PISCO RVF300 Series User manual

●
Push-lock type of Knob is easy to handle.
●Display is readable from the side by a special scale.● Knob position is selectable.
Pressure Regulator
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●Pressure Gauge Option - Bourdon tube Compact Pressure Gauge
Battery Operated Digital Display Gauge
Dual LCD Display Pressure Sensor Switch
● Analog Display is readable from the side by a special scale.
Reducing Valve with Pressure GaugePressure
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RegulatorMPa
0
0.5
1 Pressure Reducing Valve
■ Model Designation (Example)
RVF30003
Pressure Regulator
①Port Size③②
Flow Direction
④
Pressure Gauge
①Port Size02：Rc1/4(Taper Pipe Female Thread)03：Rc3/8(Taper Pipe Female Thread)②Flow DirectionNo Code：Left to RightR：Right to Left③
Knob Location
No Code：TopS：Bottom④Pressure GaugeNo entry：Bourdon tube
pressure gauge
L： No gauge
G： Digital pressure gauge
T2： Dual LCD digital pressure sensor（1 point SW＋a nalog output（2m cable） ） T2C
：Dual LCD digital pressure sensor（1 point SW＋analog output（M8, 4-pin male connector））
T3： Dual LCD digital pressure sensor （2 points SW output（2m cable ））T3C
：Dual LCD digital pressure sensor（2 points SW output（ M8, 4-pin male connector））
T4：Dual LCD digital pressure sensor（NPN output, 2 points SW＋analog output） T4P：Dual LCD digital pressure sensor（PNP output, 2 points SW＋analog output） T5：Dual LCD digital pressure sensor （NPN output, 2 points SW output＋copy function） T5P：Dual LCD digital pressure sensor （PNP output, 2 points SW＋copy function）※Lead-wire of
T4（P） and T5（P ）: Connector type with 2m length cable
Knob location
Flow Rate：300l/min(ANR)
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■ Specifications of Bourdon Tube Pressure Gauge
Model CodeGK 46-B20
Fluid MediumAir
Pressure Display Range0 ~ 145psi (0 ～ 1MPa)
Accuracy±5%F.S.
0.000 ~ 1.000MPa
-0.100 ~ 1.000MPa（※1、※2）217psi (1.5MPa)
Yes
Yes
60 seconds
2Hz（2 times／sec.）≦±0.2%F.S. ±1digit
7segment, 3.5digit
±2%F.S. ±1digit or below（ambient temp.：at 77± 5.4°F
100m/s², 3 times each direction of X, Y and Z
■ Specification of Digital Pressure Gauge
Rated pressure range
Pressure display range
Proof pressure
Fluid medium
Battery type
Battery life
Low-power indicator
Battery replacement
Turn-on interval
Sampling rate
Repeatability
LCD display
Indicator accuracy
Protective structure
Ambient temp. range
Operation: 32~122°F (0~50°C) , Storage:
14~140°F (-10 ~ 60°C) (No dew condensation, no freezing)
Ambient humidity range
Operation / Storage: 35 ~ 85%RH (No dew condensation)
Vibration proof
Total amplitude 1.5mm or 100m/s2, 10Hz-55Hz-10Hz scan for 1minute, Direction of X, Y and Z for 2hours each
Shock resistance
Temperature characteristic
±2%F
.S. of detected pressure at 77°F (25°C)
*1. The display at the time of impressing negative pressure will be Fig.1, and Fig. 2.
*2. Indicator accuracy is not guaranteed for the pressure range -0.1 ~ 0Mpa.
*3. Air tube must be inserted into the atmospheric release port to maintain IP65. See Fig.3.
*4. Using other battery can result in electrical shock or fire.
*5. This digital pressure gauge can not be calibrated.
So the reading could be out of tolerance with time.
