................................................................... 40
19 SWITCHING OFF...................................................................................................................................................... 40
20 INTERRUPTION IN THE ELECTRIC POWER SUPPLY ................................................................................... 40
21 HYDRAULIC DIAGRAM ...................................................................................................................................... 41
22 OPERATING PRINCIPLE..................................................................................................................................... 42
23 MAINTENANCE PROGRAMME........................................................................................................................... 43
24 ROUTINE MAINTENANCE.................................................................................................................................... 44
24.1 PRECAUTIONS DURING MAINTENANCE............................................................................................................... 44
24.2 LIST OF SPARE PARTSFOR ROUTINE MAINTENANCE NEWTON /EDISON DV 1300.................................... 44
24.3 OIL CHARACTERISTICS............................................................................................................................................. 44
25 SPECIAL MAINTENANCE..................................................................................................................................... 46
25.1 CHANGING THE OIL AND THE OIL FILTER............................................................................................................ 46
25.2 CHECKING AND TOPPING UP THE OIL LEVEL...................................................................................................... 47
25.3 CHANGING THE OIL SEPARATING FILTER (FIG.12 RIF.A)..................................................................................... 48
25.4 CLEANING /REPLACING THE NON-RETURN VALVE WITH NOZZLE............................................................... 48
28.4.1 Versions with gear transmission.................................................................................................................................... 48
28.4.2 Versions with direct transmission.................................................................................................................................. 49
25.5 CLEANING OF THE OIL RECOVERY GEAR BOX.................................................................................................... 49
25.6 REMOVAL OF THE AIR/OIL SEPARATOR ............................................................................................................... 50
25.7 CHANGING THE AIR FILTER CARTRIDGE............................................................................................................. 50
25.8 CLEANING OR CHANGING THE FILTER SUCTION PANEL.................................................................................. 51
25.9 AIR-OIL RADIATOR..................................................................................................................................................... 51
25.10 SAFETY VALVE ........................................................................................................................................................... 51
25.11 CHECKING AND CHANGING THE TRANSMISSION COUPLING (ONLY VERSIONS WITH DIRECT TRANSMISSION)52
25.12MOTOR LUBRICATION .............................................................................................................................................. 52
25.13 CHANGING THE ELECTRIC MOTOR AND THE ELECTRIC FAN.......................................................................... 52
26 TROUBLESHOOTING ............................................................................................................................................ 53

Operating instructions (translation from original IT)
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27 ELECTRIC DIAGRAM............................................................................................................................................. 54
28 NOTE ELECTRIC DIAGRAM................................................................................................................................. 54
28.1 REMOTE CONTROL..................................................................................................................................................... 54
28.2 ROTATION DIRECTION CONTROL .......................................................................................................................... 54
28.3 AUTOMATIC RESTART .............................................................................................................................................. 54
28.4 MALFUNCTION OF THE PRESSURE TRANSDUCER.............................................................................................. 54
29 GENERAL WARNINGS............................................................................................................................................ 54
29.1 ORDERING PROCEDURE............................................................................................................................................ 54
29.2 DEMOLITION................................................................................................................................................................ 54
30 REGISTRATION AND COMMISSIONING REPORT ................................................................................................... 55
31 LOG BOOK TO CHECK MAINTENANCE..................................................................................................................... 56

Operating instructions (translation from original IT)
Cod. OQ7_5ARG078EN
Emiss. 18-07-08 Rev. 5 - Agg. 20-04-16
8
2EC DECLARATION OF CONFORMITY

Operating instructions (translation from original IT)
Cod. OQ7_5ARG078EN
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2.1 CE MARKING
The CE marking (FIG. 1) certifies the conformity of the compressor with the essential safety and health requirements contemplated by
the European Directives listed in the EC declaration of conformity.
It is applied on the outside, on the rear of the compressor. The following data are indicated legibly and indelibly on the plate:
• The logo, name and address of the manufacturer
• The CE mark
• The model
• The serial number
• The max. working pressure (bar)
• The voltage and frequency of the electric power supply (V / Hz)
• The nominal power (kW)
• The weight (kg)
• The year of manufacture
Fig.1 (CE marking)

