Pioneer FX-MG6096ZH User manual

PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
PIONEER EUROPE N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2000 K-ZZY. JAN. 2000 Printed in Japan
ORDER NO.
CRT2442
3PKO
MULTI-CD CONTROL FM/AM CASSETTE DECK WITH 6 DISC IN-DASH CD CHANGER
FX-MG6096ZH X1H/UC
Service
Manual
-This service manual should be used together with the following manual(s):
Model No. Order No. Mech. Module Remarks
CX-631 CRT1640 2L Cassette Mech. Module:Mech.Description, Disassembly
CX-890 CRT2376 G1 CD Mech. Module:Circuit Description, Mech.Description, Disassembly
CONTENTS
1. SAFETY INFORMATION ............................................2
2. EXPLODED VIEWS AND PARTS LIST.......................3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ...12
4. PCB CONNECTION DIAGRAM ................................32
5. ELECTRICAL PARTS LIST ........................................55
6. ADJUSTMENT..........................................................64
7. GENERAL INFORMATION .......................................68
7.1 DIAGNOSIS ........................................................68
7.1.1 TEST MODE..............................................68
7.1.2 DISASSEMBLY .........................................74
7.1.3 CONNECTOR FUNCTION DESCRIPTION79
7.2 PARTS .................................................................80
7.2.1 IC................................................................80
7.2.2 DISPLAY....................................................86
7.3 SYSTEM BLOCK DIAGRAM ..............................87
7.4 OPERATIONAL FLOW CHART...........................87
8. OPERATIONS AND SPECIFICATIONS.....................88
-Dolby noise reduction manufactured under license from Dolby Laboratories Licensing Corporation.
"Dolby" and the double-D symbol are trademarks of Dolby Laboratories Licensing Corporation.
VEHICLE DESTINATION PRODUCED AFTER HONDA PART No. ID No. PIONEER MODEL No.
U.S.A., CANADA June 2000 39101-S3M-A110-M1 3PKO FX-MG6096ZH/X1H/UC
FX-MG6096ZH2/X1H/UC
FX-MG6096ZH2 X1H/UC

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FX-MG6096ZH,FX-MG6096ZH2
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so and
refer the repair to a qualified service technician.
1. SAFETY INFORMATION
-CD Player Service Precautions
1. For pickup unit(CXX1311) handling, please refer
to"Disassembly"(see page 74).
During replacement, handling precautions shall be
taken to prevent an electrostatic discharge(protection
by a short pin).
2. During disassembly, be sure to turn the power off
since an internal IC might be destroyed when a con-
nector is plugged or unplugged.
3. Please checking the grating after changing the ser-
vice pickup unit(see page 66).
-When the Repair is Complete
When the repair is complete, make the CD mechanism
ready for transportation
implementing the following procedures:
1. Press the changer side 1 and 4 simultaneously to turn
the ACC on.
2. As the ACC is turned on, the disc indicator blinks in
red.
3. When the blinking is stopped, the mechanism is
ready for the transportation.
4. Attach the Transportation Bracket (CNC7878). Now
you can transport it.(See the figure below) (The
Bracket used on the FX-MG6096ZH is recommended
for the transportation purpose.)
Transportation Bracket
(CNC7878)
Case
(CNB2451)

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FX-MG6096ZH,FX-MG6096ZH2
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1
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
-PACKING SECTION PARTS LIST
Mark No. Description Part No.
NOTE:
-Parts marked by "*"are generally unavailable because they are not in our Master Spare Parts List.
-Screws adjacent to ∇mark on the product are used for disassembly.
1 ID Card(FX-MG6096ZH) HEE1013
ID Card(FX-MG6096ZH2) HEE1017
2 Polyethylene Bag HEG1264

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FX-MG6096ZH,FX-MG6096ZH2
2.2 EXTERIOR

