Pioneer PDP-5016HD User manual

ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
PDP-5016HD
ARP3404
PLASMA DISPLAY
PDP-5016HD
PDP-4216HD
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
This service manual should be used together with the following manual(s).
Model Type Power Requirement Remarks
PDP-5016HD KUCXC AC 120 V
PDP-4216HD KUCXC AC 120 V
Model No. Order No. Remarks
PDP-5071PU
PDP-4271HD
ARP3355
ARP3357
MODULE SECTION: SCHEMATIC DIAGRAM , PCB CONNECTION DIA-
GRAM
For details, refer to "Important Check Points for good servicing".
T-ZZR NOV. 2006 printed in Japan
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TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
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SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely,
you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts
must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
SAFETY PRECAUTIONS
NOTICE : Comply with all cautions and safety related notes
located on or inside the cabinet and on the chassis.
The following precautions should be observed :
1. When service is required, even though the PDP UNIT an
isolation transformer should be inserted between the power line
and the set in safety before any service is performed.
2. When replacing a chassis in the set, all the protective devices
must be put back in place, such as barriers, nonmetallic knobs,
adjustment and compartment covershields, isolation resistor-
capacitor, etc.
3. When service is required, observe the original lead dress. Extra
precaution should be taken to assure correct lead dress in the
high voltage circuitry area.
4. Always use the manufacture's replacement components.
Especially critical components as indicated on the circuit
diagram should not be replaced by other manufacture's.
Furthermore where a short circuit has occurred, replace those
components that indicate evidence of overheating.
5. Before returning a serviced set to the customer, the service
technician must thoroughly test the unit to be certain that it is
completely safe to operate without danger of electrical shock,
and be sure that no protective device built into the set by the
manufacture has become defective, or inadvertently defeated
during servicing. Therefore, the following checks should be
performed for the continued protection of the customer and
servicetechnician.
6. Perform the following precautions against unwanted radiation
and rise in internal temperature.
• Always return the internal wiring to the original styling.
• Attach parts (Gascket, Ferrite Core, Ground, Rear Cover,
Shield Case etc.) surely after disassembly.
7. Perform the following precautions for the PDP panel.
• When the front case is removed, make sure nothing hits the
panel face, panel corner, and panel edge (so that the glass does
not break).
• Make sure that the panel vent does not break. (Check that the
cover is attached.)
• Handle the FPC connected to the panel carefully.
Twisting or pulling the FPC when connecting it to the
connector will cause it to peel off from the panel.
8. Pay attention to the following.
• When the front case is removed, infrared ray is radiated and
may disturb reception of the remote control unit.
• Pay extreme caution when the front case and rear panel are
removed because this may cause a high risk of disturbance to
TVs and radios in the surrounding.
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TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
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Leakage Current Cold Check
With the AC plug removed from an AC power source, place a
jumper across the two plug prongs. Turn the AC power switch on.
Using an insulation tester (DC 500V), connect one lead to the
jumpered AC plug and touch the other lead to each exposed metal
part (input/output terminals, screwheads, metal overlays, control
shafts, etc.), particularly any exposed metal part having a return
path to the chassis. Exposed metal parts having a return path to
the chassis should have a minimum resistor reading of 4 MΩ.
The below 4MΩresistor value indicate an abnormality which
require corrective action. Exposed metal parts not having a return
path to the chassis will indicate an open circuit.
Leakage Current Hot Check
Plug the AC line cord directly into an AC power source (do not
use an isolation transformer for this check).
Turn the AC power switch on.
Using a "Leakage Current Tester (Simpson Model 229
equivalent)", measure for current from all exposed metal parts of
the cabinet (input/output terminals, screwheads, metal overlays,
control shaft, etc.), particularly any exposed metal part having a
return path to the chassis, to a known earth ground (water pipe,
conduit, etc.). Any current measured must not exceed 1mA.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE SET TO THE CUSTOMER.
PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in PIONEER set have
special safety related characteristics. These are often not evident
from visual inspection nor the protection afforded by them
necessarily can be obtained by using replacement components
rated for higher voltage, wattage, etc. Replacement parts which
have these special safety characteristics are identified in this
Service Manual.
Electrical components having such features are identified by
marking with a on the schematics and on the parts list in this
Service Manual.
The use of a substitute replacement component which dose not
have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in this
Service Manual, may create shock, fire or other hazards.
Product Safety is continuously under review and new instructions
are issued from time to time. For the latest information, always
consult the current PIONEER Service Manual. A subscription to,
or additional copies of, PIONEER Service Manual may be
obtained at a nominal charge from PIONEER.
Leakage
current
tester
Reading should
not be above
1 mA
Device
under
test
Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter
plug as required)
Earth
ground
AC Leakage Test
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http://www.xiaoyu163.com
http://www.xiaoyu163.com

