Pioneer X-rsm410dvh User manual

ORDER NO.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION

2009

2009 Printed in Japan

X-RSM400DV

RRV4011

DVD MINI COMPONENT SYSTEM

X-RSM400DV

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model Type Power Requirement DVD

Region No. Serial No. Remarks

X-RSM400DV LXCN AC 110 V to 240 V 3 &&&&######LE LE : ASEAN

X-RSM400DV DXCN AC 110 V to 240 V 4 &&&&######ME ME : LATIN AMERICA

X-RSM400DV DXCNRI AC 110 V to 240 V 2 &&&&######RB RB : MIDDLE EAST

For details, refer to "Important Check Points for good servicing".

T-ZZV NOV.

2X-RSM400DV

12 3 4

For DVD Wave Length: 656 nm

Operating output: 0.1 mW CW, Class 1

Maximum output: Class 1

For CD Wave Length: 789 nm

Operating output: 0.15 mW CW, Class 1

Maximum output: Class 1

LASER DIODE CHARACTERISTICS

X-RSM400DV

56 7 8

[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol.

Please be sure to confirm and follow these procedures.

1. Product safety

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by

following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as

radio/TV interference and foreign noise.

3 Make sure the soldering of repaired locations is properly performed.

When you solder while repairing, please be sure that there are no cold solder and other debris.

Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs.

In addition, be sure that there are no pinched wires, etc.

7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages.

If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure

connections and suitable usage. Please exchange the power cord if necessary.

aSafe environment should be secured during servicing.

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.

Please pay attention to your surroundings and repair safely.

2. Adjustments

To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.

Adjustments should be performed in accordance with the procedures/instructions described in this manual.

4. Cleaning

For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper

cleaning should be performed to restore their performances.

3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance.

Make sure the proper amount is applied.

5. Shipping mode and Shipping screws

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be

installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

SECTION 5. DIAGNOSIS CONNECTION ………………………...….…..…………….. 5-1

1-1

1-2

SERVICING PRECAUTIONS

NOTES REGARDING HANDLING OF THE PICK-UP

1. Notes for transport and storage

1) The pick-up should always be left in its conductive bag until immediately prior to use.

2) The pick-up should never be subjected to external pressure or impact.

2. Repair notes

1) The pick-up incorporates astrong magnet, and so should never be brought close to magnetic mate-

rials.

2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure

and impact. If it is subjected to strong pressure or impact, the result may be an operational malfunc-

tion and/or damage to the printed-circuit board.

3) Each and every pick-up is already individually adjusted to ahigh degree of precision, and for that

reason the adjustment point and installation screws should absolutely never be touched.

4) Laser beams may damage the eyes!

Absolutely never permit laser beams to enter the eyes!

Also NEVERswitch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

5) Cleaning the lens surface

If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as

used for camera lens). The lens is held by adelicate spring. When cleaning the lens surface, there-

fore, acotton swab should be used, taking care not to distort this.

6)Never attempt to disassemble the pick-up.

Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.

(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too

much of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

Storage in conductive bag Drop impact

NEVERlook directly at the laser beam, and don’tallow

contact fingers or other exposed skin.

Magnet

How to hold the pick-up

Conductive Sheet

Cotton swab

Pressure

SECTION 1. GENERAL

1-3

NOTES REGARDING COMPACT DISC PLAYER REPAIRS

1. Preparations

-opmocesehT.)edoidresal(pu-kcipehtsallewsasCIynamtaergaetaroprocnisreyalpcsidtcapmoC)1

nents are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage,

components can be damaged, and for that reason components should be handled with care.

eraC.stnenopmocnoisicerp-hgihrehtodnastnenopmoclacitpoynamfodesopmocsipu-kcipehT)2

must be taken, therefore, to avoid repair or storage where the temperature of humidity is high, where

strong magnetism is present, or where there is excessive dust.

2. Notes for repair

1) Before replacing a component part, first disconnect the power supply lead wire from the unit

2) All equipment, measuring instruments and tools must be grounded.

.dednuorgdnateehsevitcudnocahtiwderevocebdluohshcnebkrowehT)3

When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag.

(This is because there is the possibility of damage by static electricity.)

4) To prevent AC leakage, the metal part of the soldering iron should be grounded.