Fig 1 Fig 2
Atmospheric release port Fig 3
Tube
CR 2032 Lithium battery (*4)
About 3years (at 5times indication/ day)
Air, non-corrosive / non-flammable gas
(25 ± 3°C )）IP65 (*3)
Port Dia.Rc1/4 (02) Rc3/8 (02)
Fluid MediumAir
Max. Operating Pressure145psi (1MPa)
Pressure Setting Range7.25 ~ 123.25psi (0.05 ～ 0.85MPa)
Pressure Resistance181psi (1.2MPa)
Operating Temp. Range41~ 122°F（5 ~ 50°C）* Rc is same as BSPT female thread■
Specifications of Pressure Regulator
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Air,Non-corrosive/Non-flammablegasDC12V〜24V（Ripple± 10%orless）40mAorless（Withnoload）NPNopencollectorAdjustable（※）
2.5msorless（Chattering-prooffunction：25ms,100ms,250ms,500ms,1000ms,1500msselections)
3colors(Red,Green,Orange)indication(Samplingrate:5times/1sec.)Orange 1&2indicatorOutputvoltage：1〜5V±2.5%F.S.(withinratedpressurerange)Linearity：±1%F.S.orless,outputimpedance1kΩ1000VACin1min.（Betweencaseandleadwire）50MΩormore（500VDC）（Betweencaseandleadwire）
Totalamplitude1.5mmor100m/s ²、 10Hz〜150Hz〜10Hzfor1min. 、 2hrs.eachdirectionX,Y,Z
100m/s²,3timeseachindirectionX,Y,ZOil-resistancecable(0.15mm²）※.Hysteresisvalueisadjustablewithin1〜8digitsforonepointsetmodeandwindowcomparatormode.■
Specifications of Dual LCD Digital Pressure Sensor
SEU-31-NSEU-32-NSEU-32-P
0.000～1.000MPa
1.5MPa
125mA
DC30V DC24V
1.5V or below
±0.2% F.S. ±1 digit or less
Yes
IP40
±2% F.S. or less at Ta=77°F(25ºC), temp. range 32~122°F (0～50ºC）SensortypeRatedpressurerangeProofpressureCurrentconsumptionSwitchoutput
Max.loadcurrent
Switch
output
Max.supplyvoltage
Residualvoltage
Repeatability
Hysteresis
Onepointsetmode
Hysteresismode
Windowcomparatormode
Responsetime
Outputshortcircuitprotection
DigitaldisplayIndicatoraccuracySwitchONindicatorAnalogoutput（Voltageoutput）
Environment
Protectivestructure
Ambienttemp.range
Ambienthumidityrange
Withstandvoltage
Insulationresistance
VibrationproofShockresistance
Temperaturecharacteristics
Cablespec.FluidmediumPowerrequirementsPNP
 opencollector±2%F.S. ±1digit or below（at Ta= 77± 5.4°F (25 ± 3°C)）
Operation: 32~122°F (0~50°C) , Storage: 14~140°F (-10 ~ 60°C) (No dew condensation, no freezing)
Operation / Storage: 35 ~ 85%RH (No dew condensation)
Regulator0MPa
0.5
1 Pressure Reducing Valve
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OUT
IN
O-ring (NBR)
Valve (Brass)Body (Aluminum Die Casting)
Ring (Stainless Steel)
■ConstructionSymbol of Regulator with Gauge
Pressure Adjustment Screw (Rolled Steel for General Structure)
Pressure Adjustment Spring (Hard Steel Wire)
Bonnet (POM)
Piston (POM)
Pipe (Phosphorus Deoxidized Steel)
Adapter (Nickel-Plated Brass)
Plug (POM)
Y-Packing (NBR)
Handle (POM)
Pressure Adjustment Nut (Brass)
Bracket (Cold Rolling Steel)
Lock Nut (POM)
Regulator0MPa
0.5
1 Pressure Reducing Valve
Detailed Safety InstructionsBefore using PISCO products, be sure to read “Safety Instructions” and “Safety Instruction Manual” and Common Safety Instructions for Modular Filter and Regulator Unit”.Caution1.When discharging secondary side air open to atmosphere, sympathetic vibration may begenerated by an influence of a flow. Because there is a danger of causing such as theinternal damage, please avoid the use such as discharging secondary side air open toatmosphere for long period of time.
