Pioneer BD-V1100 User manual

ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2000
c
Type Model Power Requirement Remarks
BD-V1100 BD-V1110
KUXJ/1 – AC120V
KU/1 – AC120V
KUXJ – AC120V
BD-V1100
ARP3073
T – ZZV APR. 2000 Printed in Japan
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
DIGITAL CATV CONVERTER
1. SAFETY INFORMATION...........................................................................................................2
2. EXPLODED VIEWS AND PARTS LIST.....................................................................................3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM.....................................................................6
4. PCB CONNECTION DIAGRAM...............................................................................................36
5. PCB PARTS LIST ....................................................................................................................42
6. ADJUSTMENT .........................................................................................................................46
7. GENERAL INFORMATION .....................................................................................................47
7.1 DIAGNOSIS.......................................................................................................................47
7.1.1 TROUBLESHOOTING ...............................................................................................47
7.2 IC .......................................................................................................................................47
7.3 DISTINCTION BETWEEN /KU,/KUXJ , /KUXJ/1 AND /KU/1 MODELS OF BD-V1100 ...68
8. PANEL FACILITIES AND SPECIFICATIONS.........................................................................69
CONTENTS
SELECT –
VOL + VOL
CH
CH
BYPASSMESSAGE
POWER
• Refer to the “Service Know-how (SKB54005)” for the details about the
6. ADJUSTMENT and 7.1.1 TROUBLESHOOTING.
• Refer to 7.3 (page 68) about the exterior distinction between /KU , /KUXJ ,
/KUXJ/1 and KU/1 models of BD-V1100.
BD-V1110

2
BD-V1100, BD-V1110
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 – Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a on the schematics and on the parts list
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge from
PIONEER.
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water
pipe, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
(FOR USA MODEL ONLY)
Leakage
current
tester
Reading should
not be above
0.5mA
Device
under
test
Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter
plug as required)
Earth
ground
AC Leakage Test

3
BD-V1100, BD-V1110
2.1 PACKING
1 AC Power Cord See Contrast table(2)
2 Packing Case See Contrast table(2)
3 Pulp Mold BHX1021
4 Packing Sheet BHG1063
5 Packing Spacer BHA1150
6 Operating Instructions BRB1057
(English)
NSP 7 Literature Bag AHG-117
NSP 8 Bar-code Label BAL1332
(1) PACKING PARTS LIST
Mark No. Description Part No.
2. EXPLODED VIEWS AND PARTS LIST
NOTES: •Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
•The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
•Screws adjacent to mark on the product are used for disassembly.
FRONT
3
3
4
1
567
2
8
TOP
Front Side
5
Part No. RemarksMark BD-V1100 BD-V1100 BD-V1110
(2) CONTRAST TABLE
BD-V1100/KUXJ/1, /KU/1 and BD-V1110/KUXJ are constructed the same except for the following:
1 AC Power Cord ADG7022 ADG7021 ADG7022
2 Packing Case BHD1481 BHD1483 BHD1482
No. Symbol and Description
/KUXJ/1 /KU/1 /KUXJ

4
BD-V1100, BD-V1110
2.2 EXTERIOR
27 27
27
27
32
27
26
30
30
30
30
31
13
28
2
29
29
29
29
3
29
29
7
29
29
29
29
6
9
14
21
20
14
8C
C
B
B
14
22
23
Rear View
25
14
12
24
4
5
32
32
30
29 29
29