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Fig.1 High Voltage Generating Point (Rear view)
High Voltage Generating Point
50 SCAN B Assy
Conductive
plate X
SUB POWER
SWITCH Assy
50 Y DRIVE Assy
50 Y SUB DRIVE Assy
50 X MAIN DRIVE Assy
50 X SUB DRIVE Assy
Power Supply Unit
50 SCAN A Assy
Charged Section
The places where the commercial AC power is used without
passing through the power supply transformer.
If the places are touched, there is a risk of electric shock. In
addition, the measuring equipment can be damaged if it is
connected to the GND of the charged section and the GND of the
non-charged section while connecting the set directly to the
commercial AC power supply. Therefore, be sure to connect the
set via an insulated transformer and supply the current.
1. Power Cord
2. SUB EMI Filter Assy
3. SUB Power Switch (S1) Assy
4. Fuse (In the POWER SUPPLY Unit)
5. STB Transformer and Converter Transformer
(In the POWER SUPPLY Unit)
6. Other primary side of the POWER SUPPLY Unit
: Part is the High Voltage Generating Points
other than the Charged Section.
: Part is Charged Section.
• PDP-5016HD
SUB EMI
FILTER Assy
The places where voltage is 100 V or more except for the charged
places described above. If the places are touched, there is a risk of
electric shock.
The VSUS voltage remains for several minutes after the power to
the unit is turned off. These places must not be touched until
about 10 minutes after the power is turned off, or it is confirmed
with a tester that there is no residual VSUS voltage.
If the procedures described in “10.3 POWER ON/OFF FUNC-
-TION FOR THE LARGE-SIGNAL SYSTEM” are performed
before the power is turned off, the voltage will be discharged in
about 30 seconds.
POWER SUPPLY UNIT ....................................................(205 V)
50 X MAIN DRIVE Assy...................................(–180 V to 205 V)
50 X SUB DRIVE Assy......................................(–180 V to 205 V)
50 Y MAIN DRIVE Assy....................................................(500 V)
50 Y SUB DRIVE Assy.......................................................(350 V)
50 SCAN A Assy..................................................................(500 V)
50 SCAN B Assy..................................................................(500 V)
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TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

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Fig.2 High Voltage Generating Point (Rear view)
High Voltage Generating Point
42 SCAN B Assy
Conductive
plate X
42 Y DRIVE Assy
42 X DRIVE Assy SUS CLAMP 1 Assy
SUS
CLAMP 2 Assy
Power Supply Unit
42 SCAN A Assy
Charged Section
The places where the commercial AC power is used without
passing through the power supply transformer.
If the places are touched, there is a risk of electric shock. In
addition, the measuring equipment can be damaged if it is
connected to the GND of the charged section and the GND of the
non-charged section while connecting the set directly to the
commercial AC power supply. Therefore, be sure to connect the
set via an insulated transformer and supply the current.
1. Power Cord
2. SUB EMI Filter Assy
3. SUB Power Switch (S1) Assy
4. Fuse (In the POWER SUPPLY Unit)
5. STB Transformer and Converter Transformer
(In the POWER SUPPLY Unit)
6. Other primary side of the POWER SUPPLY Unit
: Part is the High Voltage Generating Points
other than the Charged Section.
: Part is Charged Section.
• PDP-4216HD
The places where voltage is 100 V or more except for the charged
places described above. If the places are touched, there is a risk of
electric shock.
The VSUS voltage remains for several minutes after the power to
the unit is turned off. These places must not be touched until
about 10 minutes after the power is turned off, or it is confirmed
with a tester that there is no residual VSUS voltage.
If the procedures described in “10.3 POWER ON/OFF FUNC-
-TION FOR THE LARGE-SIGNAL SYSTEM” are performed
before the power is turned off, the voltage will be discharged in
about 30 seconds.
POWER SUPPLY UNIT ....................................................(205 V)
42 X DRIVE Assy.............................................................. (500 V)
42 Y DRIVE Assy............................................................... (500 V)
42 SCAN A Assy................................................................ (500 V)
42 SCAN B Assy................................................................ (500 V)
SUS CLAMP 1 Assy.......................................... (–180 V to 205 V)
SUS CLAMP 2 Assy.......................................... (–180 V to 205 V)
SUB EMI
FILTER Assy
SUB POWER
SWITCH Assy
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http://www.xiaoyu163.com
http://www.xiaoyu163.com

