PipeMan Products KWIK SNAP 2500 User manual

KWIK SNAP MODEL 2500 OWNER’S MANUAL V.3322-R1 1
KWIK SNAP
Model 2500
—————————
Cast Iron Pipe
Cutting Machine
Congratulations on your purchase of the Kwik Snap
2500. With proper use, this machine should afford you
years of service while saving you money. Please
familiarize yourself with the information in this manual
before using your Kwik Snap 2500 Cast Iron Pipe
Cutting Machine.
Distributed By: PipeMan Products, Inc.
TF: 1-877-747-3626

KWIK SNAP MODEL 2500 OWNER’S MANUAL V.3322-R1 2
Operator
Safety
Instructions
Although Kwik Snap 2500 is manufactured for safe, dependable
operation, it is impossible to anticipate of all those combinations
of circumstances which could result in an accident. The operator
is cautioned to always practice "Safety First" during each phase of
use, including setup and maintenance of this unit. The following
instructions are recommended for safe operation of the
machine.
Safety First
Before operating or performing maintenance of this machine, read
this operator's manual carefully. Become familiar with the
machine's operation, applications and limitations. Be particularly
aware of its specific hazards. Store the operator's manual in a
readily available location and maintain it in legible condition.
Additional copies are available upon request to manufacturer or
at:
http://www.harrison-isi.com/downloads/hisi_kwiksnap2500manual.pdf
Read & Understand
the Instruction Manual
Prior to attaching the Kwik Snap 2500 to an electrical power
source, check the movable parts for obstructions such as rags,
packing remnants, etc. Be certain that machine parts are
properly installed and secured.
Inspect the Equipment
Flip the motor control switch on front panel to the "OFF" position
before plugging the machine in. Make sure the cutting chain is
free from entanglements with other hardware, i.e. do not allow
the cutting chain to be hooked or bound in any way that would
prohibit free movement. When the machine is plugged into a
power source, the red indicator light on the front panel should be
illuminated. At this point, flip the motor control switch to the "ON"
position. If the hydraulic cylinder is at the proper reset position,
nothing should happen, i.e. the hydraulic pump motor should not
run and the cutting chain should not move. If the hydraulic
cylinder has retracted slightly from its reset position (as might
occur during transit or after a long period of storage), the hydraulic
pump motor will run long enough to allow the machine to reset.
Once reset, the hydraulic pump motor will shut off. (When the unit
is plugged in, it is important to allow the cylinder to go to its reset
position, otherwise the valve that operates the reset function will
overheat.) In the event that the hydraulic pump motor is running
and the cutting chain is being pulled into the mechanism (as
would be the case when the cutting chain is being tightened
around the circumference of a pipe), verify that the overarm
(actuating arm) is in its relaxed and retracted position (not in the
actuating position).
Prevent Accidental
Starts

KWIK SNAP MODEL 2500 OWNER’S MANUAL V.3322-R1 3
Operator
Safety
Instructions
(continued)
Proper grounding of the machine is essential to eliminate the
hazard of electrical shock to the operator. The machine is
equipped with an approved three-prong plug for use with a
properly grounded three-prong electrical cord and power source.
Ground the Machine
Keep the work area adjacent to the machine clear of clutter to
afford the operator unobstructed movement. Contain any small
pieces of pipe in a suitable container to prevent possible trip
hazards.
Keep Work Area Clean
A minimum of safety glasses, a long sleeve shirt with buttoned
sleeves and gloves should be worn by the operator to afford
some protection from possible flying pipe fragments.
Wear Proper Clothing
Keep balance and proper footing at all times. Always operate
machine from directly in front of machine.
Operate from Proper
Position
Keep machine clean for safe, dependable operation. Inspect
cutting chain regularly for worn or non-rotatable cutting wheels.
Excessively worked chains should be replaced prior to
continued use of the machine. Keep chain lubricated and clean.
Report any unsafe condition to your supervisor for immediate
correction before using machine. Always keep machine out of
reach of children.
Always Maintain
Machine
Do not operate machine if ill or drowsy from medication or fatigue.
Pipe will often separate with considerable force at a right angle to
the chain. Be sure that when putting cutting pressure on a pipe,
there are no other personnel in the immediate area. (Do not
stand at the end of the pipe while cutting. Do not lift machine by
actuating handle.)
Keep Alert
Machine should not be operated in damp locations or exposed
to rain. Insure proper illumination in work area.
Operate in Proper
Environment
Use the machine only for functions for which it is designed. Do
not attempt to modify the machine to perform any other
functions. Such misuse will void any warranty and may cause
severe physical harm to persons or equipment.
Do Not Misuse
Machine