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RVF
Model Code
Weight (g) CAD
File
Port size：02(Rc1/4) Port size：03(Rc3/8)
RVF300- □-□465.5444.5
CRM-002
* Fill in □on left with “02”for Rc1/4 or “03”for Rc3/8.
Fill in the end □with “R”for the flow direction from right to left. Leave the end □blank when the direction is from left to right.
MPa
0 1
0.5
Enlarged figure of A
2-Rc1/4
2-Rc3/8
32.7
24
2-6.5
40
2-8
29.1 72.2
35 37.5
2.3
53 111.5
H50
101.3
53
67
M42×1.5
A
Regulator with Top Knob and Bourdon Tube Pressure Gauge
RVF
Model Code
Weight (g)
Port size：02(Rc1/4) Port size：03(Rc3/8)
RVF300- □-□S465.5444.5* Fill in □on left with “02”for Rc1/4 or “03”for Rc3/8.
Fill in the end □with “R”for the flow direction from right to left. Leave the end □blank when the direction is from left to right.
MPa
0 1
0.5
Enlarged figure of A
24
32.7
2-6.5
29.1
72.2
101.3
40 35
1.5 53 11 67
53
37.5
2-8 2.3
2-Rc1/4
2-Rc3/8
M42×1.5
H50
A
compliantcompliantRegulator with Bottom Knob and Bourdon Tube Pressure Gauge
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RegulatorMPa
0
0.5
1 Pressure Reducing Valve
RVF
Model code
Weight (g)
Port size：02(Rc1/4) Port size：03(Rc3/8)
RVF300- ①-②G4744532-Rc1/4
2-Rc3/8
40.7
24
2-6.5
32.7
40
2-8
72.2
35
103.5 (※1)
2.3
6
10
Hex.50
101.3
53
67
□30
M42×1.5
Digital pressure gauge：GPD
RVF
Model Code
Weight (g)
Port size：02(Rc1/4) Port size：03(Rc3/8)
RVF300- ①-②SG 4744532-Rc1/4
2-Rc3/8
40.7
24
2-6.5
32.7
40
2-8
72.2
35
103.5 (※1)
2.3
6
10
Hex.50
101.3
53
67
□30
M42×1.5
※1. The dimension of 103.5mm is just for reference. The actual distance might be slightly different.
※2. Fill in ① of model code with 02 for Rc1/4 thread or 03 for Rc3/8 thread.
Fill in ② with R only if the flow direction from right to left is needed.
Otherwise leave it blank (standard flow direction is from left to right).
compliantcompliantRegulator with Top Knob and Digital Pressure Gauge
Regulator with Bottom Knob and Digital Pressure Gauge
Digital pressure gauge：GPD
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RVF
●For model codes with T4 □ and T5 □Model Code
Weight (g)
Port size：02(Rc1/4) Port size：03(Rc3/8)
RVF300- ①-②T□517496Fill in □ with 4 if NPN output, SW 2points output＋analog output pressure sensor is needed, 4P for PNP output, SW 2points
output＋analog output sensor, 5 for NPN output, SW 2points output＋ copy function sensor and 5P for PNP output, SW 2points
output＋ copy function sensor.
●For model codes with T2 □ and T3 □Model Code
Weight (g)
Port size：02(Rc1/4) Port size：03(Rc3/8)
RVF300- ①-②T□510489RVF300- ①-②T□C473452Fill in □ with 2 if SW 1point output＋analog output pressure sensor is needed and 3 for SW 2points output pressure sensor.
106.8 (※1)
25.2
2-Rc1/4
2-Rc3/8
40.7
24
2-6.5
32.7
40
2-8
72.2
35
105.9 (※1)
2.3
23.9
6
10
Hex.50
101.3
53
67
□30
M42×1.5
Cable length ：about 2000 (※2)
Digital pressure sensor
For digital pressure sensor ：SEU-31-N□ （ model codes come with T2□ and T3□）
For digital pressure sensor： SEU-32-□（model codes come with T4□
and T5□）1
1: Brown（＋）2: Whit
e
（OUT2 ／ analog output）
Bluie（）33:
4: Black（OUT1）4
2
M8, 4 pin male connector pin chart
※1. The dimensions of 105.9mm and 106.8mm are just for reference.