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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
0Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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CONTENTS
1. EXPLODED VIEWS AND PARTS LIST........................................................................................................................9
1.1 PDP-5016HD.........................................................................................................................................................9
1.1.1 PACKING SECTION........................................................................................................................................9
1.1.2 CHASSIS SECTION......................................................................................................................................10
1.1.3 PANEL CHASSIS SECTION .........................................................................................................................12
1.1.4 EXTERIOR SECTION (1/3)...........................................................................................................................14
1.1.5 EXTERIOR SECTION (2/3)...........................................................................................................................15
1.1.6 EXTERIOR SECTION (3/3)...........................................................................................................................16
1.1.7 TABLE TOP STAND SECTION......................................................................................................................17
1.1.8 PDP SERVICE ASSY 507 (AWU1233).........................................................................................................18
1.2 PDP-4216HD.......................................................................................................................................................20
1.2.1 PACKING SECTION......................................................................................................................................20
1.2.2 CHASSIS SECTION......................................................................................................................................22
1.2.3 PANEL CHASSIS SECTION .........................................................................................................................24
1.2.4 EXTERIOR SECTION (1/3)...........................................................................................................................26
1.2.5 EXTERIOR SECTION (2/3)...........................................................................................................................27
1.2.6 EXTERIOR SECTION (3/3)...........................................................................................................................28
1.2.7 TABLE TOP STAND SECTION......................................................................................................................29
1.2.8 PDP SERVICE PANEL ASSY (AWU1208)....................................................................................................30
2. PCB PARTS ...............................................................................................................................................................31
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM .....................................................................................................46
3.1 OVERALL CONNECTION DIAGRAM (PDP-5016HD) ........................................................................................46
3.2 OVERALL CONNECTION DIAGRAM (PDP-4216HD) ........................................................................................48
3.3 OVERALL BLOCK DIAGRAM (PDP-5016HD) ....................................................................................................50
3.4 OVERALL BLOCK DIAGRAM (PDP-4216HD) ....................................................................................................52
3.5 42 ADDRESS ASSY (PDP-4216HD)...................................................................................................................54
3.6 42 SCAN A and B ASSYS (PDP-4216HD)..........................................................................................................55
3.7 42 X DRIVE, SUS CLAMP 1 and SUS CLAMP 2 ASSYS (PDP-4216HD)..........................................................56
3.8 42 Y DRIVE ASSY (PDP-4216HD)......................................................................................................................58
3.9 50 ADDRESS S and L ASSYS (PDP-5016HD)...................................................................................................60
3.10 50 SCAN A and B ASSYS (PDP-5016HD)........................................................................................................61
3.11 50X MAIN DRIVE and 50X SUB DRIVE ASSYS (PDP-5016HD) .....................................................................62
3.12 50Y MAIN DRIVE and 50Y SUB DRIVE ASSYS (PDP-5016HD) .....................................................................64
3.13 42 DIGITAL ASSY (PDP-4216HD) ....................................................................................................................66
3.14 50 DIGITAL ASSY (PDP-5016HD) ....................................................................................................................67
3.15 INTERFACE ASSY ............................................................................................................................................68
3.16 POWER SUPPLY ASSY....................................................................................................................................69
3.17 MAIN ASSY .......................................................................................................................................................70
3.17.1 UART BLOCK..............................................................................................................................................71
3.17.2 SIGNAL FLOW (ATV ).................................................................................................................................72
3.17.3 SIGNAL FLOW (DTV) .................................................................................................................................73
3.17.4 SIGNAL FLOW ( VIDEO) ............................................................................................................................74
3.17.5 SIGNAL FLOW (S-VIDEO ).........................................................................................................................75
3.17.6 SIGNAL FLOW (COMPONENT VIDEO) .....................................................................................................76
3.17.7 SIGNAL FLOW (HDMI ) ..............................................................................................................................77
3.18 VOLTAGES.........................................................................................................................................................78
3.18.1 PDP-4216HD VOLTAGES ...........................................................................................................................78
3.18.2 PDP-5016HD VOLTAGES ...........................................................................................................................81
3.19 WAVEFORMS....................................................................................................................................................88
3.19.1 PDP-4216HD WAVEFORMS.......................................................................................................................88
3.19.2 PDP-5016HD WAVEFORMS.......................................................................................................................92
3.20 CIRCUIT DIAGRAM ..........................................................................................................................................96
3.20.1 SUB TERMINAL SENSOR ASSY ...............................................................................................................96
3.20.2 SUB KEY ASSY ..........................................................................................................................................96
3.20.3 SUB IR & LED ASSY ..................................................................................................................................97
3.20.4 SUB SIDE AV ASSY ...................................................................................................................................98
3.20.5 SUB POWER SWITCH ASSY.....................................................................................................................99
3.20.6 MAIN ASSY (1/18) ......................................................................................................................................99
3.20.7 MAIN ASSY (2/18) ....................................................................................................................................100
3.20.8 MAIN ASSY (3/18) ....................................................................................................................................101
3.20.9 MAIN ASSY (4/18) ....................................................................................................................................102
3.20.10 MAIN ASSY (5/18) ..................................................................................................................................103
3.20.11 MAIN ASSY (6/18) ..................................................................................................................................104
3.20.12 MAIN ASSY (7/18) ..................................................................................................................................105
