Pioneer KEH-P8010R User manual

PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2001 K-ZZA. FEB. 2001 Printed in Japan
ORDER NO.
CRT2621
SOURCE DISP
EQ
FUNC AUDIO
123456 BE
SFEQ
SELECT
MULTI-CD/DAB CONTROL HIGH POWER CASSETTE PLAYER WITH RDS TUNER
KEH-P8010R X1N/EW
Service
Manual
CONTENTS
1. SAFETY INFORMATION ............................................2
2. EXPLODED VIEWS AND PARTS LIST.......................2
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ...12
4. PCB CONNECTION DIAGRAM ................................32
5. ELECTRICAL PARTS LIST ........................................40
6. ADJUSTMENT..........................................................49
7. GENERAL INFORMATION .......................................51
7.1 DIAGNOSIS ........................................................51
7.1.1 DISASSEMBLY .........................................51
7.1.2 CONNECTOR FUNCTION DESCRIPTION .......53
7.2 IC .........................................................................55
7.3 OPERATIONAL FLOW CHART...........................61
8. OPERATIONS AND SPECIFICATIONS.....................62
KEH-P8015 X1N/ES
KEH-P8010R/X1N/EW
-This service manual should be used together with the following manual(s):
Model No. Order No. Mech. Module Remarks
CX-1011 CRT2406 3L Cassette Mech. Module:Mech.Description, Disassembly, Adjustment
MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH FM/AM TUNER
NOTE:
-Dolby noise reduction manufactured under license from Dolby Laboratories Licensing Corporation.
"Dolby" and the double-D symbol are trademarks of Dolby Laboratories Licensing Corporation.
- This service manual does not describe the CD test mode.
For the operations in the CD test mode, refer to the CD player's Service manual.
- Extension cable of cassette mechanism : Jig No. GGD1121

2
KEH-P8010R,P8015
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING(KEH-P8010R/X1N/EW)
9
14
8
13
12
6
5
7
4
3
1
15
2
11
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
and refer the repair to a qualified service technician.

3
KEH-P8010R,P8015
1 Carton CHG4331
2 Cord Assy CDE6435
* 3 Accessory Assy CEA2397
4 Screw CBA1002
5 Handle CNC5395
6 Bush CNV3930
* 7 Polyethylene Bag E36-615
8 Polyethylene Bag CEG1227
9-1 Polyethylene Bag CEG1116
9-2 Owner’s Manual CRD3364
9-3 Owner’s Manual CRD3365
9-4 Owner’s Manual CRD3366
9-5 Installation Manual CRD3367
* 9-6 Passport CRY1013
* 9-7 Warranty Card CRY1157
* 9-8 Caution Card CRP1207
* 9-9 Caution Card CRP1220
10 •••••
11 Contain Box CHL4331
12 Protector CHP2252
13 Protector CHP2251
14 Case Assy CXB3520
15 Inner Box CHW1754
Mark No. Description Part No. Mark No. Description Part No.
-PACKING SECTION PARTS LIST
NOTE:
-Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.
-Screws adjacent to ∇mark on the product are used for disassembly.
-Owner's Manual, Installation Manual
Model Part No. Language
KEH-P8010R/X1N/EW CRD3364 English, Spanish
CRD3365 German, French
CRD3366 Italian, Dutch
CRD3367 English, Spanish, German, French, Italian, Dutch

