Pioneer GM-1006ZG User manual

PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
PIONEER EUROPE N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2000 K-ZZS. APR. 2000 Printed in Japan
ORDER NO.
CRT2522
AMPLIFIER
GM-1006ZG X1H/UC
Service
Manual
GM
CONTENTS
1. SAFETY INFORMATION............................................2
2. EXPLODED VIEWS AND PARTS LIST ......................2
3. SCHEMATIC DIAGRAM.............................................4
4. PCB CONNECTION DIAGRAM................................10
5. ELECTRICAL PARTS LIST........................................14
6. ADJUSTMENT .........................................................17
7. GENERAL INFORMATION.......................................18
7.1 DIAGNOSIS .......................................................18
7.1.1 DISASSEMBLY ..........................................18
7.1.2 CONNECTOR FUNCTION DESCRIPTION 19
8. SPECIFICATIONS .....................................................19
312
645978
101112 A
B
312
645978
101112
BA
CD
EFGH
VEHICLE DESTINATION PRODUCED AFTER PART No. ID No. PIONEER MODEL No.
PONTIAC AZTEK U.S.A. , CANADA OCTOBER 2000 10422043 GM-1006ZG/X1H/UC

2
GM-1006ZG
2. EXPLODED VIEWS AND PARTS LIST
2.1 EXTERIOR
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so
and refer the repair to a qualified service technician.

3
GM-1006ZG
NOTE:
-Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.
-Screws adjacent to ∇mark on the product are used for disassembly.
-EXTERIOR SECTION PARTS LIST
Mark No. Description Part No.
1 Screw BMS30P050FMC
2 Screw BMZ26P200FMC
3 Case HNB0085
4 Heat Sink HNR0107
5 Mother Unit HWM6323
6 Connector(CN801) HKE0028
7 Connector(CN802) HKE0029
8 Holder HNC0057
9 Screw PPZ40P080SAD
10 Chassis Unit HXA0281
11 IC(IC701,702) TDA7384
12 IC(IC703) PAL005A

AMOTHER UNIT
312
645978
101112 A
B
312
645978
101112
BA
CD
EFGH
4
GM-1006ZG
A
1234
B
C
D
12
34
A-a A-b
A-aA-a A-bA-b
A-bA-b
A-aA-a
Large size
SCH diagram
Guide page
Detailed page
3. SCHEMATIC DIAGRAM
3.1 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)
Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS
LIST”.
A-a
A

5
GM-1006ZG
5678
A
B
C
D
5678
A-b
A

6
GM-1006ZG
A
1234
B
C
D
12
34
AMOTHER UNIT
312
645978
101112 A
B
312
645978
101112
A-a
A-a A-b
1
2
3

7
GM-1006ZG
5678
A
B
C
D
5678
BA
CD
EFGH
A-a
A-a A-b
5
4
6
7
8
9

8
GM-1006ZG
A
1234
B
C
D
12
34
A-a A-b
A-b
1
2
3

9
GM-1006ZG
5678
A
B
C
D
5678
A-a A-b
A-b
5
4
6
7
8
9

10
GM-1006ZG
A
1234
B
C
D
12
34
MOTHER UNIT
4. PCB CONNECTION DIAGRAM
4.1 MOTHER UNIT
NOTE FOR PCB DIAGRAMS
1. The parts mounted on this PCB
include all necessary parts for
several destination.
For further information for
respective destinations, be sure
to check with the schematic
diagram.
2. Viewpoint of PCB diagrams
Capacitor
Connector
P.C.Board Chip Part
SIDE A
SIDE B
A
A
H
D
E
A