Operating instructions (translation from original IT)
Cod. OQ7_5ARG078EN
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3IMPORTANCE OF THE MANUAL
BEFORE USING THE COMPRESSOR THE AUTHORISED OPERATORS MUST READ AND
UNDERSTAND ALL PARTS OF THIS MANUAL.
This technical manual of “Instructions for use and maintenance” has been drawn up according to the indications given by the European
Directives, in order to ensure easy and correct understanding of the topics dealt with by the operators authorised to perform the use
and maintenance of the compressor concerned. If, despite the care taken by the manufacturer when drawing up the manual, these
operators find any problem in understanding it, in order to avoid incorrect personal interpretations that might endanger safety, they are
requested to apply promptly to the manufacturer for the correct explanations and any further information.
Before using the compressor, the authorised operators must read and understand all parts of this technical manual of “Instructions for
use and maintenance” and strictly follow all the rules in it, in order to ensure their own safety and that of other people, obtain the best
compressor performance, and ensure the maximum efficiency and long life of all its components. This manual must be at the disposal
of the authorised operators at all times and must always be kept safely, near the compressor.
THIS MANUAL MUST ALWAYS BE AT THE DISPOSAL OF THE AUTHORISED OPERATORS AND
MUST BE KEPT SAFELY, NEAR THE COMPRESSOR.
THE MANUFACTURER DECLINES ALL RESPONSIBILITY FOR ANY DAMAGE TO PERSONS,
ANIMALS AND THINGS RESULTING FROM FAILURE TO OBSERVE THE RULES AND WARNINGS
DESCRIBED IN THIS MANUAL.
THIS MANUAL MUST BE HANDED OVER TOGETHER WITH THE COMPRESSOR IF IT IS
TRANSFERRED TO ANOTHER USER.
THIS MANUAL REFLECTS THE STATE OF THE ART AT THE TIME THE COMPRESSOR WAS SOLD
AND CANNOT BE CONSIDERED INADEQUATE ONLY BECAUSE IT MAY BE UPDATED LATER IN
THE LIGHT OF NEW EXPERIENCE.
IF THE MANUAL IS LOST OR SPOILT, ASK THE MANUFACTURER FOR A NEW COPY, SPECIFYING
THE COMPRESSOR IDENTIFICATION DATA (SEE CE MARKING) AND THE REVISION.
3.1 NOTES FOR CONSULTATION
THE GENERAL DANGER SIGNAL AND THE FRAMED TEXT IN CAPITAL LETTERS DRAW THE
OPERATOR’S ATTENTION TO THE WARNINGS GIVEN IN THIS MANUAL.
N.B. (Nota Bene): framed text in capital letters.
Bold print: Highlights some significant sentences in the text.
Italics: Describes the captions of the figures and tables.

Operating instructions (translation from original IT)
Cod. OQ7_5ARG078EN
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3.2 INTENDED RECEIVERS (AUTHORISED OPERATORS)
This technical manual is intended exclusively for the operators authorised to carry out use and maintenance of the compressor,
according to the specific technical and professional skills required for the type of activity. The symbols shown below placed at the
beginning of a chapter and/or of a paragraph indicate which operator is involved in the subject dealt with.
THE AUTHORISED OPERATORS MUST PERFORM ON THE COMPRESSOR ONLY THE ACTIVITIES
FOR WHICH THEY ARE SPECIFICALLY COMPETENT.
BEFORE CARRYING OUT ANY ACTIVITY ON THE COMPRESSOR, THE AUTHORISED OPERATORS
MUST ENSURE THAT THEY ARE IN FULL POSSESSION OF THEIR PHYSICAL AND MENTAL
FACULTIES IN ORDER TO ENSURE THAT THE SAFETY CONDITIONS ARE ALWAYS RESPECTED.
GENERAL OPERATOR
This is a professionally trained operator, over 18 years of age, in compliance with the laws in force in the country of use,
authorised only to switch on, use, fine-tune (obligatorily with the guards enabled and the machine switched off) and
switch off the compressor, absolutely respecting the instructions given in this manual, provided with the personal
protective equipment (PPE) contemplated in table 7 and occupying the positions described in fig. 9.
HANDLING OPERATOR
This is a professionally trained operator, over 18 years of age, in compliance with the laws in force in the country of use,
authorised to use fork-lift trucks, bridge cranes or cranes, to transport and handle the compressor and/or its parts safely,
provided with the personal protective equipment (PPE) contemplated in table 7 and occupying the positions described in
fig. 9.
MECHANICAL / HYDRAULIC / PNEUMATIC OPERATOR
This is a qualified technician, approved to perform only operations on the mechanical / hydraulic / pneumatic parts to
carry out adjustments, maintenance and/or repairs even with the guards disabled (with the consent of the safety
manager), absolutely respecting the instructions given in this manual or any other specific document supplied
exclusively by the manufacturer, provided with the personal protective equipment (PPE) contemplated in table 7 and
occupying the positions described in fig. 9.
ELECTRICAL OPERATOR
This is a qualified technician (electrician in possession of the technical and professional skills required by the
regulations in force), approved to perform only operations on electric devices to carry out adjustments, maintenance
and/or repairs even with the system live and with the guards disabled (with the consent of the safety manager),
absolutely respecting the instructions given in this manual or any other specific document supplied exclusively by the
manufacturer, provided with the personal protective equipment (PPE) contemplated in table 7 and occupying the
positions described in fig. 9.
COMPANY SAFETY MANAGER
This is a qualified technician designated by the Customer, in possession of the technical and professional skills required
by the regulations in force concerning the safety and health of workers in the place of work.

