Pilz PSSnet GW1 MOD--CAN User manual

PSSnetGW1MODEtherCAT
OperatingManual1002692EN03
Gateways

Preface
Thisdocumentisatranslationoftheoriginaldocument.
AllrightstothisdocumentationarereservedbyPilzGmbH&Co.KG.Copiesmaybemade
forinternalpurposes.Suggestionsandcommentsforimprovingthisdocumentationwillbe
gratefullyreceived.
Pilz®,PIT®,PMI®,PNOZ®,Primo®,PSEN®,PSS®,PVIS®,SafetyBUSp®,
SafetyEYE®,SafetyNETp®,thespiritofsafety®areregisteredandprotectedtrademarks
ofPilzGmbH&Co.KGinsomecountries.
SDmeansSecureDigital

Content
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Section1 Introduction 5
1.1 Validityofdocumentation 5
1.2 Usingthedocumentation 5
1.3 Definitionofsymbols 5
Section2 Overview 7
2.1 Modulefeatures 7
2.2 Unitview 8
2.2.1 Front 8
2.2.2 Top 9
2.2.3 Righthandside 9
2.2.4 Bottom 10
Section3 Safety 11
3.1 Intendeduse 11
3.1.1 Electromagneticcompatibility 11
3.1.1.1 Connectingtheearthcables 12
3.1.1.2 Cablerouting 13
3.1.1.3 Equipotentialbonding 13
3.1.1.4 Shielding 14
3.1.1.5 Lightinginthecontrolcabinet 14
3.1.1.6 TestingtheEMCcomplianceofaninstallation 15
3.2 Safetyregulations 16
3.2.1 Useofqualifiedpersonnel 16
3.2.2 Warrantyandliability 16
3.2.3 Disposal 16
3.3 Safetyduringinstallation 16
Section4 Functiondescription 18
4.1 Operation 18
4.1.1 Blockdiagram 18
4.2 Modbus/TCP 19
4.2.1 Modbus/TCPdataranges(Serverconnections) 19
4.2.2 Datatransferlimits 19
4.2.3 Functioncodes(Clientconnections) 20
4.3 EtherCAT 21
4.4 Translationtables 22
4.4.1 Payload 22
4.4.2 Diagnosticdata 22
4.5 Interfaces 25
Section5 Installation 26
5.1 Generalinstallationguidelines 26
5.1.1 Dimensions 27
5.2 Mountingdistances 28
5.3 Supplyvoltage 28
5.4 InstallGateway 29

Content
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Section6 Commissioning 30
6.1 Generalwiringguidelines 30
6.2 Wiringtheunits 30
6.2.1 Cablerequirements 30
6.2.2 Terminals 31
6.3 Terminalconfiguration 31
6.4 Interfaces 31
6.4.1 RJ45interface 31
6.4.1.1 RJ45connectioncable 32
6.5 Addresssetting 32
6.5.1 IPaddresssetting 32
Section7 Operation 34
7.1 Displayelements 34
7.1.1 Displayelementsfordevicediagnostics 34
7.2 Webserver 35
7.2.1 Callwebserver 35
7.2.2 Passwordmanagement 36
7.3 Performfirmwareupdate 36
7.4 ExchangeGateway 37
Section8 TechnicalDetails 38
Section9 Orderreference 41