※2. The Cable length of M8、4 pin connector is 150mm
※3. Fill in ① of model code with 02 for Rc1/4 thread or 03 for Rc3/8 thread.
Fill in ②
with R only if the flow direction from right to left is needed. Otherwise leave it blank (standard flow direction is from left to right).
compliantRegulator with Top Knob and Dual LCD Digital Pressure Sensor
Cable length：about 2000
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Regulator0MPa
0.5
1 Pressure Reducing Valve
RVF
Model Code
Weight (g)
Port size：02(Rc1/4) Port size：03(Rc3/8)
RVF300- ①-②ST □
517496Model Code
Weight (g)
Port size：02(Rc1/4) Port size：03(Rc3/8)
RVF300- ①-②ST □
510489
RVF300- ①-②ST □C
4734522-Rc1/4
2-Rc3/8
40.7
24
2-6.5
32.7
40
2-8
72.2
35
105.9 (※1)
2.3
23.9
6
10
Hex.50
101.3
53
67
□30
M42×1.5
Digital pressure sensor
106.8 (※1)
compliantRegulator with Bottom Knob and Dual LCD Digital Pressure Sensor
25.2
Cable length：about 2000
Cable length ：about 2000 (※2)
For digital pressure sensor ：SEU-31-N□ （ model codes come with T2□ and T3□）1
1: Brown（＋）2: Whit
e
（OUT2 ／ analog output）
Bluie（）33:
4: Black（OUT1）4
2
M8, 4 pin male connector pin chart
For digital pressure sensor： SEU-32-□（model codes come with T4□
and T5□）●For model codes with T2 □ and T3 □●For model codes with T4 □ and T5 □Fill in □ with 2 if SW 1point output＋analog output pressure sensor is needed and 3 for SW 2points output pressure sensor.
Fill in □ with 4 if NPN output, SW 2points output＋analog output pressure sensor is needed, 4P for PNP output, SW 2points
output＋analog output sensor, 5 for NPN output, SW 2points output＋ copy function sensor and 5P for PNP output, SW 2points
output＋ copy function sensor.
※1. The dimensions of 105.9mm and 106.8mm are just for reference.
※2. The Cable length of M8、4 pin connector is 150mm
※3. Fill in ① of model code with 02 for Rc1/4 thread or 03 for Rc3/8 thread.
Fill in ②
with R only if the flow direction from right to left is needed. Otherwise leave it blank (standard flow direction is from left to right).
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RVF
Model Code
Weight (g)
Port size：02(Rc1/4) Port size：03(Rc3/8)
RVF300- □-□L429408* Fill in □on left with “02”for Rc1/4 or “03”for Rc3/8.
Fill in the end □with “R”for the flow direction from right to left. Leave the end □blank when the direction is from left to right.
2-Rc1/4
2-Rc3/8
32.7
24
2-6.5
40
2-8
29.1 72.2
35 28
2.3
531.5 1.5
H50
101.3
53
67
M42×1.5
RVF
Model Code
Weight (g)
Port size：02(Rc1/4) Port size：03(Rc3/8)
RVF300- □-□SL 429408* Fill in □on left with “02”for Rc1/4 or “03”for Rc3/8.
Fill in the end □with “R”for the flow direction from right to left. Leave the end □blank when the direction is from left to right.
24
32.7
2-6.5
29.1
72.2
101.3
40 35
1.5 53 1.5 67
53
28
2-8 2.3
2-Rc1/4
2-Rc3/8
M42×1.5
H50
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Regulator with Top Knob and No Gauge
Regulator with Bottom Knob and No Gauge
■CharacteristicsFlow Characteristics
Secondary Pressure (MPa)
Flow Rate(l/min(ANR))
0
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.0 60 120 180 240 300 450 600 750 900
1100 1400
Pressure Characteristics
Secondary Pressure (MPa)
Primary Pressure (MPa)0.2 0.3 0.4 0.5 0.6 0.7 0.8
0.22
0.2
0.18 Setting Point
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MPa
0
0.5
1 Pressure Reducing Valve
Pressure Setting Procedure
①Pull Handle up to unlock before the pressure adjustment.