Operating instructions (translation from original IT)
Cod. OQ7_5ARG078EN
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MANUFACTURER’S TECHNICIAN
This is a qualified technician made available by the Manufacturer and/or by the authorised Dealer to carry out the
requested technical assistance, routine and special maintenance jobs and/or operations not listed in this manual which
require a specific knowledge of the compressor, provided with the personal protective equipment (PPE) contemplated in
table 7 and occupying the positions described in fig. 9.
In the manual you can also find, next to a table, a figure, or a text, a double line “║“; this indicates the parts of the manual that have
been varied with respect to the previous revision.
3.3 MACHINE OFF STATUS
It is obligatory to disconnect the supply of electric power before carrying out any kind of maintenance work and/or
adjustment on the compressor.
1) Main electric switch turned “OFF” and padlocked;
2) Electric power supply switch (Customer) turned “OFF”;
3) Pressurised air discharged from the compressor (see pressure gauge on compressor).
4) Reservoir air outlet valve closed.
3.4 ABBREVIATIONS
TAB. 1 lists some abbreviations used in the text of the “instructions for use and maintenance”.
appro
x.
Approximately min Minutes
chap. Chapter No. Number
PPE Personal Protective Equipment pagePage
Right Right par. Paragraph
hHours Pos. Position
EN European Norm REF. Reference
e.g. Example sSeconds
FIG. Figure(s) Left Left
max. Maximum TAB. Table
min. Minimum see See
3.5 RESERVED RIGHTS
All information (text, drawings, diagrams, etc.) given here is reserved. No part of this manual may be reproduced and made known
(completely or in part) with any means of reproduction (photocopies, microfilm or other) without the Manufacturer’s authorisation in
writing.
All the trade marks mentioned belong to their respective owners.

Operating instructions (translation from original IT)
Cod. OQ7_5ARG078EN
Emiss. 18-07-08 Rev. 5- Agg. 20-04-16
13
4NAMING OF THE COMPRESSOR
The name of the compressor is:
4.1 NAMING OF THE MODELS
The models are named according to the motor power.
Name example:
DCR;DCRVS 13 15 - 10
4.2 NAMING OF THE COMPONENTS
FIG. 2 and 3 show and name the main components of the compressors listed above.
4.3 SUPPLY CONDITIONS (VERSIONS)
According to the Customer’s specific requests, the compressor may be supplied in the following types:
• Compressor only
• Compressor with reservoir
• Compressor with dryer
• Compressor with reservoir and dryer
ROTARY SCREW COMPRESSOR
Pressure (8 – 10 – 13)
Series:
DCR: fixed speed
DCR VS: variable speed
Power (kW)
Compressor series

Operating instructions (translation from original IT)
Cod. OQ7_5ARG078EN
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14
12
2
13
11
1
3
6
4
7 85
9
10
14
15
Pianta
Lato dx Lato sxLato anteriore
Fig.2
Left side
Right side
Front
Overhead view

Operating instructions (translation from original IT)
Cod. OQ7_5ARG078EN
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15
Key:
1) Reservoir condensate drain
2) Reservoir support feet
3) Reservoir (270 / 500 lt – if supplied)
4) Front inspection panel lock
5) Electric fan cable clamp
6) LCD display
7) Control panel
8) Electric / isolating switch
9) Dryer cooling air expulsion
10) Compressor cooling air intake
11) Compressed air outlet G2
12) Compressor cooling air expulsion
13) Reservoir cap
14) Compressor compressed air outlet G1
15) Compressor condensate drain
16) Dryer cooling air expulsion
17) Compressor cooling air intake
18) Compressor cooling air intake
19) Pressure gauge
20) Safety valve
21) Rear inspection panel lock
17
20
21
18
Lato posteriore
16
19
Fig.3
Rear