11
GM-1006ZG
5678
A
B
C
D
5678
B1
A1
B12
A12
SIDE A
A

12
GM-1006ZG
A
1234
B
C
D
12
34
A
MOTHER UNIT
A

13
GM-1006ZG
5678
A
B
C
D
5678
SIDE B
A

14
GM-1006ZG
D 812 Diode MTZJ6R8(C)
D 813 Diode ERA15-02VH
D 814 Diode ERA15-02VH
D 815 Diode MTZJ4R3(C)
D 816 Diode MTZJ5R6(B)
L 801 Choke Coil 0.3mH CTH1079
RESISTORS
R 101 RS1/10S223J
R 102 RS1/10S223J
R 103 RS1/10S223J
R 104 RS1/10S223J
R 105 RS1/10S332J
R 106 RS1/10S332J
R 107 RS1/10S332J
R 108 RS1/10S332J
R 111 RS1/10S223J
R 112 RS1/10S223J
R 113 RS1/10S223J
R 114 RS1/10S223J
R 115 RS1/10S332J
R 116 RS1/10S332J
R 117 RS1/10S332J
R 118 RS1/10S332J
R 201 RS1/10S512J
R 202 RS1/10S512J
R 203 RS1/10S112J
R 204 RS1/10S112J
R 207 RS1/10S753J
R 208 RS1/10S753J
R 209 RS1/10S122J
R 210 RS1/10S122J
R 211 RS1/10S332J
R 212 RS1/10S332J
R 215 RS1/10S302J
R 216 RS1/10S302J
R 217 RS1/10S753J
R 218 RS1/10S753J
R 219 RS1/10S122J
R 220 RS1/10S122J
R 221 RS1/10S332J
R 222 RS1/10S332J
R 223 RS1/10S101J
R 224 RS1/10S101J
R 227 RS1/10S753J
R 228 RS1/10S753J
R 229 RS1/10S122J
R 230 RS1/10S122J
R 231 RS1/10S332J
R 232 RS1/10S332J
R 263 RS1/10S512J
R 264 RS1/10S512J
R 265 RS1/10S103J
R 266 RS1/10S103J
R 267 RS1/10S102J
R 268 RS1/10S102J
R 269 RS1/10S820J
R 270 RS1/10S820J
5. ELECTRICAL PARTS LIST
NOTE:
-Parts whose parts numbers are omitted are subject to being not supplied.
-The part numbers shown below indicate chip components.
Chip Resistor
RS1/_S___J,RS1/__S___J
Chip Capacitor (except for CQS.....)
CKS....., CCS....., CSZS.....
Unit Number : HWM6323
Unit Name : Mother Unit
MISCELLANEOUS
IC 101 IC NJM2068MD
IC 102 IC NJM2068MD
IC 201 IC NJM2068MD
IC 202 IC BA3308F
IC 203 IC NJM2068MD
IC 304 IC BA3308F
IC 401 IC NJM2068MD
IC 402 IC NJM2068MD
IC 501 IC NJM2068MD
IC 502 IC NJM2068MD
IC 503 IC BA3308F
IC 601 IC NJM2068MD
IC 602 IC NJM2068MD
IC 603 IC BA3308F
IC 701 IC TDA7384
IC 702 IC TDA7384
IC 703 IC PAL005A
IC 801 IC TA8194Z
IC 802 IC NJM2930F08K
Q 201 Transistor 2SC2412K
Q 202 Transistor 2SC2412K
Q 203 Transistor 2SC2412K
Q 204 Transistor 2SC2412K
Q 205 Transistor 2SC2412K
Q 206 Transistor 2SC2412K
Q 401 Transistor 2SC2412K
Q 402 Transistor 2SC2412K
Q 403 Transistor 2SC2412K
Q 404 Transistor 2SC2412K
Q 501 Transistor 2SC2412K
Q 502 Transistor 2SC2412K
Q 503 Transistor 2SC2412K
Q 504 Transistor 2SC2412K
Q 505 Transistor 2SC2412K
Q 506 Transistor 2SC2412K
Q 507 Transistor 2SC2412K
Q 508 Transistor 2SC2412K
Q 509 Transistor 2SC2412K
Q 510 Transistor 2SC2412K
Q 701 Transistor DTC124EK
Q 702 Transistor DTC124EK
Q 807 Transistor 2SB1238
Q 808 Transistor 2SC2458
Q 809 Transistor 2SB1238
Q 810 Transistor DTA114EK
Q 811 Transistor 2SC2412K
D 803 Diode MTZJ5R6(B)
D 804 Diode RM4Z
D 805 Diode 1SS133
D 807 Diode 1SS133
D 809 Diode 1SS133
D 810 Diode 1SS133
=====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ -------------------------
=====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ -------------------------
A