5) Workers should be grounded by an armband (1M )

otredroni,gnihtolchtiwtcatnocniemocotpu-kcipresalehttimrepottonnekatebdluohseraC)6

prevent static electricity changes in the clothing to escape from the armband.

7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.

Resistor

(1 M )Conductive

Sheet

Resistor

(1 M )

Armband

1-4

Electrostatically Sensitive Devices (ESD)

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components

commonly are called E lectrostatically Sensitive Devices (ESD). E xamples of typical E SD devices are integrated

circuits and some field-effect transistors and semiconductor chip components. The following techniques should

be used to help reduce the incidence of component damage caused by static electricity.

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off

any electrostatic charge on your body by touching aknown earth ground. Alternatively, obtain and wear a

commercially available discharging wrist strap device, which should be removed for potential shock reasons

prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with ESD devices, place the assembly on aconductive

surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

3. Use only agrounded-tip soldering iron to solder or unsolder ESD devices.

4. Use only an anti-static solder removal device. Some solder removal devices not classified as " anti-static" can

generate electrical charges sufficient to damage ESD devices.

5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD

devices.

6.Do not remove areplacement ESD device from its protective package until immediately before you are

ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by

conductive foam, aluminum foil or comparable conductive materials).

7.Immediately before removing the protective material from the leads of areplacement ESD device, touch the

protective material to the chassis or circuit assembly into which the device will by installed.

CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER

SAFETY PRECAUTIONS.

8.Minimizebodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion

such as the brushing together of your clothes fabric or the lifting of your foot from acarpeted floor can generate

static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS

THE LIGHTNINGFLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE,IS

INTENDEDTO ALERT THE SERVICE PERSONNELTO THE PRESENCE OFUNINSULATED

“DANGEROUS VOLTAGE” THAT MAY BE OFSUFFICIENTMAGNITUDE TO CONSTITUTE ARISK OF

ELECTRIC SHOCK.

THE EXCLAMATION POINTWITHIN AN EQUILATERAL TRIANGLE IS INTENDEDTO ALERT THE

SERVICE PERSONNELTO THE PRESENCE OFIMPORTANTSAFETY INFORMATION IN SERVICE

LITERATURE.

SAFETY PRECAUTIONS

NAME HEX

OPT 0 F5

OPT 1 00

OPT 2 A4

OPT 3 AD

OPT 4 00

OPT 5 09

OPT 6 83

OPT 7 20

OPT 8 60

OPT 9 00

NAME HEX

OPT 0 F5

OPT 1 00

OPT 2 A4

OPT 3 BD

OPT 4 00

OPT 5 69

OPT 6 83

OPT 7 20

OPT 8 60

OPT 9 00

X-RSM400DV/DXCN X-RSM400DV/DXCNRI

X-RSM400DV/LXCN

When Option Code Assembly

is replaced, perform this

Option Code setting.

1-6

Caution) Do not perform any other work such as disconnecting USB device, switching to the Function

and turning off the power while downloading it to the set.

The USB device should bedisconnected after completing the download.

• AUDIO USB DOWNLOAD GUIDE

1. When the USB device is inserted on the USB function, is displayed on the screen after awhile.

“File : MDT404_YYMMDDX.HEX” * x: version.

2. The message “Upgrade” is displayed while downloading.

3. The power is automatically turned off when downloading is completed.

• DVD USB DOWNLOAD GUIDE

The program file to download should be named as LG_MDT404XXX_YYMMDDX.rom.

-The downloaded file should be modified as LG_MDT404XXX_YYMMDDX.rom.

-After safely storing LG_MDT404XXX_YYMMDDX.rom at the USB device, perform the following steps.

1. When the USB device is inserted at the USB function, the screen is changed into downloading

screen.

2. When downloading is completed, the message “Completed” is displayed at the top left on the screen.

3. Turn on the power, press the SETUP button of the remote controller on the USB FUCTION.When

the SETUP window is displayed on the screen, move down once to select the DISPLAY menu. Go

to the TV Aspect on the right menu, move to “16:9”,enter “1397139” by using the numeric key of the

remote controller, and press the Enter key.

Then, the System Information screen is displayed. If not, retry the steps at the above.

4. When Step 3is completed, press the Pause key of the remote controller.

5. Disconnect the power cord, and reconnect it after 5seconds to complete downloading.

6.When the power is turned on, the language selection menu is initially displayed.

After selecting the desired language, press the SELECT/ENTER.