5
BD-V1100, BD-V1110
1 • • • • • • • • • • • • •
2 MAIN Assy BWX1141
3 SWITCHING POWER BXF1136
SUPPLY Assy
4 FRONT PANEL Assy (PCB) See Contrast table(2)
5 POWER SWITCH Assy See Contrast table(2)
6 CARD Assy See Contrast table(2)
7 FUSE (F1101 : 4A) BEK1010
8 10P FFC (J9001) BDD1040
(CARD CN4202 ↔MAIN CN1203)
9 20P FFC (J9002) BDD1041
(FRONT PANEL CN4103 ↔MAIN CN2102)
10 • • • • • • • • • • • • •
11 • • • • • • • • • • • • •
12 Chassis BNA1155
13 Rear Panel See Contrast table(2)
14 Leg Assy BEC1015
15 • • • • • • • • • • • • •
16 • • • • • • • • • • • • •
17 • • • • • • • • • • • • •
18 • • • • • • • • • • • • •
19 • • • • • • • • • • • • •
20 Proposition 65 Label BAX1249
21 UPC Label See Contrast table(2)
22 Front Panel Assy See Contrast table(2)
23 Indicator Lens BAK1139
24 STATION Knob BAD1119
25 POWER SW Knob BAD1120
26 Bonnet BNE1115
27 Screw BBA1062
28 Nut BBN1005
29 Screw BBZ30P060FMC
30 Screw BBZ30P080FZK
31 Screw BMZ20P040FZK
32 Screw BPZ26P080FMC
(1) EXTERIOR PARTS LIST
Mark No. Description Part No.
Part No. RemarksMark BD-V1100 BD-V1100 BD-V1110
(2) CONTRAST TABLE
BD-V1100/KUXJ/1, /KU/1 and BD-V1110/KUXJ are constructed the same except for the following:
4 FRONT PANEL ASSY BWZ1905 BWZ1910 BWZ1905
5 POWER SWITCH ASSY BWZ1906 BWZ1911 BWZ1906
6 CARD ASSY BWZ1907 BWZ1912 BWZ1907
13 Rear Panel BNC1164 BNC1164 BNC1165
21 UPC Label BAX1277 BAX1278 BAX1279
22 Front Panel Assy BMB1116 BMB1116 BMB1117
NSP Name Label Not used BAL1399 Not used
No. Symbol and Description
/KUXJ/1 /KU/1 /KUXJ

BD-V1100, BD-V1110
6
A
B
C
D
1234
1234
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
RL1101
QPSK D/A
QPSK A/D
(SS38122FB21)
[BGATE]
IC1504
UP/DOWN TUNER
(BXF1091)
Cable
IN
Analog SAW
Filter
Digital
SAW Filter
RF AGC SW
AGC
L
W signal
Rx Q
2nd IF
Digital AGC
Analog AGC
QPSK
Receiver
(TDA8051T)
QPSK
Transmitter
(TDA8050T)
4M
X2001
9
Rx I
DownStream
AGC VT
UpStream
Tx Q
Tx I
DATA
CLK
Tx_Enable
16
11
8
RF Bypass
Connector
PIF/SIF
(PA5015)
7,8,
10
4
Relay
AC In
CN1101
AC
Outlet
10.5V
AC_relay
F1909
IC1904
F1901
IC1905
9,10
M1901
AGC sel
CN2103
6
IC2001
12
4M
X2002 17
IC2002
1
DATA
CLK
Rx_Enable
Tuner control
Bypass_relay
3rd IF
CN1203
CPU
Demux
(SCABIP2BUAMTA)
[BIP]
90
SRAM
256KB
IC1502
Secure
Micro
(570215)
IC1104
X1501
16.384M
QAM Demod
(BCM3116KPF)
IC1501
51
52
AGC
qpskTx
qpskRx
202,203,204
200,201
39,40
55
60
56
59
47,48
44,45
36,37
31,32
1,2
11
15
14
16
7,8
5,6
15
14
5,6
2,3,4
79
45,46
47,48,
49,50
71,72,73,
74,76,77,84
68,70
X1502
24.704M
23
26
X1901
26.096M
3
2
5,6,7
15,16,17
10
12
51,54-60,
61,63-66,81
73/4ch Select
86
IR Rx
19 Analog Audio
Analog Video
31
T4001
IF Down
Converter
(MC44306D)
4,5
9
2,15
12
13
Applicatio
n
(512k*16)*
BOOT F
l
(512k*16)*
2
EDO D
R
(1M*16)*
4
Ext SCSI Con
n
IC1903
82
CN4202
67
MESSAGE
AC_relay
54M
VCXO
89
Card
CN4201
30V
5V
3.3V
5V
J9001 BDD1040 J9002
BDD1041
9V
9V
35-44
21-30
1
6
Fa TrapF1903
32
55
79,
80,
81,
84
Secure Micro
Smart Card
IR
LED / Key
Serial
USB
5V (D)
5V(A)
9V (A)
3.3V (D)
Reg.
Reg.
Rect.
Diode
Reg.
ICP
ICP
ICP
Reg.
5V (D)
5V (A)
30V
9V
9V
CN2102
CN4103
transformer
X1401
IC1401
33-36
Mpeg
TS
1
11,12 11,12
16 16
1
2
2
13 13
5,6 5,6
3,4 3,4
1414
1,3,5,8 18
34-19
2-17
3,6,8,10
10,15 10
15
CN1201 CN2104(BKP1120)
(BTF1079)
SWITCHING
POWER SUPPLY
ASSY (BXF1136)
E
CARD ASSY
(BWZ1907)
D
3.1 BLOCK DIAGRAM