15
GM-1006ZG
R 271 RS1/10S102J
R 272 RS1/10S102J
R 273 RS1/10S474J
R 275 RS1/10S222J
R 276 RS1/10S222J
R 277 RS1/10S432J
R 278 RS1/10S432J
R 345 RS1/10S820J
R 346 RS1/10S820J
R 347 RS1/10S102J
R 348 RS1/10S102J
R 349 RS1/10S474J
R 401 RS1/10S512J
R 402 RS1/10S512J
R 403 RS1/10S912J
R 404 RS1/10S912J
R 407 RS1/10S122J
R 408 RS1/10S122J
R 409 RS1/10S753J
R 410 RS1/10S753J
R 411 RS1/10S332J
R 412 RS1/10S332J
R 415 RS1/10S912J
R 416 RS1/10S912J
R 417 RS1/10S122J
R 418 RS1/10S122J
R 419 RS1/10S753J
R 420 RS1/10S753J
R 421 RS1/10S332J
R 422 RS1/10S332J
R 433 RS1/10S512J
R 434 RS1/10S512J
R 439 RS1/10S302J
R 440 RS1/10S302J
R 441 RS1/10S682J
R 442 RS1/10S682J
R 443 RS1/10S153J
R 444 RS1/10S153J
R 445 RS1/10S102J
R 446 RS1/10S102J
R 501 RS1/10S512J
R 505 RS1/10S243J
R 506 RS1/10S243J
R 507 RS1/10S753J
R 508 RS1/10S753J
R 509 RS1/10S122J
R 510 RS1/10S122J
R 511 RS1/10S332J
R 512 RS1/10S332J
R 513 RS1/10S101J
R 514 RS1/10S101J
R 517 RS1/10S753J
R 518 RS1/10S753J
R 519 RS1/10S122J
R 520 RS1/10S122J
R 521 RS1/10S332J
R 522 RS1/10S332J
R 525 RS1/10S131J
R 526 RS1/10S131J
R 527 RS1/10S753J
R 528 RS1/10S753J
R 529 RS1/10S122J
R 530 RS1/10S122J
R 531 RS1/10S332J
R 532 RS1/10S332J
R 543 RS1/10S102J
R 544 RS1/10S102J
R 547 RS1/10S753J
R 548 RS1/10S753J
R 549 RS1/10S122J
R 550 RS1/10S122J
R 551 RS1/10S332J
R 552 RS1/10S332J
R 553 RS1/10S152J
R 554 RS1/10S152J
R 557 RS1/10S753J
R 558 RS1/10S753J
R 559 RS1/10S122J
R 560 RS1/10S122J
R 561 RS1/10S332J
R 562 RS1/10S332J
R 563 RS1/10S512J
R 564 RS1/10S512J
R 565 RS1/10S472J
R 566 RS1/10S472J
R 567 RS1/10S102J
R 568 RS1/10S102J
R 569 RS1/10S820J
R 570 RS1/10S820J
R 571 RS1/10S102J
R 572 RS1/10S102J
R 573 RS1/10S474J
R 574 RS1/10S512J
R 575 RS1/10S562J
R 576 RS1/10S562J
R 577 RS1/10S113J
R 578 RS1/10S113J
R 601 RS1/10S682J
R 602 RS1/10S682J
R 603 RS1/10S682J
R 604 RS1/10S682J
R 608 RS1/10S332J
R 609 RS1/10S473J
R 610 RS1/10S473J
R 611 RS1/10S513J
R 612 RS1/10S752J
R 613 RS1/10S102J
R 639 RS1/10S820J
R 640 RS1/10S820J
R 641 RS1/10S102J
R 642 RS1/10S102J
R 643 RS1/10S474J
R 701 RS1/10S103J
R 702 RS1/10S331J
R 703 RS1/10S103J
R 707 RS1/10S472J
R 708 RS1/10S472J
R 709 RS1/10S472J
R 710 RS1/10S472J
R 715 RS1/10S472J
R 716 RS1/10S472J
R 719 RS1/10S103J
R 720 RS1/10S331J
R 721 RS1/10S103J
R 723 RS1/10S472J
R 726 RS1/10S0R0J
R 729 RS1/10S0R0J
R 809 RS1/10S222J
R 810 RS1/10S103J
R 813 RS1/10S103J
R 814 RS1/10S472J
R 815 RS1/10S472J
R 816 RS1/10S221J
R 817 RS1/10S152J
R 818 RS1/10S153J
R 819 RS1/10S102J
R 821 RS1/10S103J
R 822 RS1/10S103J
R 823 RS1/10S103J
R 824 RS1/10S103J
=====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ -------------------------
=====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ -------------------------