PROGRAM DOWNLOAD GUIDE

1-7

General

Tuner

Amplifier

DVD / CD player

Frequency response (audio) 40 ~ 20,000 Hz

Signal-to-noise ratio (audio) More than 75 dB (1 KHz)

Signal-to-noise ratio (video) More than 55 dB (1 KHz)

Dynamic range (audio) More than 80 dB

Video output 1.0 V (p-p), 75

Component Video output (Y) 1.0 V (p-p), 75

(Pb)/(Pr) 0.7 V (p-p), 75

Cassette tape player

Speakers

Designs and specifications are subject to change without pior notice.

SPECIFICATIONS

Power supply AC 110 V~240 V, 50 Hz/60 Hz

Power consumption 65 W

gk8.5thgieWteN

External dimensions (WxHxD) 273 x 336 x 372 mm

Operating temperature 5 °C to 35 °C

Operating humidity 5% to 85 %

FM Tuning Range 87.5 ~ 108.0 MHz

AM Tuning Range 530 ~ 1 700 KHz (DXCN), 531 ~ 1 602 KHz (LXCN/DXCNRI)

Output Power Front : 110 W x 2, Sub Woofer : 180 W

%01D.H.T

Frequency Response 42 ~ 20000 Hz

Signal-to-noise ratio 75 dB

F.F/REW Time 120 sec (C-60)

Frequency Response 250 ~ 8000 Hz

Signal to Noise Ratio 43 dB

Channel Separation 45 dB (P/B) / 45 dB (R/P)

)1155-TTM(Bd05oitaResarE

FRONT SPEAKER

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4ecnadepmI

Input Power 110 W

Max. Input Power 200 W

Net Dimensions (W x H x D) 220 x 336 x 296 mm

Net Weight (1EA) 4.5 kg

SUBWOOFER SPEAKER

rekaepS1yaW1

180 W

300 W

274 x 336 x 336 mm

6.0 kg

1-8

NOTES) THE EXCLAMATION POINT WITHIN AN

EQUILATERAL TRIANGLE IS INTENDED

TO ALERT THE SERVICE PERSONNEL

TO THE PRESENCE OF IMPORTANT

SAFETY INFORMATION IN SERVICE

LITERATURE.

A47

A46

295

464

293

464

482

260

259

273

300

274

289

451

464

294

463

464

277

277 464

464

454

A00

A43

A42

CABLE5

MAIN

MIC

SMPS

275

A41

DVD

A26

CABLE4

CABLE6

CABLE1

CABLE2

CABLE7

CABLE8

464

292

290

291

455

CABLE3

FRONT

USB

464

267

271

263

265

258

263

250

464

268

264

257

253

256

253

252

251

256

270L

272A

272C

272D

272B

269

270R

SECTION 2. EXPLODED VIEWS

2-1 2-2

1. CABINET AND MAIN FRAME SECTION

MODEL: X-RSM400DV

/DXCN ( Latin America)

/LXCN ( ASEAN)

/DXCNRI ( Middle East)

. CABINET & MAIN FRAME SECTION NSP : Non SVC Parts

S AL LOCA. NO. PART NO. DESCRIPTION SPECIFICATION REMARK S AL LOCA. NO. PART NO. DESCRIPTION SPECIFICATION REMARKS

EEPROM (OPTION HEX CODE) SCREW

EBR64582101 Option Code Assembly F5 00 24 CD 00 69 83 20 60 00 451 353-025HAAA Screw,Customized TAPTITE 3X16 FZMY

ASSEMBLY PARTS SECTION 455 1SZZR-0081B Screw,Customized 1SZZR-0081B FH + 300UM 25MM MS

A00 EAZ35771801 Audio Deck CWP42FF601 07 year Double A/S+ 463 1SZZR-0098G Screw,Customized 1SZZR-0098G FH + 3MM 8MM MSWR

A26 AFP70034802 Mechanism Assembly DVM-H1713 LG 3- DVD Short Dept NSP 464 1SZZR-0097K Screw,Customized 1SZZR-0097K BH + 3MM 10MM MSWR

A41 EBR64618201 PCB Assembly MDT404 DVD TTL pioneer 482 353-025G Screw,Customized TAPTITE 3X10 FZMY