KWIK SNAP MODEL 2500 OWNER’S MANUAL V.3322-R1 4
Operator
Safety
Instructions
(continued)
Repair should be attempted only by authorized personnel.
Always disconnect power cord before making any adjustments
or servicing the machine. Do not jerk the power cord from the
electrical receptacle to disconnect the unit.
Disconnect Power
Cord Prior to
Servicing
All visitors and bystanders should be kept a safe distance from
work area.
Keep Visitors Away
The wheels are for hand trucking only.
Never Attempt to Tow
Your Machine
Pipe often will separate with considerable force at a right angle
to the cutting chain. Be sure when putting cutting pressure on
pipe, that you are standing in front of the machine facing the
cutter or pipe and that there are no other personnel in the
immediate area. (Do not stand at the end of the pipe while
cutting. Do not lift machine by the actuating handle.)
Comply With All
O.S.H.A. Safety
Regulations When
Operating the Kwik
Snap Machine
Carefully review the General Parts Identification section in this
manual to familiarize yourself with the machine.
Know Your Machine

KWIK SNAP MODEL 2500 OWNER’S MANUAL V.3322-R1 5
KWIK SNAP 2500
Basic Parts
Identification
DESCRIPTION
REF.
PART NO.
Actuating Arm (Overarm Subassembly, Handle Tube)
A
3322-OA-51.0
Hand Trucking Handle (Top Plate Subassembly, Handle)
B
3322-TP-23.0
Safety Shield
C
3322-OA-1.5
Hold Down "Vees"
D
3322-OA-38.0
Cutting Chain Assembly
E
3322-SM-14.5
Power Indicator Lamp
F
3322-EB-6.5
Motor Control Switch
G
3322-EB-7.5
115 Volt Power Cord
H
3322-PI-1.5
Wheel & Tire Assembly
I
3322-CB-19.5

KWIK SNAP MODEL 2500 OWNER’S MANUAL V.3322-R1 6
KWIK SNAP 2500
Basic Parts
Identification
(continued)
DESCRIPTION
REF.
PART NO.
Chain Cleat Assembly
J
3322-SM-1.5

KWIK SNAP MODEL 2500 OWNER’S MANUAL V.3322-R1 7
KWIK SNAP 2500
Basic Parts
Identification
(continued)
DESCRIPTION
REF.
PART NO.
Hydraulic Pump Motor (Hydraulic Power Unit Subassembly)
K
3322-HP-8.5

KWIK SNAP MODEL 2500 OWNER’S MANUAL V.3322-R1 8
KWIK SNAP 2500
Basic Parts
Identification
(continued)
DESCRIPTION
REF.
PART NO.
Snapping Mechanism Assembly
L
3322-SM-3.5
Snapping Mechanism Side Plates (Left & Right)
M
3322-SM-3.0 L/R
Cam Pivot Pin
N
3322-SM-9.0
Anti-knuckle Device
O
3322-SM-24.0
Chain Ski
P
3322-SM4.0

KWIK SNAP MODEL 2500 OWNER’S MANUAL V.3322-R1 9
KWIK SNAP 2500
Specifications
Kwik Snap 2500 is shown here with short section of pipe for clarity.
The Kwik Snap 2500 is designed to cut:
Hubless Cast Iron Pipe: 1-1/2" through 6" Nominal Dia.
Vitreous Clay Pipe: 4" Nominal Diameter
Not suitable for cutting ductile iron.
Check other applications with manufacturer.
Capacity
Length: 32" Width: 20” Height: 50"
Dimensions
Machine Proper (less oil): 270 lbs.
48" Table: 15 lbs.
72" Table: 20 lbs.
Table Rack (1 required per table): 5 lbs.
Weight
Motor: 1 H.P., 11.2 Amps, 60 Hz, 115 Volts, 3450 RPM
Insulation: Class B
Warning: All machines are wired to operate on 115V only.
Motor/Pump
Reservoir Capacity: Approximately 3 quarts
Fluid Type: 20 wt, Mobil DTE 26
Hydraulic System