Operating instructions (translation from original IT)
Cod. OQ7_5ARG078EN
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5OVERALL DIMENSIONS (mm)
MOD. NEWTON 1300
EDISON 1300 DV
Rif.
Tank 270 lt.
Tank 500 lt
Ø
500
600
A
1581,5
1991,5
B
1532
1645
C
597
597
D
1385
1385
E
1010
1010
F
1070
1070
G
315
315
H
550
550
A
B
E
Ø
D
F G
C
H
Lato sx
Lato anteriore
Fig.4
Front
Left side

Operating instructions (translation from original IT)
Cod. OQ7_5ARG078EN
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17
6TECHNICAL DATA
TAB.2
MODEL DCR 1311 DCR 1315 DCR
1309 VS DCR
1315 VS
Max. delivery temperature °C 110
Intake air temperature °C min. 0° - max. 40°
Motor power / service factor kW/Hp 7,5
FS1.1 11 FS1.1 15 FS1.1 9,2 FS1.1 15 FS1.1
Full load current
400V/50 Hz (230V/60 Hz) A 16.5 (25) 25 (37) 30 (50) 18 31
Compressor motor speed
400V/50 Hz (230V/60 Hz)
rpm 2950
(3500)
2950
(3500)
Variable
Direction of compressor motor
rotation
Clockwise
Fan motor power
400V/50 Hz (230V/60 Hz) W 135 (240) 400 (630) 135 (240) 400 (630)
Fan motor speed
400V/50 Hz (230V/60 Hz) rpm 1450
(1700) 1400 (1540) 1450 (1700) 1400 (1540)
Noise dB (A) 64 65 64 65
Compressor weight kg 222 258 283 250 295
Compressor weight with dryer kg 292 318 343 310 355
Compressor weight with reservoir270
litres (500 litres) kg 302
(342) 338 (378) 363 (403) 330 (370) 375 (415)
Compressor weight with dryer and
reservoir 270 litres (500 litres) kg 362
(402) 388 (438) 423 (463) 390 (430) 435 (475)
Mod.
8 bar
DCR 1311 DCR 1315 DCR
1309 VS DCR
1315 VS
Type of drive
400V/50 Hz (230V/60 Hz)
Gear transmission Gear transmission Gear transmission Direct Direct
Delivery pressure bar min. 4 - max. 11
min. 4
max. 11
Mod. 10 bar
DCR 1311 DCR 1315 DCR
1309 VS
min. 4
max. 11
DCR
1315 VS
Type of drive
400V/50 Hz (230V/60 Hz)
bar Gear transmission
(Direct)Gear transmission Gear transmission Direct Direct
Delivery pressure min. 4 - max. 11
min. 4
max. 11
min. 4
max. 11
Mod.
13 bar
DCR 1311 DCR 1315 DCR
1309 VS DCR
1315 VS
Type of drive
400V/50 Hz (230V/60 Hz)
Direct Gear transmission Gear transmission Direct Direct
Delivery pressure bar min. 4 - max. 14
min. 4
max. 14
min. 4
max. 14