BD-V1100, BD-V1110
7
A
B
C
D
5678
5678
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS
and PARTS LIST" or "PCB PARTS LIST".
LED
NTSC DDEC
(TVP5020CPFP)
LED
Mpeg Decoder
Graphic
NTSC DENC
(STI5600ACV)
[MAC]
IC1603
IC2202
Regulater
(LM317)
IC1602
Audio DAC
(AD1859 JRS)
IC1802
BTSC/SAP
Decoder
(TDA9852H)
IC1801
U
u
x
UAMTA)
P
]
IC1101
90
3/4ch Select
D A T A
ADDRESS
I 2 C
S P I
macLLC
macCFC
40
38
4
25
13,
14
20
35
Analog Video
Analog Audio
4
38
31
185
207
159
178-183
169,
170
173
174
163 175 C
Y
Comp
71,72,73,
74,76,77,84
68,70
Mix
Circuit
16
RF Mono
Audio
51,54-60,
61,63-66,81
Clk27M
RF
Modulator
(BFX1062-)
M1701
x
Application Flash
(512k*16)*2=2MB
IC1305
IC1306
BOOT Flash
(512k*16)*2=2MB
IC1307
IC1308
EDO DRAM
(1M*16)*4=8MB
IC1301
IC1302
IC1303
IC1304
Ext SCSI Connector
CN2101
Clk27M
EEPROM
16KB
IC1102
To TV
L
Video
S Video
Digital Audio
USB
Serial
KEY KEY
CN4102
CN4101
POWER
POWER
MESSAGE BYPASS CH
CH
+
VOL
-
VOL
SELECT
R
54M
VCXO
87 Clk27M
89
Digital
Video
190-198
J8005
D15A06-075-2651
5V
199-206
41-
50
IC1702
IC1703
IC1704
5V
Analog
2
1
3
IC1704
LED / Key
Serial
USB
AudioPES/
VideoPES
L
R
L
R
IC1803
IC1803
USB Driver
IC1201
2-5,
12,
13 10,
11
N
2102
N
4103
X1401
IC1401
SDRAM
16Mbit
IC1601
AC3 Decoder
(STI4600ACV)
IC1701
36 61
26.8M
X2201
PCM Data 12
171 PCM LRClk
SClk
73
39-41,
67
63,64
185,
187-189 1-3,
207
W signal
4-19 2-5 2-5
2-17
A1/12- A12/12
MAIN ASSY (BWX1141)
A
FRONT PANEL
ASSY (BWZ1905)
B
POWER SWITCH
ASSY (BWZ1906)
C

BD-V1100, BD-V1110
8
A
B
C
D
1234
1234
1/12
A
3.2 MAIN ASSY (1/12)
A1/12
MAIN ASSY (1/12) (BWX1141)
RF BLOCK
A 11/12
A 6/12
A 6/12
A 11/12
A 11/12
A 6/12
A
1
A 2/12
A 11/12
Up/Down Tuner
RF AGC SW

BD-V1100, BD-V1110
9
A
B
C
D
5678
5678
1/12
A
: The power supply is shown
with the marked box.
A 11/12
A 6/12
A 9/12
A 10/12
A 6/12
A 6/12
A 11/12
A 2/12
Digital SAW Filter
PIF/SIF IC
IF Down
Converter IC

BD-V1100, BD-V1110
10
A
B
C
D
1234
1234
3.3 MAIN ASSY (2/12)
2/12
A
BNK1127
A2/12
MAIN ASSY (2/12) (BWX1141)
QPSK,Tx,Rx BLOCK
A 1/12
A 11/12
A 6/12
A 6/12
A 6/12
A 11/1
2
A 6/1
2
A 6/12
QPSK Receiver