3.20.13 MAIN ASSY (8/18) ..................................................................................................................................106
3.20.14 MAIN ASSY (9/18) ..................................................................................................................................107
3.20.15 MAIN ASSY (10/18) ................................................................................................................................108
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3.20.16 MAIN ASSY (11/18).................................................................................................................................109
3.20.17 MAIN ASSY (12/18).................................................................................................................................110
3.20.18 MAIN ASSY (13/18).................................................................................................................................111
3.20.19 MAIN ASSY (14/18).................................................................................................................................112
3.20.20 MAIN ASSY (15/18).................................................................................................................................113
3.20.21 MAIN ASSY (16/18).................................................................................................................................114
3.20.22 MAIN ASSY (17/18).................................................................................................................................115
3.20.23 MAIN ASSY (18/18).................................................................................................................................116
3.20.24 SUB EMI FILTER ASSY ..........................................................................................................................117
4.1 PCB DIAGRAM (PDP-5016HD) .............................................................................................................................118
4.1.1 SUB THERMAL SENSOR, SUB POWER SWITCH AND SUB KEY ASSYS .................................................118
4.1.2 SUB EMI FILTER , SUB IR&LED AND SUB SIDE AV ASSYS.......................................................................119
4.1.3 MAIN ASSY ....................................................................................................................................................120
5. DIAGNOSIS..............................................................................................................................................................124
5.1 TROUBLESHOOTING .......................................................................................................................................124
5.1.1 FLOWCHART OF FAILURE ANALYSIS FOR THE POWER SUPPLY UNIT...............................................124
5.1.2 FLOWCHART OF FAILURE ANALYSIS FOR THE DRIVE ASSY...............................................................125
5.1.3 FLOWCHART OF FAILURE ANALYSIS ......................................................................................................129
5.2 DIAGNOSIS OF PD (POWER-DOWN) and SD (SHUTDOWN) ........................................................................149
5.2.1 BLOCK DIAGRAM OF THE POWER DOWN SIGNAL................................................................................149
5.2.2 DIAGNOSIS OF THE PD (POWER-DOWN) ...............................................................................................150
5.2.3 BLOCK DIAGRAM OF THE SHUTDOWN SIGNAL.....................................................................................153
5.2.4 DIAGNOSIS OF THE SD (SHUTDOWN) ....................................................................................................153
6. DISASSEMBLY.........................................................................................................................................................154
6.1 PCB LOCATION.................................................................................................................................................154
6.2 CHART OF REMOVAL ORDER FOR THE MAIN PARTS AND BOARDS.........................................................156
6.2.1 DISASSEMBLY (PDP-5016HD)...................................................................................................................156
6.2.2 DISASSEMBLY (PDP-4216HD)...................................................................................................................161
7. ADJUSTMENT .........................................................................................................................................................166
7.1 ADJUSTMENT REQUIRED WHEN THE SET IS REPAIRED OR REPLACED.................................................166
7.2 BACKUP WHEN THE PANEL UNIT IS ADJUSTED ..........................................................................................167
7.3 HOW TO CLEAR HISTORY DATA .....................................................................................................................168
7.4 EXCHANGE OF SERVICE PANEL ASSY .........................................................................................................169
7.4.1 PDP-4216HD ADJUSTMENT WHEN THE SERVICE PANEL ASSY IS REPLACED..................................169
7.4.2 PDP-5016HD ADJUSTMENT WHEN THE SERVICE PANEL ASSY IS REPLACED..................................171
8. MODULE ADJUSTMENT MODE (PDP-4216HD, 5016HD) .....................................................................................176
8.1 OUTLINE OF THE MODULE ADJ. MODE.........................................................................................................176
9. RS-232C ...................................................................................................................................................................179
9.1 OUTLINE OF THE RS-232C..............................................................................................................................179
9.1.1 PREPARED TOOLS ....................................................................................................................................179
9.1.2 COMMAND PROTOCOL.............................................................................................................................180
9.1.3 DEFINITION OF COMMAND ......................................................................................................................181
9.2 LIST OF RS-232C COMMANDS .......................................................................................................................182
9.3 OUTLINE OF RS-232C COMMANDS ...............................................................................................................186
9.3.1 QS1 .............................................................................................................................................................186
9.3.2 QS2 .............................................................................................................................................................187
9.3.3 ACQUISITION OF OTHER DATA ON THE PANEL • • • [QIP]......................................................................188
9.3.4 ACQUISITION OF PANEL ADJUSTMENT DATA (COMMON DATA) • • • [QAJ]..........................................188
9.3.5 ACQUISITION OF ABL/WB ADJUSTMENT DATA • • • [QPW]....................................................................189
9.3.6 ACQUISITION OF PULSE METER VALUE • • • [QPM]...............................................................................189
9.3.7 ACQUISITION OF PD LOGS • • • [QPD].....................................................................................................190
9.3.8 ACQUISITION OF SD LOGS • • • [QSD].....................................................................................................191
9.3.9 ACQUISITION OF INPUT SIGNAL DATA • • • [QSI]....................................................................................192
9.3.10 SETTING FOR FACTORY MODE PERMISSION / PROHIBITION • • • [FAY / FAN] .................................193
9.3.11 BACKUP FUNCTION FOR ADJUSTMENT VALUE FOR THE MAIN UNIT• • • [FAJ / UAJ / CBU / BCP].193
10. GENERAL INFORMATION.....................................................................................................................................194
10.1 OPERATION SEQUENCE ...............................................................................................................................194
10.2 LED INFORMATION ........................................................................................................................................197
10.3 POWER ON/OFF FUNCTION FOR THE LARGE-SIGNAL SYSTEM .............................................................198
11. SPECIFICATION ....................................................................................................................................................199
11.1 SPECIFICATION..............................................................................................................................................199
11.2 ACCESSORY...................................................................................................................................................200
11.3 PANEL FACILITIES..........................................................................................................................................201
12. IC INFORMATION ..................................................................................................................................................204
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TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