Operating instructions (translation from original IT)
Cod. OQ7_5ARG078EN
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7INTENDED USE
The compressor has been designed and made for the following intended use:
FIELD OF USE
Industrial and handicrafts sector
PLACE OF USE
In a closed, covered environment, sufficiently lit, suitable for the
legal requirements in force in the country of use concerning
safety and health in the work place. The compressor must stand
on a horizontal plane (level) which ensures its stability in
relation to its overall dimensions.
INTENDED USE
Compression of air for the use of suitable pneumatic tools
complying with the regulations in force (e.g.: guns for blowing,
washing, painting or sandblasting, screwdrivers, stapling guns,
nailing guns or grease guns).
GENERAL OPERATOR
Only one general operator in possession of the requirements
described above (chap. 3.2).
TAB.3
7.1 ENERGY SUPPLY SOURCES
ENERGY SOURCE
SUPPLIES
ELECTRIC
Control panel (400/50 – 230/60)
TAB.4
7.2 STAGES OF USE
1) Connection of the air output pipe
2) Electric connection
3) Switching on
4) Production of compressed air
5) Switching off
6) Discharge of the residual air in the reservoir
7) Drainage of condensate from the reservoir
7.3 LIMITS OF USE
The compressor has been designed and made exclusively for the intended use described in table 3, so any other type of use is
absolutely forbidden, in order to guarantee, at all times, the safety of the operator and the efficiency of the compressor itself.
LIMITS OF USE: IT IS ABSOLUTELY FORBIDDEN TO USE THE COMPRESSOR FOR IMPROPER
APPLICATIONS, OTHER THAN THE USE INTENDED BY THE MANUFACTURER (TAB.3).
IT IS ABSOLUTELY FORBIDDEN TO START THE COMPRESSOR IN ENVIRONMENTS WITH A
POTENTIALLY EXPLOSIVE ATMOSPHERE AND/OR IN THE PRESENCE OF COMBUSTIBLE
POWDERS (E.G.: WOOD POWDER, FLOUR, SUGAR AND GRAIN).
IT IS ABSOLUTELY FORBIDDEN TO POINT JETS OF COMPRESSED AIR TOWARDS PERSONS,
ANIMALS AND THINGS
IT IS ABSOLUTELY FORBIDDEN TO USE AIR PIPES AND COUPLINGS THAT ARE NOT SUITABLE
AND/OR THAT DO NOT COMPLY WITH THE REGULATIONS IN FORCE.
DURING USE IT IS OBLIGATORY TO BE CONSTANTLY ON GUARD THAT NO UNAUTHORISED
PERSONS GO NEAR THE COMPRESSOR.
IT IS OBLIGATORY TO ANCHOR THE COMPRESSOR BY SECURING IT TO THE GROUND WITH
SCREWS SUITABLE FOR THE PURPOSE.

Operating instructions (translation from original IT)
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7.4 OPTIONAL ACCESSORIES
THE ACCESSORIES MUST BE REQUESTED EXCLUSIVELY FROM THE MANUFACTURER,
COMMUNICATING THE SERIAL NUMBER AND THE YEAR OF MANUFACTURE OF THE
COMPRESSOR.
The compressor may be fitted with an additional dryer and/or with a reservoir with two different capacities: 270 litres or 500 litres,
which increase its versatility.
The following accessories may also be requested:
-remote control
-control of direction of rotation
-automatic restart
-operation with pressure switch.
8TRANSPORT OF THE COMPRESSOR
The compressor is delivered to the buyer by a carrier appointed by the customer, by the manufacturer or by the
authorised dealer, according to the contractual agreements at the time of sale.
8.1 PACKAGING
The compressor may be supplied alone, with a dryer, with a reservoir, or complete with dryer and reservoir.
The packaging may therefore be of different sizes. The cardboard packaging that covers the compressor and any accessories is marked
on the outside with one or more adhesive labels with the respective information.
ENSURE THAT THE PACKAGING HAS NOT BEEN DAMAGED DURING TRANSPORT.
MAKE A NOTE OF ANY DAMAGE FOUND ON THE DELIVERY NOTE AND SIGN IT STATING
“ACCEPTED WITH RESERVE”.
9UNPACKING AND HANDLING
The compressor should be lifted only with a pallet truck or a fork lift truck with suitable lifting capacity.
• Check the integrity of the packaging.
• Unpack the machine (paying attention to any indications on the packaging).
• Check the (outer) good condition of the machine.
• Open the access doors and check all inner parts (visual check).
•Dispose of the packing in compliance with the current waste disposal regulations.
IF ANY FAULTS ARE FOUND IT IS FORBIDDEN TO USE THE COMPRESSOR. YOU MUST APPLY TO
YOUR DEALER OR TO THE MANUFACTURER FOR TECHNICAL ASSISTANCE.
IT IS RECOMMENDED TO DISPOSE OF THE PACKAGING ACCORDING TO THE DIFFERENT TYPES
OF MATERIAL, ABSOLUTELY RESPECTING THE LAWS IN FORCE IN THE COUNTRY OF USE.
THE MACHINE PACKAGING MUST BE LIFTED WITH A FORK-LIFT TRUCK (SUITABLE FOR THE
USE), RESPECTING THE INSTRUCTIONS APPLIED ON THE OUTSIDE OF THE PACKAGING.
Proceed as follows:
1) Open and remove the cardboard using a suitable tool
2) Remove any screws securing the compressor to the pallet
3) Get into position on the longest side and insert the forks of the suitable fork-lift truck under the compressor or the reservoir,
until they come out on the opposite side.
4) Carefully lift the load and carry it to the place of use.
5) Lower the load very carefully until it is completely resting on the ground.
6) Extract the forks of the fork-lift truck from under the compressor or reservoir.