4
KEH-P8010R,P8015
1 Carton CHG4332
2 Cord Assy CDE6438
* 3 Accessory Assy CEA2395
4 Spring CBH1650
* 5 Screw Assy CEA2396
6 Screw CBA1002
* 7 Polyethylene Bag CEG-127
8 Screw CRZ50P090FMC
9 Screw TRZ50P080FMC
* 10 Polyethylene Bag CEG-158
11 Handle CNC5395
12 Bush CNV3930
13 Polyethylene Bag CEG1227
* 14 Battery CEX1065
15 Contain Box CHL4332
16 Protector CHP2252
17 Protector CHP2251
18 Case Assy CXB3520
19-1 Polyethylene Bag CEG1116
19-2 Owner’s Manual CRD3368
19-3 Owner’s Manual CRD3369
19-4 Installation Manual CRD3370
* 19-5 Caution Card CRP1207
20 Remote Control Unit CXB6796
Mark No. Description Part No. Mark No. Description Part No.
-PACKING SECTION PARTS LIST
2.2 PACKING(KEH-P8015/X1N/ES)
20
14
5
8
12
4
11
10
9
7
6
17
2
18
13
16
15
1
19
3

5
KEH-P8010R,P8015
-Owner's Manual, Installation Manual
Model Part No. Language
KEH-P8015/X1N/ES CRD3368 English, Spanish, Portuguese(B)
CRD3369 Arabic, Chinese
CRD3370 English, Spanish, Portuguese(B), Arabic, Chinese

6
KEH-P8010R,P8015
2.3 EXTERIOR(KEH-P8010R/X1N/EW)
A
B
C

7
KEH-P8010R,P8015
1 Screw BMZ30P040FZK
2 Screw BMZ30P100FMC
3 Screw BSZ26P060FMC
4 Screw BSZ30P040FMC
5 Cord Assy CDE6435
6 Terminal Cover CKX-003
7•••••
8 Cord Assy CDE6453
9 Cord Assy CDE6455
10 Fuse(10A) CEK1136
11 Holder CNC5704
12 Holder CNC8659
13 Cushion CNM4870
14 Insulator CNM6948
15 •••••
16 Panel CNS6552
17 Tuner Amp Unit CWM7460
18 Screw ASZ26P060FMC
19 Screw BPZ26P120FMC
20 Screw BSZ26P160FMC
21 Clamper CEF1007
22 Pin Jack(CN351) CKB1035
23 Plug(CN901) CKM1330
* 24 Plug(CN451) CKS1052
25 Connector(CN101) CKS3408
26 Plug(CN801) CKS3537
27 Connector(CN352) CKS3602
28 Connector(CN251) CKS3568
29 Antenna Jack(CN401) CKX1056
30 Holder CNC8615
31 Holder CNC9468
32 Insulator CNM6949
33 Heat Sink CNR1583
34 FM/AM Tuner Unit CWE1562
35 Holder CNC8815
36 IC(IC301) PAL006A
37 Chassis Unit CXB6461
38 Button(EJECT) CAC6839
39 Screw(M2x2) CBA1176
40 Washer CBF1038
41 Washer CBF1039
42 Spring CBH2428
43 Spring CBH2429
44 Spring CBL1512
45 Holder CNC9096
46 Door CAT2109
47 Panel CNS6280
48 Pin CNV6486
49 Spring CBH1838
50 Gear CNV6507
51 Arm CNV6508
52 Panel Unit CWM7627
53 Socket(CN1950) CKS3550
54 Connector(CN1951) CKS4206
55 Damper Unit CXB5070
56 Holder Unit CXB6356
57 Holder Unit CXB6357
58 Clutch Unit CXB6358
59 Screw IMS20P045FZK
60 Detach Grille Assy CXB6549
61 Screw BPZ20P100FZK
62 Button(FUNC AUDIO) CAC6776
63 Button(SOURCE DISP) CAC6777
64 Button(OPEN) CAC6780
65 Button(1-6) CAC6841
66 Button(SFEQ) CAC6842
67 Button(EQ) CAC6840
68 Spring CBH2430
69 Spring CBH2431
70 Spring CBH2491
71 Spring CBL1470
72 Cover CNS6282
73 Holder CNV6505
74 Holder CNV6506
75 Keyboard Unit CWM7466
76 Connector(CN1901) CKS4524
77 Holder CNC9112
78 Cushion CNM6633
* 79 Spacer CNM7469
80 Holder CNV6105
81 OEL Unit MXS8016
82 Knob Unit CXB7239
83 Sub Grille Assy CXB7254
84 •••••
85 •••••
86 Case Unit CXB7481
87 Cassette Mechanism Module EXK4060
88 Screw ISS26P055FUC
89 Transistor(Q921) 2SD2396
90 IC(IC1903) TSOP1840SB1
91 •••••
92 Case CNC8138
93 Insulator CNM6249
94 Holder CNC5399
-EXTERIOR SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.