A42 AGL72950202 Panel Assembly,Audio HOME MDT404 FRONT ASSY(FOR PQ CABLE

A43 EBR64580201 PCB Assembly,Front MDT404 FRONT TTL ASSY pioneer DXCN CABLE1 EAD43284604 Cable,FFC AT12536200C04 200MM 1.25MM 36P

A46 EBR64582101 Option Code Assembly F5 00 24 CD 00 69 83 20 60 00 DXCN CABLE2 EAD42219405 Cable,FFC AT10018180C03 180MM 1.00MM 18P

A47 EBR40198721 PCB Assembly,Power MDT404 HZ(450V) SMPS TTL ASSY CABLE3 6850R-HP06J Cable,FFC AT12516120C02 150MM 1.25MM 16P

PARTS SECTION CABLE4 EAD36212304 Cable,FFC AT12513260C03 260MM 1.25MM 13P

250 MGC61875802 Panel,Front MOLD HIPS 60HR HOME MDT404 MOL CABLE5 563-935H Harness,Single GIL-G-03 GIL-G-03 GIL-G-03 340

251 MCV61851001 Door MOLD HIPS 60HR HOME MCT404 MOL CABLE6 EAD36203001 Harness,Single 8P-300mm, MCT352 A2507H02-08 A

252 MCV61851101 Door MOLD HIPS 60HR HOME MCT404 MOL CABLE7 EAD42218201 Harness,Single 15P-140MM (XD123) GIL-G GIL-G

253 442-085E Spring EXTRUSION STS 301 SPRIAL AUDIO CABLE8 EAD60517002 Harness,Single HS-LG08-006 A2507H02-08 A2507H

256 MHY57751001 Spring PRESS SUS 0.3 PLATE MCV904 [TA

257 MEY61851101 Knob MOLD ABS MP-211 HOME MCT404 MO

258 MFB61870801 Lens MOLD PMMA HOME MCT404 LENS VOL

259 MEY61851201 Knob MOLD ABS MP-211 HOME MCT404 MO

260 EAX61426702 PCB 1 MDT404/MCT404 JACK FR-1 1 1.

263 4901R-0002C Damper Assembly HOME HE902 NO

264 4974R-0041B Guide MOLD ABS HOME EJECT ASSY-L MOL

265 4974R-0042B Guide MOLD ABS HOME EJECT ASSY-R MOL

267 MHK61843101 Sheet PRESS PC 0.5 CDT 118 39 0.5 FL

268 MBG62154401 Button MOLD ABS HF-380 HOME MCT404 MO

269 MBG62154601 Button MOLD ABS HF-380 HOME MCT404 MO

270L MBG62154701 Button MOLD ABS XG-568 HOME MCT404 MO

270R MBG62154801 Button MOLD ABS XG-568 HOME MCT404 MO

271 MBG62154501 Button MOLD ABS HF-380 HOME MCT404 MO

272A MFB61870601 Lens MOLD PMMA HOME MCT404 LENS AUX

272B MBG62154901 Button MOLD ABS HOME MCT404 MOLD BUTT

272C MFB61870702 Lens MOLD PMMA HOME MDT404 LENS TAP

272D MBG62155001 Button MOLD ABS HOME MCT404 MOLD BUTT

273 MCV61850901 Door MOLD HIPS 60HR HOME MCT404 MOL

274 MBS57893102 Chassis PRESS SECC 0.8 MCT354 PRESS CH NSP

275 MDP30320003 Foot CUTTING URETHANE HOME J10HD OT

277 MEG61846901 Holder MOLD ABS HF380 HOME RDD263(MCT

289 4930RC0033A Holder MOLD HIPS HOME [empty]LM-D6960

290 EAL60700902 Fan Module XRL4099007 3.5KRPM DC 12V 110M

291 MCK61994901 Cover MOLD HIPS HOME MCV904, MDS704

292 MGC57893209 Panel,Rear PRESS SECC 0.6 HOME MDT404 PRE

293 MCQ32777518 Damper CUTTING EVA HOME MDS714 OTHER

S AL LOCA. NO. PART NO. DESCRIPTION SPECIFICATION REMARKS

294 4810RL0696A Bracket PRESS SECC T0.8 HOME LX-D6960

295 MBN57893003 Case PRESS PCM 0.5 MDS714'S PRESS T

300 6410RCHZ05C Power Cord Assembly CE-503+H03VVH2-F 0.75/2C BLK 1

RUN DATE : 25-September-2009

NOTES) Warning

NOTES) Parts that are shaded are critical

NOTES) With respect to risk of fire or

NOTES) electricial shock.

