pilotair Hobby Oil Free Series User manual

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Hobby Oil Free Series: AIRBAG
User Guide
Hobby Oil Free Series: AIRBAG
User Guide

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Hobby Oil Free Series: AIRBAG
User Guide
Dear Customer,
Thank you for choosing Pilot Air.
In order to get the best performance out of this product, please read this manual carefully.
To avoid incorrect operation of the equipment and possible physical risk to the operator, please
read and strictly follow the instructions contained in this manual.
Note, these instructions are in addition to the safety rules that apply in the country where the air
compressor is installed.
Before packing for shipment, each machine undergoes a rigorous test to ensure the absence of
any manufacturing faults and to demonstrate that the device can perform all the functions for
which it has been designed.
This manual must be maintained available in any moment for future references and it has to be
intended as inherent part of the relevant machine.
Due to the continuous technical evolution, we reserve the right to introduce any necessary
change without giving previous notice.
Should you experience any trouble, or for further information, please do not hesitate to contact
us.
Best Regards,
PILOT AIR COMPRESSORS
http://www.pilotair.com
Phone: [phone]
Email: [e-mail] / [e-mail]

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Hobby Oil Free Series: AIRBAG
User Guide
INDEX
GB
1 General Information 4
2 Installation 5
3 Operation 6
4 Maintenance 9
5 Illustrations 12
6 Warrant Terms and Conditions 13

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Hobby Oil Free Series: AIRBAG
User Guide
General Information
INTRODUCTION
The AIRBAG compressors are built in compliance with the safety regulations
in force. You are therefore asked to follow the instructions in this manual to
achieve the proper operation of the machine. (Fig.1)
Failure to comply with the instructions, improper repairs, the use of non
original spare parts will compromise the terms of the guarantee. We reserve
the right to make technical modifications without prior notification.
GENERAL CHECK
Remove the compressor from the package and check that there are no evident signs of damage and
immediately notify the carrier should this be the case. check that the compressor is equipped with the
instructions booklet and and that the guarantee is filled out with the delivery date and the resaler's stamp.
HANDLING
The compressor may be transported in different ways, either by
lifting it completely using the upper handle, or by sliding it on
wheels by using the side handle (Fig.2).

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Hobby Oil Free Series: AIRBAG
User Guide
Installation
INSTALLATION
The room to install the compressor should be large, well ventiladed and protected from dust and
intense cold, over time a dusty environment will cause damage and difficulties in operation.
Cleanliness of the installation location is extemely important for the proper operation of the
machine, as this will avoid excessive operation and maintenance costs.
To facilitate maintenance operations and create favorable air circulation, the compressor must
have a good amount of free space surrounding it. Do not obstruct aspiration openings or
discharge openings of the sound-deadening cabin in order to allow interior cooling.
The room should be equipped with openings towards the outside placed in proximity of the floor
and the ceilihg, which will allow the natural circulation of air.
Room temperature should not exceed 40°C. For higher temperatures additional
ventilation is recommended.
After the positions of the compressor has been determined, check that the compressor is level
with the rear part positioned towards the most ventilated area. Special foundations or bases are
not necessary.

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Hobby Oil Free Series: AIRBAG
User Guide
Operation
ELECTRIC CONNECTION
•Check that the power voltage corresponds to that indicated on the
electrical data plate (Fig.4). The allowable field of tolerance must be
contained within ”+/- 5%.
•The power cab!e plug must not be used as a switch, but must be inserted
into an electrical outlet controlled by a suitable differential switch
(magnetothermal.)
•Power cable extensions should have wire sections proportional to length.
WIRE SECTION IS VALID FOR A MAXIMUM LENGTH OF 20M
HP
50 Hz
60 Hz
1
1.5 mm*
2.5 mm*
1.5
2.5 mm*
4 mm*
Insert the plug into the electrical outlet and start up the compressor by turning on the switch on the
control panel (fig.5). On the first start-up it is necessary to check that the rotation direction of the
fan flywheel is correct. The cooling air must egme out of the rear part of the sounddeadening
cabin. (Instrumentation side) only if the compressor is three-phase.
The electric system was inspected by the manufacturer at the time of the general inspection and
therefore guaranteed- as perfect and operating. Any damage caused by improper power
connections to the line automatically excludes the guarantee of electrical parts. To avoid improper
connections, consult a specialized technician.