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FX-MG6096ZH,FX-MG6096ZH2
1 Screw BSZ26P040FMC
2 Cushion CNM6825
3CD Mechanism Module(G1) CXK4720
4Cassette Mechanism ModuleEXK3845
5 Holder HNC8218
6 Insulator HNM6174
7 Cushion HNM6427
8 Insulator HNM6622
9 Control Unit HWM6799
10 Screw ASZ26P060FMC
11 Tuner Unit CWE1531
12 Holder CNC6774
13 Terminal(CN402) CKF1059
14 Terminal(CN432) CKF1059
15 Plug(CN431) CKM1305
16 Connector(CN101) CKS2752
17 Plug(CN601) CKS3540
18 Connector(CN701) CKS3930
19 Antenna Jack(ANT401) CKX1060
20 Holder HNC8219
21 Screw PRZ30P060FSN
22 Screw BPZ26P100FMC
23 Keyboard Unit HWM6363
24 LCD(LCD901) CAW1525
25 Socket(CN901) CKS3553
26 Cushion HNM6623
27 Plate HAH1677
28 Holder HNC8241
29 Plate HNM6175
30 Lighting Conductor HNV5719
31 Holder HNV5722
32 Rubber HNV5882
33 Connector HNV5883
34 Grille Unit HXB4372
35,36 •••••
37 Knob Unit HXB5640
38 Chassis Unit HXB3713
39 Screw IMS30P050FMC
40 Screw ISS26P055FUC
41 Transistor(Q803,831) 2SB1335A
42 Transistor(Q855,856) 2SB942A
43 Screw BMZ26P030FMC
44 Screw(M2x2) CBA1250
45 Spring CBH2409
46 Spring CBH2361
47 Spring CBH2365
48 Chassis CNA2156
49 Case CNB2451
50 Holder CNC7477
51 Holder CNC7826
52 Holder CNC8223
53 Holder CNC8224
54 Sheet CNM5981
55 Insulator CNM6426
56 Sheet CNM6318
57 Insulator CNM6248
58 PCB CNP5496
59 Damper CNV5120
60 Bracket CNC7878
-EXTERIOR SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.

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2.3 CD MECHANISM MODULE

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FX-MG6096ZH,FX-MG6096ZH2
-CD MECHANISM MODULE SECTION PARTS LIST
1-9 •••••
10 CD Core Unit(Servo Unit) CWX2409
11 Connector(CN101) CKS2764
12 Connector(CN301) CKS3966
13 Connector(CN201) CKS3991
14 CD Core Unit(STS Unit) CWX2410
15 Connector(CN701) CKS3989
16 Connector(CN801) CKS3741
17 Connector(CN802) CKS4054
18 Screw(M2x2.5) CBA1037
19 Screw(M2x2.5) CBA1041
20 Screw(M2x2.5) CBA1076
21 Screw(M2x2) CBA1250
22 Washer CBA1512
23 Screw(M2x2.5) CBA1452
24 Screw(M2x1.925) CBA1453
25 Screw(M2x2) CBA1479
26 Washer CBF1037
27 Washer CBF1038
28 Washer CBF1039
29 Washer CBF1064
30 Spring CBH2007
31 Spring CBH2271
32 Spring CBH2274
33 Spring CBH2014
34 Spring CBH2015
35 Spring CBH2016
36 Spring CBH2017
37 Spring CBH2290
38 Spring CBH2366
39 Spring CBH2064
40 Spring CBH2195
41 Spring CBH2196
42 Spring CBH2224
43 Spring CBH2250
44 Screw CBA1082
45 Roller CLA3154
46 Roller CLA3157
47 Roller CLA3159
48 Roller CLA3160
49 Shaft CLA3179
50 Spacer CLA3194
51 Roller CLA3248
52 Bush CLA3353
* 53 Shaft CLA3469
54 Shaft CLA3693
55 Steer CNC7215
56 Steer CNC7216
57 Cam CNC8774
* 58 Holder CNC7235
59 Gear CNC7236
60 Gear CNC8883
61 Lever CNC7243
62 Lever CNC7244
63 Lever CNC7245
64 Lever CNC7246
65 Cover CNC8585
66 Holder Unit CXB4946
67 Lever CNC8024
68 Gear CNC8140
69 Sheet CNM6628
70 PCB CNP5658
71 PCB CNP5681
72 Gear CNR1479
73 Gear CNR1481
74 Gear CNR1495
75 Gear CNR1501
76 Gear CNR1502
77 Gear CNR1540
78 Gear CNR1541
79 Belt CNT1080
80 Worm Gear CNV5046
81 Gear CNV5047
82 Gear CNV5048
83 Gear CNV5049
84 Holder CNV5056
85 Pulley CNV5058
86 Arm CNV5061
87 Spacer CNV5066
88 Arm CNV5189
89 Cover CNV5207
90 Cover CNV5424
91 Cover CNV5425
92 Lever CNV5427
93 Arm CNV5491
94 Gear CNV5519
95 Holder CNV5648
96 Composite PCB CNX3141
97 Composite PCB CNX2989
98 Chassis Unit CXB5168
Mark No. Description Part No. Mark No. Description Part No.