NOTES) If you want to purchase

Flash memory, you must order

"IC100A, IC503A"

2-3 2-4

CONTRAST TABLE

X-RSM400DV/DXCN, X-RSM400DV/DXCNRI and X-RSM400DV/LXCN are constructed the same except

for the following :

Mark No. Symbol and Description X-RSM400DV/DXCN X-RSM400DV/DXCNRI X-RSM400DV/LXCN Remark

A41 PCB Assembly EBR64618201 EBR64618201 EBR64618202

A43 PCB Assembly, Front EBR64580201 EBR64580202 EBR64580202

A46 Option Code Assembly EBR64582101 EBR64582103 EBR64582102

2-5 2-6

2. TAPE DECK MECHANISM EXPLODED VIEW

2-1. TAPE DECK MECHANISM (A/S & A/S : RIGHT A/S DECK)

BRASS MOTOR PULLEY MAYBE CHANGED

FOR WOW FLUTTER WHEN NECESSARY

RING FW MAYBE ADDED

FOR WOW FLUTTER WHEN NECESSARY

001

002

006

007

008

016 017

018

019

020

003

A00

009

A02

A01

011

013

022

025

015

023

TAPE DECK (RIGHT A/S DECK) PARTS LIST

LOCA. NO. PART NO. DESCRIPTION SPECIFICATION

A00 EAZ35771801 Audio Deck CWP42FF601 07 year Double A/S+

A01 6768RZUP01B Deck Mechanism Parts 50-093-31584 50-093-31584 PIGE

A02 6768R-EP05B Deck Mechanism Parts 50-093-41232 50-093-41232 PIGE

001 6768R-BP01P Deck Mechanism Parts 02-083-4257 02-083-4257 PIGEON

002 6768R-BP01N Deck Mechanism Parts 02-083-4258 02-083-4258 PIGEON

003 6768R-PP03A Deck Mechanism Parts 33-160-4309 PIGEON PRESS CASSE

006 6768R-QP04B Deck Mechanism Parts 50-093-41585 50-093-41585 PIGE

007 6768RZGP03A Deck Mechanism Parts 50-222-41226 PIGEON GEAR IDLER

008 6768R-SP01F Deck Mechanism Parts 01-082-4598 PIGEON SPRING CWL4

009 6768R-MP01C Deck Mechanism Parts 50-219-4014 PIGEON MOLD CWL44

011 6768R-SP01A Deck Mechanism Parts 01-081-4601 PIGEON SPRING CWL4

013 6768RZSP02A Deck Mechanism Parts 01-082-4688 PIGEON SPRING

015 6768R-AP01A Deck Mechanism Parts 50-268-3016 PIGEON ARM CWL44

016 6768RZGP04B Deck Mechanism Parts 50-093-31582 50-093-31582 PIGE

017 6768R-AP01C Deck Mechanism Parts 50-239-4072 PIGEON ARM CWL44

018 6768R-GP01J Deck Mechanism Parts 50-222-4428 PIGEON GEAR CRL442

019 6768R-SP01P Deck Mechanism Parts 01-081-4678 PIGEON SPRING CRL4

020 6768R-BP01M Deck Mechanism Parts 02-083-4276 02-083-4276 PIGEON

022 6768RZVP03C Deck Mechanism Parts 50-093-4748 50-093-4748 PIGEON

023 6768RZGP05A Deck Mechanism Parts 50-221-31320 PIGEON GEAR ASSY

025 6768R-JP01J Deck Mechanism Parts 50-093-41518 50-093-41518 PIGE

2-72-8

2-2. TAPE DECK MECHANISM (A/S & A/S : LEFT A/S DECK)

RING FW MAYBE ADDED

FOR WOW FLUTTER WHEN NECESSARY

013

011

009

003

008

015

022

023

024

016 017

018

019

020

007

A03

A00

TAPE DECK (LEFT A/S DECK) PARTS LIST

LOCA. NO. PART NO. DESCRIPTION SPECIFICATION

A00 EAZ35771801 Audio Deck CWP42FF601 07 year Double A/S+

A03 6768RZHP02C Deck Mechanism Parts 50-093-41236 50-093-41236 pige