16
GM-1006ZG
R 828 RS1/10S182J
R 830 RS1/10S470J
R 831 RS1/10S470J
R 832 RS1/10S272J
R 833 RS1/10S472J
R 834 RS1/10S103J
CAPACITORS
C 101 CCSQCH181J50
C 102 CCSQCH181J50
C 103 CCSQCH181J50
C 104 CCSQCH181J50
C 111 CCSQCH181J50
C 112 CCSQCH181J50
C 113 CCSQCH181J50
C 114 CCSQCH181J50
C 115 CEJA100M16
C 116 CEJA100M16
C 117 CEJA100M16
C 118 CEJA100M16
C 119 CEJA100M16
C 120 CEJA100M16
C 121 CEJA100M16
C 122 CEJA100M16
C 201 CKSYB334K16
C 202 CKSYB334K16
C 203 CKSYB223K50
C 204 CKSYB223K50
C 205 CKSYB683K25
C 206 CKSYB683K25
C 207 CKSYB223K50
C 208 CKSYB223K50
C 209 CKSQYB104K50
C 210 CKSQYB104K50
C 211 CKSQYB222K50
C 212 CKSQYB222K50
C 221 CCSQCH121J50
C 222 CCSQCH121J50
C 223 CEWAR100M16
C 224 CEWAR100M16
C 225 CEAL101M10
C 226 CEAL101M10
C 229 CEJAR47M50
C 231 CKSYB334K16
C 232 CKSYB334K16
C 233 CKSYB334K16
C 234 CKSYB334K16
C 321 CEAL101M10
C 322 CEAL101M10
C 325 CEJAR47M50
C 409 CKSQYB822K50
C 410 CKSQYB822K50
C 411 CKSQYB822K50
C 412 CKSQYB822K50
C 413 CKSQYB272K50
C 414 CKSQYB272K50
C 415 CKSQYB222K50
C 416 CKSQYB222K50
C 421 CCSQCH121J50
C 422 CCSQCH121J50
C 425 CKSYB184K25
C 426 CKSYB184K25
C 427 CKSYB184K25
C 428 CKSYB184K25
C 429 CEWAR100M16
C 430 CEWAR100M16
C 501 CKSYB274K16
C 502 CKSYB274K16
C 503 CKSYB104K50
C 504 CKSYB104K50
C 505 CKSYB184K25
C 506 CKSYB184K25
C 507 CKSYB153K50
C 508 CKSYB153K50
C 509 CKSQYB563K50
C 510 CKSQYB563K50
C 511 CKSQYB273K50
C 512 CKSQYB273K50
C 513 CKSQYB683K16
C 514 CKSQYB683K16
C 515 CKSQYB332K50
C 516 CKSQYB332K50
C 517 CKSQYB153K50
C 518 CKSQYB153K50
C 519 CKSQYB391K50
C 520 CKSQYB391K50
C 521 CCSQCH121J50
C 522 CCSQCH121J50
C 525 CEAL101M10
C 526 CEAL101M10
C 529 CEJAR47M50
C 531 CKSYB334K16
C 532 CKSYB334K16
C 533 CKSYB334K16
C 534 CKSYB334K16
C 535 CEWAR100M16
C 536 CEWAR100M16
C 601 CCSQCH181J50
C 602 RS1/8S0R0J
C 603 RS1/8S0R0J
C 604 RS1/8S0R0J
C 605 CKSYB563K25
C 606 CKSYB124K25
C 607 CKLSQB682K50
C 608 CEWAR100M16
C 621 CEAL101M10
C 622 CEAL101M10
C 625 CEJAR47M50
C 701 CFTLA104J50
C 702 CFTLA104J50
C 703 CFTLA104J50
C 704 CFTLA104J50
C 705 CKSYB104K25
C 706 CEJA100M16
C 707 CFTLA105J50
C 708 CEJA220M10
C 709 CFTLA104J50
C 710 CFTLA104J50
C 711 CKSYB104K25
C 712 CEJA100M16
C 713 CFTLA105J50
C 714 CEJA220M10
C 715 CFTLA224J50
C 716 CFTLA224J50
C 717 CKSYB104K25
C 718 CEJA100M16
C 719 CFTLA105J50
C 723 CKSQYB102K50
C 724 CKSQYB102K50
C 725 CKSQYB102K50
C 805 CKCYF103Z50
C 806 4700µF/16V CCH1187
C 807 4700µF/16V CCH1187
C 808 CKCYF103Z50
C 809 CKCYF103Z50
C 810 CEAL3R3M50
C 811 CEJA101M16
C 812 CKSQYB103K50
=====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ -------------------------
=====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ -------------------------

