Pilz PSEN opII4H Series User manual

PSEN opII4H Series
Operating Manual-1003501-EN-02
}PSEN sensor technology

Preface
This document is a translation of the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes. Suggestions and comments for improving this documentation will be
gratefully received.
Source code from third-party manufacturers or open source software has been used for
some components. The relevant licence information is available on the Internet on the Pilz
homepage.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital

Contents
Operating Manual PSEN opII4H Series
1003501-EN-02 3
Introduction 5
Validity of documentation 5
Using the documentation 5
Definition of symbols 5
Overview 6
Unit view 8
Scope 10
Safety 11
Intended use 11
Safety regulations 12
Safety assessment 12
Use of qualified personnel 12
Warranty and liability 12
Disposal 12
Function description 13
Basic function 13
Automatic start and restart 13
Project configuration 15
Maintaining the safety distance 15
Resolution 15
Protected field perimeters 16
Ambient conditions 16
Distance from reflective surfaces 17
Minimum distance between parallel, aligned safety light grids 20
Installation of several adjacent safety light grids 21
Use of deviating mirrors 21
Dead zones 22
Installation and orientation 24
Attach the safety light grid to the installation surface 25
Orientation 28
General guidelines 28
Safety light grid alignment 29
Wiring 30
General guidelines 30
Connector pin assignment 31
Earthing the safety light grid 31
Commissioning 32
System connection 32
Checking the safety light grid 33

Contents
Operating Manual PSEN opII4H Series
1003501-EN-02 4
Operation 35
Display elements 35
Status information 36
Safety light grid restart 38
Malfunction 38
Regular checks and maintenance 38
Checks 38
Regular check 38
Check after plant/machine modification 39
Maintenance 39
Dimensions 40
Technical details Order no. 632060-632062 42
Technical details Order no. 632063-632065 44
Technical details Order no. 632066-632068 46
Technical details Order no. 632069-632071 48
Safety characteristic data 50
Order reference 51
Order reference for safety light grids 51
Order reference for accessories 51
Order reference: Component parts 53
Appendix 54
Check list 54
EC declaration of conformity 56

PSEN opII4H Series
Operating Manual PSEN opII4H Series
1003501-EN-02 5
Introduction
Validity of documentation
This documentation is valid for the product PSEN opII4H Series. It is valid until new docu-
mentation is published.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
Using the documentation
This document is intended for instruction. Only install and commission the product if you
have read and understood this document. The document should be retained for future ref-
erence.
Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.

PSEN opII4H Series
Operating Manual PSEN opII4H Series
1003501-EN-02 6
INFORMATION
This gives advice on applications and provides information on special fea-
tures.
Overview
Safety light grids in the PSEN opII4H Series constitute electrosensitive protective equip-
ment (ESPE type: 4) in accordance with DIN EN 61496-1 and DIN EN 61496-2 (AOPD) for
workspaces in which machines, robots, and automated systems might pose a physical
danger to their operators.
Unit features
}Resolution: 30 mm
}Infrared protected field is generated
}LED indicator for status information
}Optical synchronisation of transmitters and receivers
}Connection to evaluation devices
– PDP67 ION and PDP67 ION HP: 5-pin M12 two-sided connector (see Order refer-
ence for accessories, connection to PDP67 [ 52])
– all other suitable evaluation devices (see System connection [ 32]): 5-pin M12
one-sided connector and open cable end connection to clamping sleeves (see Or-
der reference for accessories, connection to other evaluation devices [ 53])
}Aluminium alloy housing
}Die-cast zinc end caps
}Shock resistance
– Bracket Swivel-Mount: 10g
– Bracket Adv Bracket Kit: 50g
}Front panel of PC
}Standard installation kit with flexible bracket (swivel mount) (included in delivery) to hold
the transmitter/receiver
– For standard application
– Transmitter/receiver remains rotatable for proper orientation
}Dead-zone-free safety light grid installation [ 22] with the
PSENopIIAdvBracketKit (available as an accessory [ 51]) as a bracket for a
transmitter/receiver
– Dead-zone-free on both sides for protected field height of 300 mm or more
– Dead-zone-free on one side for protected field height of 150 mm
– Transmitter/receiver remains rotatable for proper orientation
– Protected field heights of 150-600 mm, including: 1PSENopIIAdvBracketKit-2
(=2clamping units per transmitter and receiver)

PSEN opII4H Series
Operating Manual PSEN opII4H Series
1003501-EN-02 7
– Protected field heights of 750-1200 mm, including: 1PSENopIIAdvBracketKit-3
(=3clamping units per transmitter and receiver)
– Protected field heights of 1350-1800 mm, including: 2PSENopIIAdvBracketKit-2
(=4clamping units per transmitter and receiver)

PSEN opII4H Series
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1003501-EN-02 8
Unit view
Receiver Transmitter
[5]
[3]
[1]
[4] [4] [4] [4]
[5]
[3]
[6]
[2] [1]
Fig.: Front view of the safety light grid transmitter and receiver, protected field height 300-1800 mm
with connection cable
Legende
[1] Protected field height
[2] Effective protected field height
[3] Tinted front panel
[4] LEDs for status information

PSEN opII4H Series
Operating Manual PSEN opII4H Series
1003501-EN-02 9
[5] Connection cable, M12 connector
[6] Optical centre axis
[5]
[3]
[1]
[4] [4] [4] [4]
[5]
[3]
[7]
[6]
[2] [1]
Receiver Transmitter
Fig.: Front view of the safety light grid transmitter and receiver, protected field height 150 mm with
connection cable
Legende
[1] Protected field height
[2] Effective protected field height
[3] Tinted front panel
[4] LEDs for status information
[5] Connection cable, M12 connector
[6] Optical centre axis

PSEN opII4H Series
Operating Manual PSEN opII4H Series
1003501-EN-02 10
[7] Dead zone
The beginning of the dead zone is indicated by black lines on both sides of the
front panel
Scope
Qty Description Diagram
1 Transmitter
1 Receiver
4 Standard installation kit
consisting of:
4}Flexible bracket
(swivel mount) in
which transmitters/re-
ceivers can be
fastened and rotated
to the proper orienta-
tion
4}Holder for connecting
the transmitter/re-
ceiver end caps to
the flexible bracket
16 }Tightening screw
M3x33.4 oval-head
screw, self-tapping
4}Clamping screw with
nut
ISO4762 M4x10 8.8
cylinder screw with
nut
8}Mounting screw
ISO4762 M6x20 8.8
cylinder screw with
washer