②Turn Handle right to increase pressure and left to decrease.
Note) Pressure adjustment needs to be done by turning Handle in the clockwise (in the direction of
increasing pressure).
③After the adjustment is completed, make sure to push Handle down to lock it.
①③②
Operation of Regulator
List of Chemical Resistance (Do not use the product under the following chemical atomosphere)
Chemical TypeClassificationChemicalsApplicationsInorganic CompoundAcidHydrochloric Acid, Sulfuric Acid, Nitric Acid, Fluorine, Phosphoric Acid, Chromic Acid and etc.Metal picking solution, acid degreasing solution, skin repair solution and etc.AlkaliCaustic Soda, Caustic Potash, Slaked Lime, Aqueous Ammonia, Washing Soda and other Alkali MaterialsAlkaline degreasing solution for metalsOrganic CompoundInorganic SaltSodium Sulphide, Potassium Nitrate, Potassium Dichromate, Sodium Nitrate and etc.Aromatic HydrocarbonBenzene, Toluene, Xylene, Ethylbenzene, Styrene and etc.Contained in painting thinner (Benzene, Toluene and Xylene)Chlorinated Aliphatic HydrocarbonMethyl Chloride, Ethylene Chloride, Methylene Chloride, Acetylene Chloride, Chloroform, Trichloroethylene, Berkelene, Carbon Tetrachloride and etc.Organic solvent solution for metals (Trichloroethylene, Berkeleneand Carbon Tetrachloride)Chlorinated Aromatic HydrocarbonChlorobenzene, Dichlorobenzene, Benzene Hexachloride (BHC) and etc.Agricultural ChemicalsPetroleum ComponentsSolvent, Naphtha and GasolineAlcoholMethyl Alcohol, Ethyl Alcohol, Cyclohexanol and Benzyl alcoholUsed as an anti-freezing agentFenolCarbolic Acid, Cresol, Naphthol and etc.DisinfectantEtherMethyl Ether, Ethyl Methyl Ether and Ethyl EtherBreak fluid additivesKetoneAcetone, Methyl Ethyl Ketone, Cyclohexanone, Acetophenon and etc.Carboxylic AcidFormic Acid, Acetic Acid, Butylic Acid, Acrylic Acid, Oxalic Acid, Phthalic Acid and etc.Dyeing agent and oxalic acid are used for aluminum repairing agent. Phthalic acid is used for base of paint.PhosphateDimethyl Phthalate (DMP), Diethyl Phthalate (DEP), Dibutyl Phthalate (DBP) and Dioctyl Phtalate (DOP)Used as additives of lubricant, synthetic hydraulic fluid or rust inhibitor. Also used as plasticizer for synthetic resins.Oxo AcidGlycolic Acid, Lactic Acid, Malic Acid, Citric Acid and Tartaric AcidNitro CompoundNitromethane, Nitroethane, Nitroethylene, Nitrobenzene and etc.AmineMethyl Amine, Dimethyl Amine, Ethylamines, Aniline, Acetaniline and etc.Break fluid additivesNitrileAcetonitrile, Acrylonitrile, Benzonitrile, aceto(iso)nitrile and etc.Material of nitrile rubber
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MPa
0
0.5
1 Air preparation Series Warning Before selecting or using PISCO products, read the following instructions. Read the detailed instructions for individual series.1. When installing the dryer, provide adequate support and fix it securely.Looseness or dropping off of the dryer may cause injuries.2. Do not use the dryer without the explosion-proof casing (bowl guard). If thebowl breaks, the pieces may fly apart to cause injuries.3. Make sure to set the lock lever on the filter, mist filter and micromist filter to"lock" before using. Otherwise, there is a risk of Bowl Guard or Bowl coming offwhich may cause injuries.4. When conducting the maintenance, checkup, or replacement of the product,make sure to turn off the power and shut off the air supply. Confirm the residualpressure in the piping becomes zero before maintenance or replacement ofexpendables.5. Do not use the dryer in a fluid or atmosphere containing corrosive gas ororganic solvent gas. Such a use may deteriorate the dryer body which causesleakage or damage. Caution1.Air Filter, Mist filter and Micromist Filter shall be installed downward in avertical direction. Improper installation may cause faulty draining.2.Drain in Air Filter, Mist Filter and Micromist Filter are discharged automaticallyat the air pressure less than 0.05MPa for the manual drain type and 0.15MPa forthe auto drain type.When installing, consider the self-discharging of air and drain.3.When the manual drain type is selected, discharge drain before it reaches tothe “MAX. DRAIN LEVEL”. Otherwise, it may become the cause which the drainflows into a secondary side.4.Check the IN side of air supply by the ▷mark. Wrong piping may impair theperformance.5.Do not apply the pressure beyond the pressure setting range (Max. 0.85MPa)for Regulator. Otherwise, there is a risk of malfunctions.