PDP-5016HD 9
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1. EXPLODED VIEWS AND PARTS LIST
1.1 PDP-5016HD
1.1.1 PACKING SECTION
(2) PACING PARTS LIST
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
NOTES:
• Accessory box
1
2
3
4
5
6
#
^
%
=
~
$
&
-
!
0
@
9
8
Mark No. Description Part No.
1 Gift Box-Bottom 30701-16-001
2 Cushion Bottom-Left 30711-12-004
3 Cushion Bottom-Right 30711-12-005
4 Gift Box-Top 30701-15-001
5 Cushion Top-Center 30711-12-003
6 Cushion Top-Right 30711-12-002
7•• • • •
8 Cushion Top-Left 30711-12-001
9 Accessory Box 30751-04-000
10 Bag Vinyl B (260 x 360 x0.03) 10711-01-002
11 Bag Vinyl Zipper 10711-02-002
12 Operrating Instructions 20010-1320
13 Stay Bolt (Steel, M8x12) 30191-02-001
> 14 Power Cord 01300-0390
15 Remote Control unit 01400-0850
16 Wiping Cloth AED1285
17 Packing Sheet AHG1352
NSP 18 Battery • • • • •
NSP 19 Warranty Card • • • • •
NSP 20 Paper Angle 30740-03-002
Mark No. Description Part No.
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4 2
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TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