8
KEH-P8010R,P8015
2.4 EXTERIOR(KEH-P8015/X1N/ES)
A
B
C

9
KEH-P8010R,P8015
1 Screw BMZ30P040FZK
2 Screw BMZ30P100FMC
3 Screw BSZ26P060FMC
4 Screw BSZ30P040FMC
5 Cord Assy CDE6438
6•••••
7•••••
8 Cord Assy CDE6454
9•••••
10 Fuse(10A) CEK1136
11 Holder CNC5704
12 Holder CNC8659
13 Cushion CNM4870
14 Insulator CNM6948
15 •••••
16 Panel CNS6553
17 Tuner Amp Unit CWM7462
18 Screw ASZ26P060FMC
19 Screw BPZ26P120FMC
20 Screw BSZ26P160FMC
21 Clamper CEF1007
22 Pin Jack(CN351) CKB1035
23 Plug(CN901) CKM1330
24 •••••
25 Connector(CN101) CKS3408
26 Plug(CN801) CKS3537
27 Connector(CN352) CKS3598
28 Connector(CN251) CKS3568
29 Antenna Jack(CN401) CKX1056
30 Holder CNC8615
31 Holder CNC9470
32 Insulator CNM6949
33 Heat Sink CNR1583
34 FM/AM Tuner Unit CWE1563
35 Holder CNC8815
36 IC(IC301) PAL006A
37 Chassis Unit CXB6106
38 Button(EJECT) CAC6839
39 Screw(M2x2) CBA1176
40 Washer CBF1038
41 Washer CBF1039
42 Spring CBH2428
43 Spring CBH2429
44 Spring CBL1512
45 Holder CNC9096
46 Door CAT2109
47 Panel CNS6280
48 Pin CNV6486
49 Spring CBH1838
50 Gear CNV6507
51 Arm CNV6508
52 Panel Unit CWM7627
53 Socket(CN1950) CKS3550
54 Connector(CN1951) CKS4206
55 Damper Unit CXB5070
56 Holder Unit CXB6356
57 Holder Unit CXB6357
58 Clutch Unit CXB6358
59 Screw IMS20P045FZK
60 Detach Grille Assy CXB6551
61 Screw BPZ20P100FZK
62 Button(FUNC AUDIO) CAC6776
63 Button(SOURCE DISP) CAC6777
64 Button(OPEN) CAC6780
65 Button(1-6) CAC6841
66 Button(SFEQ) CAC6842
67 Button(EQ) CAC6840
68 Spring CBH2430
69 Spring CBH2431
70 Spring CBH2491
71 Spring CBL1470
72 Cover CNS6282
73 Holder CNV6505
74 Holder CNV6506
75 Keyboard Unit CWM7467
76 Connector(CN1901) CKS4524
77 Holder CNC9112
78 Cushion CNM6633
* 79 Spacer CNM7469
80 Holder CNV6105
81 OEL Unit MXS8016
82 Knob Unit CXB7239
83 Sub Grille Assy CXB7255
84 Remote Control Unit CXB6796
85 Cover CNS6439
86 Case Unit CXB7481
87 Cassette Mechanism Module EXK4060
88 Screw ISS26P055FUC
89 Transistor(Q921) 2SD2396
90 IC(IC1903) TSOP1840SB1
91 •••••
92 Case CNC8138
93 Insulator CNM6249
-EXTERIOR SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.

10
KEH-P8010R,P8015
2.5 CASSETTE MECHANISM MODULE
D
E