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Hobby Oil Free Series: AIRBAG
User Guide
Operation
CONTROLS (Fig.6)
The user has complete control panel available. This includes:
1. Pressure reducer
2. Gauge indicating the pressure of the internal tank
3. Gauge indicating the pressure for utilization
4. Compressed air outlet tap for utilization
5. Overload with manual reset
6. Operation pressure switch
OPERATION
It is of the utmost importance that tha machine operates with all panels closed completely.
The operation of the compressor is fully automatic, and is controlled by a pressure switch which
stops it when the pressure reaches tha maximum set value, and allows it to start up again when
the pressure goes down to the minimum set value.
The air is sucked in through the suction filter of the pumping element, passes through the deliver.y
pipe and is then stored in the tank. The check valve prevents the compressed air in the tank from
returning into the pumping element. By means of the connecting pipe, the compressed air passes
into,the pressure reducer and is ready to be used with the attachment.
CAUTION
In the event of a BLACK-OUT, the compressor can start up again automatically upon restoring
the line voltage if the pressure switch in the "1" position.
REGULATION WORKING PRESSURE
Release the knob of the pressure reducer by pulling it out. Set the
pressure to the desired value by turning the knob clockwise to
increase it and counter-clockwise to decrease it (Fig.7). The
desired value is displayed on gauge no.3.

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Hobby Oil Free Series: AIRBAG
User Guide
Operation
THERMAL PROTECTION
The motors of the compressor are fitted with an automatic
amperometric thermal switch with manual reset located outside
on the control panel of the housing (Fig.6)
When the thermal switch is tripped, wait a few minutes. Manually
reset the switch (Fig.8).
Should disconnection repeat, do not insist in resetting, but investigate the causes of start-up
failure of the electric motor and if necessary, contact the closest assistance centre.
CAUTION:
Before any intervention inside the sound-deadening cabin, make sure of the following:
•The general line switch is in the "0" position.
•The electrocompressor switch is disconnected in th "0" position.
•The compressor is cut off from the compressed air system.
•The compressor and the internal pneumatic circuit are unloaded from any
pressure.
PANEL REMOVAL
Unfasten the lock screws to remove the side panels
(Fig.9)

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Hobby Oil Free Series: AIRBAG
User Guide
Maintenance
CLEANING AND CHANGING FILTER CARTRIDGE
It is recommended to replace the air filter
cartridgé at least once a year if the compressor
operates in a dirty and dusty evironment
(fig.10).
WATER DRAINAGE
Release the condensate from the air receiver at
least once a week by opening the discharge tap
(fig.11), and slanting the compressor slightly. We
recommend draining the condesate with the tank
under pressure (max.2 bar).
PERFORMING MINOR REPAIRS
Some air leaks may be related to an inadequate sealing of pipe fittings. Check fittings by wetting
them with soapy water. Loss of air from the pressure switch valve: this problem is due to an
improper sealing of the check valve.
To repair (fig.12):
cut out the compressor from the power line and the compressed air
system. The internal pneumatic circuit and the compressor must be
unloaded from any pressure.
•Unfasten the hexagonal head of the valve (A).
•Clean the rubber disc (B) and its housing carefully.
•Reassemble carefully.

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Hobby Oil Free Series: AIRBAG
User Guide
Maintenance
THE COMPRESSOR RUNS BUT DOESN’T LOAD
Breakage of valves or a seal. Repair by replacing damaged part
(fig.13).
If you do not consider yourself capable of repairing the breakdown, we
recommended that the above interventions be carried ou-t by
specialized technicians in order to avoid inconveniences.
WARNING
•At the end of the work day, always disconnected power.
•In the event of a temporary power shortage, disconnected the electrocompressor switch.
•During repairs to the sound-deadening cabin,
be careful of the head/cylinder/feed pipe unit
which may reach high temperatures. Do not
touch it to avoid burns(fig.11).
•Do not direct sprays of water or flammable liquids on the
compressor.
•To connect any pneumatic tool to the compressor, use a suitable
hose !or compressed air (fig.14)
•Do not place flammable objects near the compressor.
•Never direct the air nozzleat persons or animals.
•Do not transport the compressor with the tank under pressure.
•Keep children and animals away from the area where machine is operating.