99 Frame Unit CXB5806
100 Lever Unit CXB2703
101 Arm Unit CXB2704
102 Lever Unit CXB2708
103 Lever Unit CXB2709
104 Lever Unit CXB2711
105 Arm Unit CXB2712
106 Lever Unit CXB2713
107 Lever Unit CXB2714
108 Carriage Mechanism Unit(G1) CXB5639
109 Screw(M2x2.5) CBA1041
110 Screw(M2x2) CBA1250
111 Screw(M2x4) CBA1362
112 Screw(M2x2) CBA1471
113 Washer CBF1038
114 Spring CBH2008
115 Spring CBH2009
116 Spring CBH2010
117 Spring CBL1335
118 Roller CLA3707
* 119 Bracket CNC7228
120 Guide Unit CXB4417
121 Cover CNC7628
122 Sheet CNM6414
123 Sheet CNM5378
124 Sheet CNM5695
125 Sheet CNM5827
126 PCB CNP4978
127 Ball CNR1189
128 Bearing CNR1423
129 Belt CNT1079
130 Holder CNV5037
131 Guide CNV5040
132 Clamper CNV5042
133 Rack CNV5111
134 Arm CNV5579
135 Holder CNV5759
* 136 Chassis CXB2698
137 Arm Unit CXB2705
138 Motor Unit(M4 CARRIAGE) CXB3178
139 Screw Unit CXB3179
140 Lever Unit CXB4450
141 Bracket CNC8584
142 Spacer CNM6345
143 Motor(M5 SPINDLE) CXM1120
144 Screw JFZ14P020FZK
145 Washer YE15FUC
146 Arm Unit CXB5018
147 Arm Unit CXB5019
148 Tray Assy CXB4307
149 Spring CBH2269
150 Sheet CNM6699
151 Cam Motor Assy CXB5240
152 •••••
* 153 Bracket Unit CXB5201
* 154 Motor Unit(M1 Cam Gear) CXB3174
* 155 Motor Unit(M3 ELV) CXB3175
156 Screw BMZ20P025FMC
157 Loading Arm L Assy CXB3171
158 •••••
159 Screw(M2x1.925) CBA1453
160 Washer CBF1038
161 •••••
162 Washer CBF1074
163 Spring CBH2136
* 164 Arm CNC7241
* 165 Arm CXB4449
166 Holder CBL1465
167 Belt CNT1079
168 Holder CNV5055
169 Pulley CNV5057
170 Roller CNV6209
171 Guide CNV5125
* 172 Bracket Unit CXB4316
173 Roller Gear Unit CXB3176
* 174 Motor Unit(M2 LOAD) CXB3177
175 Screw JFZ14P020FZK
176 Loading Arm R Assy CXB3172
177 Screw(M2x1.925) CBA1453
178 Washer CBF1074
179 Spring CBH2136
* 180 Arm CNC7242
* 181 Arm CXB4448
182 Screw JFZ20P014FMC
183 Roller CNV6209
184 Roller Gear Unit CXB3176
185 Guide CNV5126
186 Switch(S885 MAX) CSN1052
187 LED(D883) CL202IRXTU
188 Photo-transistor(Q881) CPT230SCTD(CD)
189 LED(D891,892) CL202IRXTU
190 Switch(S887 CLAMP) CSN1051
191 Switch(S886 ELV HOME) CSN1052
192 Bracket Unit CXB4306
193 Photo-transistor(Q851,852) CPT230SCTD(CD)
194 Resistor(R856) RS1/8S911J
195 Resistor(R857) RS1/8S821J
196 Photo-interrupter(Q1) RPI-221
197 Screw(M2x1.4) CBA1387
198 Pickup Unit(Service)(P8) CXX1311
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Mark No. Description Part No. Mark No. Description Part No.

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2.4 CASSETTE MECHANISM MODULE