Common Safety Instructions for Modular Type Filter and Regulator Unit
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Safety Instructions SAFETY Instructions Warning This safety instructions aim to prevent personal injury and damage to properties by requiring proper use of PISCO products. Be certain to follow ISO 4414 and JIS B 8370ISO 4414：Pneumatic fluid power…Recomendations for the application of equipment to transmission and control systems.JIS B 8370：
General rules and safety requirements for systems and their components.
This safety instructions is classified into“Danger”,“Warning”and“Caution”depending on the degree of danger or damages caused by improper use of PISCO products.1. Selection of pneumatic products①A user who is a pneumatic system designer or has sufficient experienceand technical expertise should select PISCO products.②Due to wide variety of operating conditions and applications for PISCOproducts, carry out the analysis and evaluation on PISCO products.The pneumatic system designer is solely responsible for assuring thatthe user's requirements are met and that the application presents nohealth or safety hazards. All designers are required to fully understandthe specifications of PISCO products and constitute all systems basedon the latest catalog or information, considering any malfunctions.2. Handle the pneumatic equipment with enough knowledge and experience①Improper use of compressed air is dangerous. Assembly, operationand maintenance of machines using pneumatic equipment should beconducted by a person with enough knowledge and experience.3. Do not operate machine / equipment or remove pneumatic equipment untilsafety is confirmed.①Make sure that preventive measures against falling work-pieces orsudden movements of machine are completed before inspection ormaintenance of these machine.②Make sure the above preventive measures are completed. Acompressed air supply and the power supply to the machine must beoff, and also the compressed air in the systems must be exhausted.③Restart the machines with care after ensuring to take all preventivemeasures against sudden movements.
Danger
Hazardous conditions. It can cause death or seriouspersonal injury.
Warning
Hazardous conditions depending on usages. Improper use ofPISCO products can cause death or serious personal injury.
Caution
Hazardous conditions depending on usages. Improper use of PISCOproducts can cause personal injury or damages to properties.
※. This safety instructions are subject to change without notice.
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Disclaimer1.PISCO does not take any responsibility for any incidental or indirectloss, such as production line stop, interruption of business, lossof benefits, personal injury, etc., caused by any failure on use orapplication of PISCO products.2.PISCO does not take any responsibility for any loss caused by naturaldisasters, res not related to PISCO products, acts by third parties, andintentional or accidental damages of PISCO products due to incorrectusage.3.PISCO does not take any responsibility for any loss caused by improperusage of PISCO products such as exceeding the specication limit or notfollowing the usage the published instructions and catalog allow.4.PISCO does not take any responsibility for any loss caused by remodelingof PISCO products, or by combinational use with non-PISCO products andother software systems.5. The damages caused by the defect of Pisco products shall be covered butlimited to the full amount of the PISCO products paid by the customer.ht tp: / / www .pisco.com
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Safety Instructions
SAFETY INSTRUCTION MANUAL
Danger1. Do not use PISCO products for the following applications.① Equipment used for maintaining / handling human life and body.② Equipment used for moving / transporting human.③ Equipment specifically used for safety purposes. Warning1. Do not use PISCO products under the following conditions.①
Beyond the specifications or conditions stated in the catalog, or the instructions.