Operating instructions (translation from original IT)
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9.1 LIFTING AND HANDLING THE MACHINE
The compressor must be transported and handled only as shown in the following figure, with a pallet truck or a fork lift truck.
LIFT THE COMPRESSOR ONLY BY THE BASE; DO NOT TRY TO LIFT IT BY OTHER PARTS SUCH
AS THE CANOPY, MOTOR, PIPES AND SO ON.
PROTECT THE COMPRESSOR CANOPY WITH A CARDBOARD BOX
Fig.5

Operating instructions (translation from original IT)
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Fig.5a
Lifting the
compressor
complete with
reservoir, dryer and
packaging
Lifting the
compressor or the
dryer with the
packaging
Or the compressor
complete with dryer
with packaging
Lifting the
compressor
complete with
dryer without
packaging
KEY:
1) Reservoir
2) Cardboard
3) Pallet
4) Lifting forks
5) Dryer
6) Compressor
Rear
Left side
Rear
Left side
Rear
Left side

Operating instructions (translation from original IT)
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10 INSTALLATION
The dimensions in the figure are in mm.
Key fig. 6:
1) Auxiliary reservoir condensate drain
2) Auxiliary reservoir (customer)
3) Compressor
4) Air expulsion
5) Main electric switch
6) Air intake
7) Electric power supply duct
8) Pneumatic system connecting pipe
min.3000
2
1
6
5
4
3
Vista A - A
8
A A
500
300
3500
7
Vista in pianta
Fig.6
Overhead view
View

Operating instructions (translation from original IT)
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10.1 GENERAL WARNINGS
IT IS ABSOLUTELY FORBIDDEN TO USE AIR PIPES AND COUPLINGS THAT ARE NOT
SUITABLE AND/OR DO NOT COMPLY WITH THE REGULATIONS IN FORCE.
DURING COMPRESSOR OPERATION IT IS FORBIDDEN TO DISCONNECT THE
PRESSURISED AIR PIPES. THERE IS A RESIDUAL RISK.
IT IS OBLIGATORY TO INSTALL THE COMPRESSOR IN A PLACE WITH ADEQUATE
VENTILATION WHICH ENABLES THE AMBIENT TEMPERATURE TO BE MAINTAINED
BETWEEN +2 °C AND +40 °C, WITH HUMIDITY BETWEEN 5 AND 95%.
IT IS OBLIGATORY TO CONTACT THE MANUFACTURER OR AUTHORISED DEALER IN
THE EVENT OF AN INADEQUATE OUTPUT OF HOT AIR FROM THE PLACE IN WHICH THE
COMPRESSOR IS INSTALLED.
THE AIR SENT INTO THE PLACE WHERE THE COMPRESSOR IS INSTALLED MUST BE
CLEAN AND FREE FROM DUST, FUMES AND INFLAMMABLE VAPOURS.
10.2 POSITIONING
The compressor must be positioned in the place of installation and use in conformity with the provisions in the table of
“Technical data”.
IT IS OBLIGATORY TO ENSURE THE MINIMUM POSITIONING MEASUREMENTS GIVEN
IN FIG. 6.
IT IS OBLIGATORY TO SECURE THE COMPRESSOR TO THE GROUND WITH THE FEET
PROVIDED, USING SCREWS SUITABLE FOR THE PURPOSE.
TO ENSURE THAT THE AUTHORISED OPERATORS ARE ABLE TO OCCUPY THE WORK PLACES
CONTEMPLATED IN FIG. 11, IT IS OBLIGATORY TO RESPECT THE MINIMUM POSITIONING
MEASUREMENTS GIVEN IN FIG. 6.
10.3 SECURING THE COMPRESSOR AND CONNECTING THE AIR PIPE
After having respected the minimum positioning measurements given in FIG. 6 it is necessary to anchor
the feet to the floor with screws suitable for the purpose.
After having positioned and secured the compressor correctly, proceed as follows:
1) Connect the pipe to the air output fitting on the compressor (FIG. 6 - Ref. 8);
2) Connect the pipe to the air input fitting of the pneumatic system (FIG. 6 - Ref. 8).
10.4 TEMPERATURE BELOW 0° C
1. Ensure that the control lines, the drains and the siphons are heated so as to avoid freezing of the condensate.
2. A simple roof must be provided in case of rain or snow.
3. Use only oil suitable for low temperatures (consult Power System).