PDP-5016HD
10
1234
1234
C
D
F
A
B
E
1.1.2 CHASSIS SECTION
A
B
C
D
A
B
C
D
E
E
N
O
F
F
G
G
H
H
J
ML
L
M
N
O
J
K
K
I
I
MAIN
CN4008
MAIN
CN4002
AUDIO
CN3751
AC inlet
Power
switch
20
28
28
28
28
12
10
28
15
46
46
46
46
46
47
47
17
32
32
32
32
32
32 47
47
46
46
46
18
42
46
33
7
16
8, 31
8, 31
8, 31
8, 31
8, 31
28
32
34
14
32
9
19
11
13
5
49
48
45
32
32
32
32
32
32
32
32
3
4
23
41
32
39
26
29
32
2
1
24
32
47
47
27
22
21 27
27
47
47
35
36 29
32
32
32
32
32
38
27
27
6
44
44
40
37
32
32
32
32
32
32
28
Refer to
"1.1.3 PANEL CHASSIS SECTION".
5130
5130
5150 5150
5143
5143
5150
5150 5150
5150
5125
5130
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2
8 9
4 2
9 8
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TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

PDP-5016HD 11
5678
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CHASSIS SECTION (2/2) PARTS LIST
Mark No. Description Part No.
1 50 X MAIN DRIVE Assy AWW1143
2 50 X SUB DRIVE Assy AWW1144
3 50 Y MAIN DRIVE Assy AWW1145
4 50 Y SUB DRIVE Assy AWW1146
5 50 DIGITAL Assy AWW1139
6 SENSOR Assy AWW1140
> 7POWER SUPPLY Unit AXY1153
8Ferrite Core ATX1048
9 Flexible Cable (J1201) ADD1435
10 Flexible Cable (J1202) ADD1436
11 Flexible Cable (J1203) ADD1440
12 Flexible Cable (J1205) ADD1463
13 Flexible Cable (J1208) ADD1473
14 Flexible Cable (J1207) ADD1466
15 9P&6/5P Housing Wire (J1213) ADX3386
16 8P&5P Housing Wire (J1214) ADX3418
17 8P/4P Housing Wire (J1215) ADX3419
18 8P/4P Housing Wire (J1216) ADX3420
19 14P Housing Wire (J1211) ADX3354
20 5P Housing Wire (J1212) ADX3359
21 10P Housing Wire (J1209) ADX3300
22 4P Housing Wire (J1210) ADX3346
23 Conductive Plate Y ANG2902
24 Conductive Plate X ANG2905
25 Mount Bracket ANG3020
26 Nyron Rivet AEC1671
27 Wire Saddle AEC1745
28 Flat Clamp AEC1879
29 PCB Support AEC1938
30 Mount Bracket ANG2813
31 Ferrite Clamp AEC1986
32 Re-use PCB Spacer AEC2087
33 Tapping Card Spacer AEC2103
34 Flat Clamp 60 AEC2104
35 Drive Silicone Sheet B AEH1109
36 Drive Silicone Sheet C AEH1110
37 Power Supply Sheet B (507) AMR3555
38 Address Sheet A AMR3615
39 Address Sheet B AMR3629
40 Address Sheet C AMR3630
41 Address Sheet D AMR3631
42 Power Supply Sheet (507) AMR3634
43 Screw ABA1362
44 Rivet A BEC1158
45 Flexible Cable (J1204) ADD1448
46 Screw ABA1313
47 Screw ABA1364
48 Flexible Cable (J1205) ADD1449
49 INTERFACE ASSY AWV2373
50 Screw ABA1355
Mark No. Description Part No.
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2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

PDP-5016HD
12
1234
1234
C
D
F
A
B
E
1.1.3 PANEL CHASSIS SECTION
1
9
2
11
47
7
7
7
7
3
7
8
7
7
6
5
10
10
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6 3
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2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
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TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

PDP-5016HD 13
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PANEL CHASSIS SECTION PARTS LIST
Mark No. Description Part No.
NSP 1 Panel Chassis (507) Assy AWU1148
NSP 2 Plasma Panel (50DC) Assy AWU1162
NSP 3 50 ADDRESS L Assy AWW1141
NSP 4 50 ADDRESS S Assy AWW1142
NSP 5 50 SCAN A Assy AWW1147
NSP 6 50 SCAN B Assy AWW1148
7 Re-use PCB Spacer AEC2088
NSP 8 Adhesive Tape (50) AEH1119
9 Conductive Plate Holder AMR3446
10 Screw ABA1351
NSP 11 Tube Cover AMR3445
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2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

PDP-5016HD
14
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B
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1.1.4 EXTERIOR SECTION (1/3)
(1) EXTERIOR SECTION (1/2) PARTS LIST
Mark No. Description Part No.
1 Pioneer Badge AAM1113
2 A'ssy Cabinet Front 01421-0420
3 Cushion M-Hor 30331-04-001
4 Cushion M-Ver 30331-05-001
5 A'ssy Window LED 01421-0490
6 SUB IR&LED Assy 220-2208
7 Screw T3 x 8 M1305300817
8 SUB POWER SWITCH Assy 150-2070
9 Knob Power 30251-08-001
10 Insulation Sheet-Power 30321-08-001
11 Screw T3 x 8 M1305300817
12 Knob Control 30252-13-001
13 SUB KEY Assy 220-2206
14 Screw T3 x 12 M1308301215
15 A'ssy Brkt Filter Ver 01421-0400
16 A'ssy Brkt Filter Hor 01421-0410
17 Screw M4 x 10 M1300411017
NSP 18 PDP Chassis Assy AWU1148
19 Brkt Module Hor Top 01421-0450
20 Screw M4x 8 M1040400815
21 Brkt Module Hor Bot 30164-07-001
22 Brkt Module Ver L 30163-05-001
23 Emi Gasket 15 X 16 X 260 02900-0340
24 Brkt Module Ver R 30163-06-001
25 Emi Gasket 26 X 26 X 40 02900-0310
26 Screw T3 x 8 M1318300815
27 Brkt V-Supporter 30161-04-001
28 EMI Gasket 26 X 26 X 40 02900-0310
29 Screw M4 x 12 M1040401217
30 Screw M4 x 10 M1300411017
31 Screw T4 x 16 M1305401617
32 EMI Gasket 13 X 15 X 51 02900-0230
33 Fan D08R-12TL 24B 10511-10-001
34 Brkt Fan 30172-03-001
35 Screw M4x20 M1040402017
36 Screw T3 x 8 M1318300815
37 Screw M4X 6 M1033400615
38 EMI Tape 25 X 40 02900-0390
39 EMI Tape 25 X 80 02900-0400
40 EMI Tape 25 X100 02900-0410
41 Cushion Module 30331-06-001
Mark No. Description Part No.
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8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
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TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