KWIK SNAP MODEL 2500 OWNER’S MANUAL V.3322-R1 10
Preparing for
Operation
Operator should be thoroughly familiar with preceding
SAFETY INSTRUCTIONS before attempting to
operate this equipment.
NOTICE
Flip motor control switch on front panel to the "OFF" position
before plugging the machine in. Make sure the cutting chain is
free from entanglements with other hardware, i.e. do not allow
the cutting chain to be hooked or bound in any way that would
prohibit free movement. When the machine is plugged into a
power source, the red indicator light on the front panel should be
illuminated. At this point, flip the motor control switch to the
"ON" position. If the hydraulic cylinder is at the proper reset
position, nothing should happen, i.e. the hydraulic pump motor
should not run and the cutting chain should not move. If the
hydraulic cylinder has retracted slightly from its reset position (as
might occur during transit or after a long period of storage), the
hydraulic pump motor will run long enough to allow the machine
to reset. Once reset, the hydraulic pump motor will shut off.
(When the unit is plugged in, it is important to allow the cylinder
to go to its reset position, otherwise the valve that operates the
reset function will overheat.) In the event that the hydraulic
pump motor is running and the cutting chain is being pulled into
the mechanism (as would be the case when the cutting chain is
being tightened around the circumference of a pipe), verify that
the overarm (actuating arm) is in its relaxed and retracted
position (not in the actuating position).
Make sure motor control
switch is in "OFF" position.
NOTE: The motor control
switch does not turn the motor
on and off. It functions as a
circuit breaker.
Motor Control Switch
in "OFF" Position

KWIK SNAP MODEL 2500 OWNER’S MANUAL V.3322-R1 11
Preparing for
Operation
(continued)
With motor control switch in
"OFF" position, inspect chain
cutter wheels for excessive
wear or inability to spin or
rotate on pins. Replace or
reverse worn cutting chain.
Cutting chain life can often be
effectively doubled by
reversing the chain as most
wear will occur on cutter
wheels nearest the position
where cutting chain attaches
to the hydraulic tensioner.
(See cutting chain
replacement instruction
section.)
Inspect Cutter Wheels
Connect the machine only to
grounded, 115 volt, 60 Hz,
single phase power source.
Connect Machine to
Power Source
Prior to position pipe for
cutting, turn motor control
switch to "ON" position.
Observe that NO movement of
chain tensioner occurs. Should
movement occur, shut off
machine and disconnect
power until problem is
diagnosed and remedied.
(Consult Trouble Shooting
Guide.)
Motor Control Switch
in "ON" Position

KWIK SNAP MODEL 2500 OWNER’S MANUAL V.3322-R1 12
Cutting Pipe
With actuating arm (overarm)
in fully upright position, pull
cutting chain toward rear of
machine. Position pipe across
chain snapping mechanism,
with cutting chain behind pipe.
If not using the optional tables
with the machine, make sure
that the pipe is supported level
with the top of the machine.
Do not try to cut pipe that is
not supported at both ends.
Position Pipe on
Machine
Wrap cutting chain around
pipe and secure pin of
appropriate link in chain cleat.
In order to hook link pin in the
cleat, it will be necessary to
overcome the force of the
spring in the cutting chain.
Before depressing actuating
arm, align pipe and cutting
chain by visually checking to
assure that cutting chain is
uniformly square in relation to
pipe. Likewise, make certain
that pipe is at a 90° angle to
cutting chain in order to
achieve a square cut.
Secure Cutting Chain
Around Pipe
Depress actuating arm until
"hold-down vees" hold pipe
firmly against rubber anti-
projection pads and actuating
arm "bends" or hinges at pivot
point. This bending actuates
switch causing cutting chain to
tighten around pipe until pipe
is severed.
Depress Actuating
Arm

KWIK SNAP MODEL 2500 OWNER’S MANUAL V.3322-R1 13
Cutting Pipe
(continued)
Immediately upon snapping
(severing) the pipe, raise the
actuating arm. This reverses
the cutting chain tightening
cycle.
Raise Actuating Arm
The pipe should be cut almost instantly upon cutting
chain being tensioned. If it does not, consult the
Trouble Shooting Guide.
NOTICE
Dull, flat, excessively worn cutter chains must be
replaced or repaired prior to use. Continued use of a
dull cutting chain will place undue strain on virtually
all mechanical parts and will therefore void warranty.
CAUTION

KWIK SNAP MODEL 2500 OWNER’S MANUAL V.3322-R1 14
Replacing the
Cutting Chain
The first step in any maintenance or repair procedure
—
De-engergize Machine
1. Turn the motor control
switch to the"OFF" position.
2. Disconnect the power
cord.
Open Top Plate
1. Twist the Cam Latch at the
front of the machine counter-
clockwise to unlatch.
2. Lift the Top Plate.