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Hobby Oil Free Series: AIRBAG
User Guide
Maintenance
•If compressor is used for painting:
1. Do not operate in closed spaces or in the proximity of
naked flames.
2. Ensure that the room where you are working has a
sufficient change of air.
3. Use a mask to protect nose and mouth(fig.15)
•Compressor for the European market are built in conformity with Directive 89/392/EC
(Machine Directive) and subsequent modifications.
•Do not place flammable objects near the compressor.
•Never direct the air nozzleat persons or animals.
•Do not transport the compressor with the tank under pressure.
•Keep children and animals away from the area where machine is operating.
•Compressor model AIRBAG.
•Maximum working pressure 8.5 bar
•Maximum utilization pressure 8 bar Operating room temperature 0°C +45”C.
Sound level measured in a free field at a distance of 1 meter + 3 dB(A) at maximum running
pressure:
AIRBAG HP1 dB(A) 60 Rpm 1400 - 1700
AIRBAG HP1.5 dB(A) 65 Rpm 2850 - 3450
The sound level value may increase by 1 to 10 dB(A) depending on the area where the
compressor is installed.

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User Guide
Illustrations

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Hobby Oil Free Series: AIRBAG
User Guide
Warranty
Pilot Air Compressors Pty Ltd manufactured goods - 1 Year Warranty and 3 Year Warranty (where
applicable)
(DATE)
Pilot Air Compressors Pty Ltd (Pilot Air) warrants to the first purchaser of goods (manufactured by it)
(Product) from Pilot Air and the last purchaser prior to installation that, subject to compliance with the
Conditions of Warranties below that:
1. For a period of 12 months from the date of purchase, the Product will be free from defects due to
defective factory workmanship or materials; and
2. For a period of 12 months from the date of purchase that Pilot Air branded accessories supplied by
Pilot Air will be free from defects due to defective factory workmanship or materials.
3. The compressor pump only (and excluding all other components of the unit) in the following units:
a. TM Series Units
b. Classic K Series Units
c. Petrol Industrial Series Units
d. Three Phase Industrial Series Units
will be free from defects due to defective factory workmanship or materials for a period of 3 years
from the date of purchase.
4. The ‘DCR’, ‘PAC’ and ‘FP’ Series of Rotary Screw type compressors will be free from defects due to
defective factory workmanship or materials for 3,000 working hours in the first 12 months from the
date of purchase. This warranty is extended to a period of 2 years for the air end of the DCR PAC
and FP Series Compressors.
5. Where compressors are powered with either petrol or diesel engines, the engine only is subject to
the warranty provided by the manufacturer of the engine.
6. Non-Pilot Air accessories (meaning accessories which are not Pilot Air manufactured and branded)
which are supplied by Pilot Air are not covered by this warranty. Purchasers are referred to the
individual manufacturer’s warranty. Purchasers can request a copy of the applicable warranties by
contacting Pilot Air using the contact details below.