PDP-5016HD 15
5678
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1.1.5 EXTERIOR SECTION (2/3)
(1) EXTERIOR SECTION (2/2) PARTS LIST
Mark No. Description Part No.
42 Speaker R 6 Ohm 20w /S 02400-0300
43 Screw T4 x 14 M1308401415
44 EMI Gasket 15 X 20 X 576 02900-0380
45 Brkt Rear Bottom 30104-10-001
46 Screw T4 x 16 M1305401617
47 Ass'y Shield Main 01434-0080
48 EMI Gasket 15 X 16X 260 02900-0340
49 MAIN ASSY (CPU (Digital)) 010-2863
50 EMI Gasket 15 X 5 X 20 02900-0280
51 EMI Gasket 15 X 10 X 30 02900-0250
52 Screw M3 x 8 M1040300815
53 SUB EMI Filter Assy 150-2080
54 Brkt N-Filter 30173-01-000
55 Screw M3 x 8 M1040300815
56 Screw M4X 6 M1033400615
57 Brkt Main AV-USA 30165-05-001
58 Washer Pai10 M1231111002
59 Nut Unf 3/8 inchx 32 M1211210002
60 Screw M4 x 8 M1015400817
61 Screw M3 x 8 M1040300815
62 Screw M3 x 8 M1116300805
63 Screw M4 x 8 M1015400817
64 Screw M4 x 8 M1015400817
65 Brkt Sub Side AV 01421-0440
66 SUB SIDE AV Assy 220-2204
67 Screw M3 x 8 M1040300815
68 SUB THERMAL SENSOR Assy 220-2207
69 Screw M3x 8 M1040300815
70 Brkt Sub Side A 01421-0430
71 Screw T3 x 8 M1318300815
72 Screw M4x 8 M1015400817
73 Brkt Side AV-USA 30166-05-002
74 Screw M3x 8 M1040300815
75 Screw T3 x 8 M1305300817
76 A’ssy Back 01428-0140
77 Screw M4x 8 M1015400817
78 Screw T4 x 16 M1305401617
79 Speaker L 6 Ohm 20w /S 02400-0290
80 Speaker R 6 Ohm 20w /S 02400-0300
Mark No. Description Part No.
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2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

PDP-5016HD
16
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1.1.6 EXTERIOR SECTION (3/3)
(1) EXTERIOR SECTION (3/3) PARTS LIST
89
90
93
91 92
94
99
98
96
• Front Section
• Side AV Section • SUB IR & LED Section
• Main Section
100
SUB IR&LED Assy
SUB POWER
SWITCH Assy
SUB SIDE AV Assy
MAIN Assy (CPU (Digital))
SUB THERMAL SENSOR Assy
95
SUB KEY
Assy
SUB EMI FILTER Assy
97
Mark No. Description Part No.
89 Harness #970 Power(3p To 3p) 01301-0970
90 Harness #940 Power(13p To 7p) 01301-0940
91 Harness #960 Power(10p To 10p) 01301-0960
92 Harness #950 Power (11p To 6p) 01301-0950
93 Harness #920 Gnd Filter 01301-0920
94 Harness #1150 Gnd Main B/D 01301-1150
95 Harness #990 Key (5p To 5p) 01301-0990
96 Harness #900 S/W (3p)+ F/T (3p) 01301-0900
97 Harness #910 Lvds(32p, Lockin) 01301-0910
98 Harness #930 T/M Sensor(5p To 4p) 01301-0930
99 Harness #1000 Side AV(15p To 15p) 01301-1000
100 Harness #980 IR&LED (6p To 6p) 01301-0980
Mark No. Description Part No.
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8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
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TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

PDP-5016HD 17
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1.1.7 TABLE TOP STAND SECTION
(1) TABLE TOP STAND PARTS LIST
Mark No. Description Part No.
79 A'ssy Brkt Base 01433-0250
80 Brkt Leg 30112-07-001
81 Screw M4x 8 M1015400817
82 Stand Base 30221-08-001
83 Screw T4 x 10 M1308401017
84 Screw M4x 16 M1040401617
85 Cable Tie LB-17E 30311-01-001
86 Cable Tie 30311-05-001
87 Wire Saddle-1nbe 30312-01-000
88 Additional Post B06 30631-02-006
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7
6 3
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0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