KWIK SNAP MODEL 2500 OWNER’S MANUAL V.3322-R1 15
Replacing the
Cutting Chain
(Continued)
Remove cotter pin from cam
pivot pin.
Using a rod (approximately
1/4" in diameter and about 8"
long, for example a Phillips
screwdriver), push out the cam
pivot pin.
Remove the Cam Pivot
Pin
Using an 3/16" allen wrench,
remove the socket head cap
screws which hold the chain
ski in place (two socket head
cap screws on each side of the
chain ski).
Remove the Chain Ski
Remove the chain ski.

KWIK SNAP MODEL 2500 OWNER’S MANUAL V.3322-R1 16
Replacing the
Cutting Chain
(Continued)
Grasp the cutting chain and
pull upward to lift the anti-
knuckle device and other
attached items from between
the side plates of the snapping
mechanism. Lift high enough
for the pivot hole of the cam to
clear the top of the snapping
mechanism side plates.
Reinsert the cam pivot pin into
this hole allowing each end of
the pin to rest on the top of the
snapping mechanism side
plates.
Lift the Cutting Chain
Above the Snapping
Mechanism Side
Plates
With the cutting chain
supported in a position above
the snapping mechanism by
the arrangement described
above, loosen the set screws
in the shaft collars on each
side of the cam.
Loosen Shaft Collars
on Each Side of Cam
Using the 1/4" rod described
earlier, push the chain
retaining pin out to free the
cutting chain from the cam.
Pull the anti-knuckle device
away from the cutting chain
link pins.
Free the Cutting Chain

KWIK SNAP MODEL 2500 OWNER’S MANUAL V.3322-R1 17
Replacing the
Cutting Chain
(Continued)
The cutting chain can now be
removed for inspection and/or
replacement.
Remove the Cutting
Chain
While the cutting chain is removed from the machine, take this
opportunity to inspect the anti-knuckle device and the cam pivot
pin for excessive wear. Replace these items as necessary.
Inspect Assembly
Components
To reinstall the cutting chain, follow the steps of this section in
reverse.
Reassemble

KWIK SNAP MODEL 2500 OWNER’S MANUAL V.3322-R1 18
Checking and
Adding
Hydraulic Fluid
Open the side door by
inserting a 5/16" Allen wrench
in the door latch and turning it
1/4 turn counter-clockwise.
Swing the door open.
Check Oil Level
Locate the tube coming out of
the bottom right hand side of
the hydraulic pump reservoir.
The oil level must be between
the stripes on the tube (or 1"
from the top of the reservoir).
(Placard shown at actual size.)
See Placard Located
on Side of Hydraulic
Pump Reservoir

KWIK SNAP MODEL 2500 OWNER’S MANUAL V.3322-R1 19
Checking and
Adding
Hydraulic Fluid
(Continued)
Unlatch the cam latch at the
front of the machine and pivot
the top open.
Adding Oil
Locate the port labeled,
"HYDRAULIC OIL FILL PORT"
on the left hand side while
facing the front of the machine.
(See copy of placard below.)
Open the spring cap. Add oil
slowly as it takes time for the
oil to flow down the tube. We
suggest the use of a pump
type oil can to accomplish this
task.
Use only Mobil DTE 26
Hydraulic Oil.
(Placards shown at actual size.)
Be Sure to Pay
Attention to Placards

KWIK SNAP MODEL 2500 OWNER’S MANUAL V.3322-R1 20
Transporting
The Kwik Snap 2500 is shipped from the manufacturer on a
woodenpallet. It is recommended that the machine be palletized
or crated when shipping by common carrier or over extended
distances.
Palletize or Crate the
Kwik Snap 2500 When
Shipping
For ease of local transport, the Kwik Snap 2500 can be pivoted
back from the wheels and transported in a reclined position.
This allows the machine to be supported by the wheels and the
handle.
The Kwik Snap 2500
May be Transported in
Reclined Position
This machine must only be transported in the upright position or
in the reclined position. It is only to be tipped as illustrated
below. Tipping the Kwik Snap 2500 more than 45° in any other
direction will result in the release of hydraulic fluid.
CAUTION
(Placard is reduced from actual size.)
See Placard on Back
of Machine
Operate the Kwik Snap 2500 in the upright position only.
Never attempt to tow your machine. The wheels are for
handtrucking purposes only.
NOTICE