② Under the direct sunlight or outdoors.③ Excessive vibrations and impacts.④
Exposure / adhere to corrosive gas, inflammable gas, chemicals, seawater, water and vapor. *
＊ Some products can be used under the condition above(④), refer tothe details of specification and condition of each product.2.Do not disassemble or modify PISCO products, which affect theperformance, function, and basic structure of the product.3.
Turn off the power supply, stop the air supply to PISCO products, and make surethere is no residual air pressure in the pipes before maintenance and inspection.
4. Do not touch the release-ring of push-in fitting when there is a working pressure.The lock may be released by the physical contact, and tube may fly out or slip out.
5.Frequent switchover of compressed air may generate heat, and there is arisk of causing burn injury.6.Avoid any load on PISCO products, such as a tensile strength, twistingand bending. Otherwise, there is a risk of causing damage to the products.7.As for applications where threads or tubes swing / rotate, use RotaryJoints, High Rotary Joints or Multi-Circuit Rotary Block only. The otherPISCO products can be damaged in these applications.8.
Use only Die Temperature Control Fitting Series, Tube Fitting Stainless SUS316Series, Tube Fitting Stainless SUS316 Compression Fitting Series or Tube FittingBrass Series under the condition of over 60℃(140°F) water or thermal oil. OtherPISCO products can be damaged by heat and hydrolysis under the condition above.
9. As for the condition required to dissipate static electricity or provide an antistaticperformance, use EG series fitting and antistatic products only, and do not use other PISCOproducts. There is a risk that static electricity can cause system defects or failures.
10.Use only Fittings with a characteristic of spatter-proof such as Anti-spatter or Brass series in a place where flame and weld spatter isproduced. There is a risk of causing fire by sparks.11.
Turn off the power supply to PISCO products, and make sure there isno residual air pressure in the pipes and equipment before maintenance.Follow the instructions below in order to ensure safety.
① Make sure the safety of all systems related to PISCO products before maintenance.
② Restart of operation after maintenance shall be proceeded with care afterensuring safety of the system by preventive measures against unexpectedmovements of machines and devices where pneumatic equipment is used.
③ Keep enough space for maintenance when designing a circuit.12.Take safety measures such as providing a protection cover if there is arisk of causing damages or fires on machine / facilities by a fluid leakage.PISCO products are designed and manufactured for use in general industrial machines. Be sure to read and follow the instructions below.
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Caution1.Remove dusts or drain before piping. They may get into the peripheralmachine / facilities and cause malfunction.2.When inserting an ultra-soft tube into push-in fitting, make sure to placean Insert Ring into the tube edge. There is a risk of causing the escape oftube and a fluid leakage without using an Insert Ring.3.The product incorporating NBR as seal rubber material has a risk ofmalfunction caused by ozone crack. Ozone exists in high concentrationsin static elimination air, clean-room, and near the high-voltage motors,etc. As a countermeasure, material change from NBR to HNBR or FKM isnecessary. Consult with PISCO for more information.4. Special option“Oil-free” products may cause a very small amount of a fluidleakage. When a fluid medium is liquid or the products are required to beused in harsh environments, contact us for further information.5.In case of using non-PISCO brand tubes, make sure the tolerance of theouter tube diameter is within the limits of Table 1.●Table 1. Tube O.D. Tolerancemm size Nylon tube
Polyurethane tube inch size Nylon tube Polyurethane tube
ø1.8mm ─±0.05mm ø1/8 ±0.1mm ±0.15mm
ø3mm ─±0.15mm ø5/32 ±0.1mm ±0.15mm
ø4mm ±0.1mm ±0.15mm ø3/16 ±0.1mm ±0.15mm
ø6mm ±0.1mm ±0.15mm ø1/4 ±0.1mm ±0.15mm
ø8mm ±0.1mm ±0.15mm ø5/16 ±0.1mm ±0.15mm
ø10mm ±0.1mm ±0.15mm ø3/8 ±0.1mm ±0.15mm
ø12mm ±0.1mm ±0.15mm ø1/2 ±0.1mm ±0.15mm
ø16mm ±0.1mm ±0.15mm ø5/8 ±0.1mm ±0.15mm
6. Instructions for Tube Insertion①Make sure that the cut end surface of the tube is at right angle withouta scratch on the surface and deformations.② When inserting a tube, the tube needs to be inserted fully into the push-in fitting until the tubing edge touches the tube end of the fitting asshown in the figure below. Otherwise, there is a risk of leakage.Tube endSealingTube is not fully inserted up to tube end.③After inserting the tube, make sure it is inserted properly and not to bedisconnected by pulling it moderately.※.