PDP-5016HD
18
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E
1.1.8 PDP SERVICE ASSY 507 (AWU1233)
×2
Note:
The parts labeled here with circled numbers
are supplied with the Assy for service.
Attach them, referring to this diagram.
1
29
32
3
14 ×4
33 ×5
34 ×4
34 ×4
35 ×2
35 ×2
33 ×5
33 ×4
33 ×4
2
4
36
33
48
47
35
33
47
48
35
33
33
33
33
36
36
36
5
Power supply sheet B (507)
This is not included in the Assy for service.
Detach it from the product to be repaired
and attach it to the Assy for service.
Re-use PCB Spacer
This spacer is used for attaching the
Gasket AV8, and is not included in the Assy
for service. Remove the 6 PCB Spacers from
the product to be repaired and attach them to
the Assy for service.
7
9
19
19
6
11
12
17
17
×5
12
11
×2
12
×2
17 20
27
27
21
12
15
15
×3
18
18
26
26
26
26
26
26
18
×3
18
28
(for transport)
32
35 ×2
36 ×4
36 ×4
36 ×4
35 ×2
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7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

PDP-5016HD 19
5678
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PDP SERVICE ASSY 507 (AWU1212) PARTS LIST
Packing Section
37
8
45
44
46
42
40
41
43 38 38 39 39
10 ×4, 11 ×2, 12 ×11,
13 ×9, 15 ×2, 16 ×2,
17 ×4, 18 ×10, 25 ×2,
26 ×6, 27 ×2, 36 ×1
20 to 24
No. Part Name Part No. No. of
pcs Remarks
8 Clamp base ANG3030 ×1 Not used
10 PCB spacer AEC1126 ×4 Not used
12 Wire saddle AEC1745 ×11
Ten of the 11 wire saddles are to be used
with this unit. Attach them to the places
where T indications are engraved.
13 Wire saddle AEC1751 ×9 Not used
15 PCB support AEC1938 ×2Attach them to the places where C
indications are engraved.
16 PCB support AEC1958 ×2 Not used
17 Harness lifter 28 AEC1982 ×4Attach them to the places where U
indications are engraved.
18 Ferrite clamp AEC1986 ×10 Eight of the 10 ferrite clamps are to be
used with this unit.
22 DC sheet A AMR3612 ×1 Not used
23 Address sheet E AMR3621 ×1 Not used
24 Address sheet D AMR3631 ×1 Not used
25 Gasket E ANK1874 ×2 Not used
36 Screw
TBZ40P080FTB ×13
Twelve screws have been already
secured to the Assy.
The remaining one screw packed in a
plastic bag is not used with this unit.
(*)
Mark No. Description Part No.
NSP 1 Panel Chassis (507) Assy AWU1148
2Front Chassis VL (50) AMA1014
3Front Chassis VR (507) AMA1022
4 Sub Frame L Assy 507 ANA1945
5 Sub Frame R Assy 507 ANA1946
6Front Chassis H Assy (507) ANA2031
7 Conductive Plate X ANG2905
8 Clamp Base (*) ANG3030
9 Cushion AEB1424
NSP 10 PCB Spacer (*) AEC1126
11 PCB Spacer AEC1570
12 Wire Saddle (*) AEC1745
13 Wire Saddle (*) AEC1751
14 Screw Rivet AEC1877
15 PCB Support (*) AEC1938
16 PCB Support (*) AEC1958
17 Harness Lifter 28 (*) AEC1982
18 Ferrite Clamp (*) AEC1986
19 Re-use PCB Spacer AEC2087
20 Address Sheet A AMR3628
21 Address Sheet F AMR3646
22 DC Sheet A (*) AMR3612
23 Address Sheet E (*) AMR3621
24 Address Sheet D (*) AMR3631
25 Gasket E (*) ANK1874
26 Gasket AV8 ANK1881
27 Rivet A BEC1158
NSP 28 Front Case Assy (507SV) AMB2977
29 Rear Case (507) ANE1656
30 Caution Label AAX3031
NSP 31 Drive Voltage Label ARW1097
32 Screw (3 x 40P) ABA1332
33 Screw ABA1351
34 Screw ABA1364
35 Screw AMZ30P060FTB
36 Screw (*) TBZ40P080FTB
37 Polyethylene Bag AHG1337
38 Polyethylene Bag S AHG1338
39 Polyethylene Bag AHG1340
40 Pad (507 T-L) AHA2538
41 Pad (507 T-R) AHA2539
42 Pad (507 B-L) AHA2540
43 Pad (507 B-R) AHA2541
44 Under Carton (507) AHD3473
45 Upper Carton (507SV) AHD3550
46 Protect Sheet AHG1331
47 Screw ABZ30P080FTC
48 Screw APZ30P080FTB
Mark No. Description Part No.
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3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

PDP-5016HD
20
1234
1234
C
D
F
A
B
E
1.2 PDP-4216HD
1.2.1 PACKING SECTION
• Accessory box
1
2
3
$
4
5
6
#
^
=
~
%
-
!
0
@
9
8
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com