BD-V1100, BD-V1110
11
A
B
C
D
5678
5678
2/12
A
BNK1126
A 6/12
A 1/12
A 11/12
A 11/12
A 6/12
A 11/12
A 11/12
A 6/12
A 6/12
A 11/12
QPSK Transmitter

BD-V1100, BD-V1110
12
A
B
C
D
1234
1234
3.4 MAIN ASSY (3/12)
3/12
A
A3/12
MAIN ASSY (3/12) (BWX1141)
BIP,Secure,Reset,EEPROM BLOCK
CPU
Demux
(BIP)
Reset IC
A 11/12
A 11/12
A 9/12,11/12
A 12/12
A 11/12
A 5/12
A 6/12
A 6/12
A 6/12
A 6/12
A 12/12
A 11/12
A 11/12
A
11/12
A 12/12
A 7/12
A 7/12
A 6/12
A 11/12
A 11/12
A 7/12
,
A 6/12,9/12
A 9/12
A 8/12
A 7/12,10/12
A
7/12,8/12,10/12
Not used
To
Secure Micro

BD-V1100, BD-V1110
13
A
B
C
D
5678
5678
3/12
A
EEPROM
16KB
Secure Micro
A
11/12
A 8/12
A 11/12
A 11/12
A 11/12
A 11/12
A 5/12
A 5/12
A
7/12
A 7/12,11/12
A
4/12,7/12,8/12,10/12,11/12
A
3/12,7/12,8/12,11/12
A 4/12
A 5/12
A
6/12,7/12,8/12,9/12,10/12,11/12
From BIP
From BIP
From BIP
From BIP

BD-V1100, BD-V1110
14
A
B
C
D
1234
1234
3.5 MAIN ASSY (4/12)
4/12
A
A4/12
MAIN ASSY (4/12) (BWX1141)
MEMORY BLOCK
A 3/12
A 5/12
A 3/12
A 11/12
A 11/12
A 5/12
A 11/12
Not used
Not used

BD-V1100, BD-V1110
15
A
B
C
D
5678
5678
4/12
A
A 5/12
A 5/12
A 3/12
A 5/12
A 11/12
A 11/12

BD-V1100, BD-V1110
16
A
B
C
D
1234
1234
3.6 MAIN ASSY (5/12)
5/12
A
A5/12
MAIN ASSY (5/12) (BWX1141)
54MHz VCXO,Address Converter BLOCK
A 3/12
A 7/12,8/12
A 9/12
A 11/12
A 3/12
A 11/12
54MHz VCXO Block

BD-V1100, BD-V1110
17
A
B
C
D
5678
5678
5/12
A
A 3/12
A 4/12
A 7/12
A 4/12
A 7/12,8/12
A 7/12
A 4/12,7/12
A 4/12,11/12
A 7/12
A
4/12,7/12,8/12,
10/12,11/12
A 3/12
A 3/12
A 3/12
A 4/12,7/12
A 3/12
A 11/12
A 11/12
A 11/12
A 10/12,11/12
A 11/12
A 11/12
A 11/12
A 11/12
A 10/12
A 11/12
Address Converter Block
Not used

BD-V1100, BD-V1110
18
A
B
C
D
1234
1234
3.7 MAIN ASSY (6/12)
6/12
A
A6/12
MAIN ASSY (6/12) (BWX1141)
QAM,BGATE BLOCK
A 3/12
A 3/12
A 3/12
A 11/12
A 11/12
A 11/1
2
A 11/12
SRAM 256KB
QAM Demodulator

BD-V1100, BD-V1110
19
A
B
C
D
5678
5678
6/12
A
3
/12
A 3/12
A 2/12
A 3/12
A 1/12
A 1/12
A 2/12
A 2/12
A 11/12
A 11/12
A 11/12
A 10/12
QPSK D/A
QPSK A/D

BD-V1100, BD-V1110
20
A
B
C
D
1234
1234
3.8 MAIN ASSY (7/12)
7/12
A
A7/12
MAIN ASSY (7/12) (BWX1141)
MAC BLOCK
A 3/12
A 11/12
A 10/12
A 3/12,10/12
A 8/1
A 11/12
A 10/12
A 3/12
A 3/12
A
3/12,8/12,10/12,11/12
A 5/12
A 5/12
A 5/12
A
3/12,8/12,11/12
A
3/12,8/12,11/12
MPEG Decoder
Graphic
NTSC DENC
[ MAC ]