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User Guide
Warranty
Conditions of Warranties
The warranties specified herein are subject to the following conditions:
(a) Pilot Air will not be liable for a breach of any of its warranties unless the Claimant
provides proof of purchase of the Product and makes a written claim to Pilot Air at the
address set out below, either within 30 days after the defect would have become
reasonably apparent, or if the defect was reasonably apparent prior to installation, then
the claim must be made prior to installation;
(b) The warranties are not transferable;
(c) The Product must be installed, operated, maintained and serviced strictly in accordance
with the relevant Pilot Air literature current at the time of installation and must be installed
in conjunction with the components or products specified in the Pilot Air literature. To
obtain copies of such literature go to www.pilotair.com.au or telephone Pilot Air on (02)
9648 3099;
(d) If the claimant chooses to rely upon any warranty specified herein the claimant’s sole
remedy under the warranty for breach of the warranty is (at Pilot Air’s option) that Pilot Air
will either supply replacement Product, rectify the affected Product or pay for the cost of
the replacement or rectification of the affected product;
(e) In the circumstances where the guarantees under the Australian Consumer Law do not
apply in respect to the purchase of its Products, Pilot Air will not be liable for any losses
or damages (whether direct or indirect) including property damage or personal injury,
consequential loss, economic loss or loss of profits, arising in contract or negligence or
howsoever arising. Without limiting the foregoing, Pilot Air will not be liable for any
claims, damages or defects arising from misuse of the Product, inadequate maintenance
and storage of the Product, repairs rendered necessary or arising from the use of non-
genuine Pilot Air parts in the product, normal wear and tear maintenance of the Product,
deterioration of any part of the Product due to normal wear and tear, work performed on
the Product other than by an authorised Pilot Air service technician or their agent, use of
the Product for any purpose other than which it was intended to be used, use of the
Product after essential parts and accessories have been removed, operating the Product
continuously under excessive load, and if the serial/model label has been removed or
obscured on the Product;
(f) In circumstances where the guarantees under the Australian Consumer Law do not apply
in respect to the purchase of its Product/s: all warranties, conditions, liabilities and
obligations other than those specified herein are excluded to the fullest extent allowed by
law.
(g) Parts repaired or replaced under any warranty specified herein are warranted only for the

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Hobby Oil Free Series: AIRBAG
User Guide
remaining period of the original warranty period.
Warranty
(h) All defective parts that are the subject of a claim under any warranty specified herein
become the property of Pilot Air.
(i) The warranties specified herein do not apply to the following parts or conditions and
cannot be relied upon in the situation whereby:
i) any Pilot Air product or part has been subject to misuse, negligence, accidental
damage, improper or inadequate use, inadequate maintenance or improper
storage or been operated under unusual conditions or continuously under
excessive load;
ii) the defect has been caused by the use of non-genuine Pilot Air parts;
ii) the defect or deterioration was due to normal use, fair wear and tear and
exposure, unless due to any defect in material or workmanship;
iv) work was undertaken on any Pilot Air product or part by an unauthorised Pilot Air
agent;
v) the serial /model label has been removed from any Pilot Air product or part;
vi) normal maintenance items/parts including valves and piston rings
(j) Warranty repairs on all 240 Volt and portable units shall be on a back to base basis that
the Claimant is required to return the Product to the nominated warranty agent as advised
by Pilot Air, provided that such costs are not significant;
(k) The replacement or repair of any defective part or correction of operating faults under any
warranty specified herein is to be made only after Pilot Air, or its authorised
representative, have examined the unit to their satisfaction, with their decision being final.
(l) In the circumstances where Pilot Air accepts or it is determined by Pilot Air that the
claimant has a valid claim under this warranty, and subject to paragraph (m) below, Pilot
Air will bear all of the claimant's reasonable and proximate expenses incurred as a result
of claiming under this warranty. The claimant is to inform Pilot Air in writing to the address
identified below within 21 days from when the claimant first makes a claim under this
warranty of all such claims and expenses and provide it with copies of all receipts and
invoices where relevant before any reimbursement is made by Pilot Air to the claimant.
The claimant is responsible for all other costs of claiming under this warranty.
(m) Pilot Air will not be responsible for any courier, transport or freight related costs
whatsoever associated with the return to it of any defective Product that have not first
been approved by it. Pilot Air reserves the right to first inspect any defective Product and
decide how, if at all, the defective Product is to be returned to it. Any unapproved courier,
transport or freight related costs will be to the claimant’s account.

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User Guide
Warranty
Important Note:
If you acquire goods from Pilot Air as a consumer according to the Australian Consumer Law, our goods
come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a
replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or
damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable
quality and the failure does not amount to a major failure.
Any rights a consumer may have under any warranty specified herein are in addition to other rights and
remedies of a consumer under a law in relation to the goods to which these warranties relate. Nothing in
this document shall exclude or modify any legal rights a customer may have under the Australian
Consumer Law or otherwise which cannot be excluded or modified at law.
Contact details if you wish to make a claim under any warranty specified herein:
For more information or to make a claim under any warranty specified herein please telephone Pilot Air on
[phone], email Pilot Air via our website: http://www.pilotair.com.au or write to Pilot Air at:
Pilot Air Compressors Pty Ltd 115 Beaconsfield Road
Silverwater NSW 2128