17
GM-1006ZG
=====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ -------------------------
C 813 CEAS331M16
C 814 CKSQYB103K50
C 815 CEAS331M16
C 816 CKSQYB103K50
C 817 CEJA221M6R3
C 819 CEJA1R0M50
C 821 CEJA1R0M50
C 901 CCSQCH101J50
C 902 CCSQCH101J50
C 903 CCSQCH101J50
C 904 CCSQCH101J50
C 905 CCSQCH101J50
C 906 CCSQCH101J50
C 907 CCSQCH101J50
C 908 CCSQCH101J50
C 909 CCSQCH101J50
C 910 CCSQCH101J50
C 911 CCSQCH101J50
C 912 CCSQCH101J50
C 921 CCSQCH101J50
C 922 CCSQCH101J50
C 923 CCSQCH101J50
C 924 CCSQCH101J50
6. ADJUSTMENT
There is no information to be shown in this chapter.

18
GM-1006ZG
7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 DISASSEMBLY
-Removing the Mother Unit
Remove the ten screws and then remove
the Heat Sink. (Fig.1)
Remove the five screws and then remove
the Mother Unit. (Fig.2) Fig.1
Fig.2
Heat Sink
Mother Unit
-Removing the Case (not shown)

19
GM-1006ZG
7.1.2 CONNECTOR FUNCTION DESCRIPTION
312
645978
101112 A
B
312
645978
101112
BA
CD
EFGH
A1 Subwoofer L-
A2 Subwoofer L+
A3 Subwoofer R-
A4 Subwoofer R+
A5 Rear Quarter L-
A6 Rear Quarter L+
A7 Rear Quarter R-
A8 Rear Quarter R+
A9 Rear Door R+
A10 Rear Door R-
A11 Rear Door L+
A12 Rear Door L-
B1 Right Rear In-
B2 Right Rear In+
B3 Left Rear In-
B4 Left Rear In+
B5 Right Front In-
B6 Right Front In+
B7 Left Front In-
B8 Left Front In+
B9 Front Door R+
B10 Front Door R-
B11 Front Door L+
B12 Front Door L-
A
B AMPSENSE
C
D
E RSA
F AMP Enable
G POWER(+B)
H GND
Power source ................................................................................................................ 14.4 V DC (9.3 — 16.0 V allowable)
Grounding system ............................................................................................................................................ Negative type
Dimensions ...................................................................................................................... 188 (W) ×46 (H) ×175.9 (D) mm
Rated power output .................................................................. 18 W or more(at 14.4 V, 1k Hz, 3% THD,Front,Rear,ERS)
35 W or more (at 14.4 V, 80 Hz, 3% THD,Subwoofer)
Load impedance ................................................................................................................................Front , Rear , ERS : 4 Ω
Subwoofer: 2 Ω
Distortion ................................................................................................................................................ 1.0% or less( 1 kHz)
Note:
• Specifications and the design are subject to possible modification without notice
due to improvements.
8. SPECIFICATIONS