Introduction
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1 Introduction
1.1 Validityofdocumentation
ThisdocumentationisvalidfortheproductPSSnetGW1MODEtherCAT.Itisvaliduntil
newdocumentationispublished.
Thisoperatingmanualexplainsthefunctionandoperation,describestheinstallationand
providesguidelinesonhowtoconnecttheproduct.
1.2 Usingthedocumentation
Thisdocumentisintendedforinstruction.Onlyinstallandcommissiontheproductifyou
havereadandunderstoodthisdocument.Thedocumentshouldberetainedforfutureref
erence.
1.3 Definitionofsymbols
Informationthatisparticularlyimportantisidentifiedasfollows:
DANGER!
Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatposes
animmediatethreatofseriousinjuryanddeathandindicatespreventive
measuresthatcanbetaken.
WARNING!
Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatcould
leadtoseriousinjuryanddeathandindicatespreventivemeasuresthatcan
betaken.
CAUTION!
Thisreferstoahazardthatcanleadtoalessseriousorminorinjuryplus
materialdamage,andalsoprovidesinformationonpreventivemeasures
thatcanbetaken.
NOTICE
Thisdescribesasituationinwhichtheproductordevicescouldbedam
agedandalsoprovidesinformationonpreventivemeasuresthatcanbe
taken.Italsohighlightsareaswithinthetextthatareofparticularimport
ance.

Introduction
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INFORMATION
Thisgivesadviceonapplicationsandprovidesinformationonspecialfea
tures.

Overview
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2 Overview
2.1 Modulefeatures
ThePSSnetGW1MODEtherCAT
}operatesasaprotocolconverterbetweenModbus/TCPandEtherCAT,
}canbeusedtoexchangedatabetweenproductsthatsupportModbus/TCPorEther
CAT.Forexample,thismaybeacontrolsystemfromtheautomationsystem
PSS4000fromPilzononesideandathirdpartyproductontheother.Thethirdparty
productmustsupportEtherCAT.
FeaturesofthePSSnetGW1MODEtherCAT:
}CanbeusedwithPilzproductsthatsupportModbus/TCP:
– ControlsystemsfromtheautomationsystemPSS4000(e.g.PSSuH)
– Compact/modular3rdgenerationPSSrangeprogrammablesafetysystems(e.g.
PSSSB30063ETH2,PSS(1)SBCPU3ETH2)
– OperatorterminalsPMIwithModbus/TCPinterface(e.g.PMI5)
– Motioncontrolsystems(e.g.PMCprimoDrive3,PMCprimoDriveP,PMCprimo16+)
}1xRJ45socketforconnectiontoModbus/TCP,
}Canmanageupto8Modbus/TCPconnections
}CanoperateasaModbus/TCPconnectionServer,
}WebserverformanagingandconfiguringtheGateway,
}SupportsCANopenoverEtherCAT,
}OperatesasaSlaveintheEtherCATnetwork,
}Transmissionrate10MBit/s(10BaseT)and100MBit/s(100BaseTX),
}2xRJ45socketforconnectiontoEtherCAT,
}supportsautonegotiating,
}LEDsfordisplayingthecommunicationstatusanderrors,
}input/outputdata
– upto512Bytesacyclicaldata(SDO),
– intotal(RxPDOandTxPDO)max.512Bytes,
– additionallyitispossibletotransferdatabetweenthecontrolsystems,
}supplyvoltage
– 20msbufferincaseofsupplyinterruptions,
– pluginconnectionterminals(eitherspringloadedterminalorscrewterminal).

Overview
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2.2 Unitview
2.2.1 Front
22,5 (0,88“)
Fig.:Frontview
:LEDsfordisplayingthecommunicationstatusandfaults
:EtherCATinterfacesX1andX2(RJ45)
:MACaddress
:Barcodewiththeitemnumber,serialnumberandversionoftheGateway
:2DcodewiththeMACaddress
isregisteredtrademarkandpatentedtechnology,licensedbyBeckhoff
AutomationGmbH,Germany

Overview
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2.2.2 Top
OFF ON
IP-ADDRESS
128
64
32
16
8
4
2
1
Fig.:Top
:Modbus/TCPinterface(RJ45)
:DIPswitchforIPaddress
2.2.3 Righthandside
110,4 (4,35“)
96 (3,78“)
128
64
32
16
8
4
2
1
IP-Address
Fig.:Righthandside
:QRcodewithalinktothePilzhomepagewithfurtherinformationontheGateway

Overview
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2.2.4 Bottom
Fig.:Bottom
:Supplyvoltageconnection