When inserting tubes, Lock-claws may be hardly visible in the hole, observedfrom the front face of the release-ring. But it does not mean the tube willsurely escape. Major causes of the tube escape are the followings;
①Shear drop of the lock-claws edge②The problem of tube diameter (usually small)Therefore, follow the above instructions from ① to ③, even lock-clawsis hardly visible.htt p: / / w ww.pisco.com
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7. Instructions for Tube Disconnection①
Make sure there is no air pressure inside of the tube, before disconnecting it.
②Push the release-ring of the push-in fitting evenly and deeply enough topull out the tube toward oneself. By insufficient pushing of the release-ring, the tube may not be pulled out or damaged by scratch, and tubeshavings may remain inside of the fitting, which may cause the leakagelater.8. Instructions for Installing a fitting① When installing a fitting, use proper tools to tighten a hexagonal-columnor an inner hexagonal socket. When inserting a hex key into the innerhexagonal socket of the fitting, be careful so that the tool does nottouch lock-claws. The deformation of lock-claws may result in a poorperformance of systems or an escape of the tube.②Refer to Table 2 which shows the recommended tightening torque. Donot exceed these limits to tighten a thread. Excessive tightening maybreak the thread part or deform the gasket and cause a fluid leakage.Tightening thread with tightening torque lower than these limits maycause a loosened thread or a fluid leakage.③Adjust the tube direction while tightening thread within these limits,since some PISCO products are not rotatable after the installation.●Table 2: Recommended tightening torque / Sealock color / GasketmaterialsThread type Thread size Tightening torque Sealock color Gasket materials
Metric thread
M3 ×0.5 0.7N·m─SUS304
NBR
M5 ×0.8 1.0 ~ 1.5N·m
M6 ×1 2 ~ 2.7N·m
M3 ×0.5 0.5 ~ 0.6N·m
POM
M5 ×0.8 1 ~ 1.5N·m
M6 ×0.75 0.8 ~ 1N·m
M8 ×0.75 1 ~ 2N·m
Taper pipe thread
R1/8 7 ~ 9N·m
White ─R1/4 12 ~ 14N·m
R3/8 22 ~ 24N·m
R1/2 28 ~ 30N·m
Unified thread No.10-32UNF 1.0 ~ 1.5N·m─SUS304、NBR
National pipe
thread taper
1/16-27NPT 7 ~ 9N·m
White ─1/8-27NPT 7 ~ 9N·m 1/4-18NPT 12 ~ 14N·m
3/8-18NPT 22 ~ 24N·m
1/2-14NPT 28 ~ 30N·m
※ These values may differ for some products. Refer to each specification as well.9. Instructions for removing a fitting①When removing a fitting, use proper tools to loosen a hexagonal-columnor an inner hex bolt.②Remove the sealant stuck on the mating equipment. The remainedsealant may get into the peripheral equipment and cause malfunctions.10.
Arrange piping avoiding any load on fittings and tubes such as twist,tensile, moment load, shaking and physical impact. These may causedamages to fittings, tube deformations, bursting and the escape of tubes.
Safety Instructions
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