Vacon 100 HVAC Instructions for use

vacon 100 hvac
ac drives
application manual
®

PREFACE
Document ID: DPD01696K
Date: 11.04.2016
Software version: FW0065V032
ABOUT THIS MANUAL
This manual is copyright of Vacon Ltd. All Rights Reserved. The manual is subject to change
without prior notice.
In this manual, you can read about the functions of the Vacon®AC drive and how to use the
drive. The manual has the same structure than the menu of the drive (chapters 1 and 4-8).
Chapter 1, Quick Startup Guide
•How to start the work with the control panel.
Chapter 2, Wizards
•Setting up an application quickly.
Chapter 3, User Interfaces
•The display types and how to use the control panel.
•The PC tool Vacon Live.
•The functions of the fieldbus.
Chapter 4, Monitoring menu
•Data on the monitoring values.
Chapter 5, Parameter menu
•A list of all the parameters of the drive.
Chapter 6, Diagnostics menu
Chapter 7, I/O and Hardware menu
Chapter 8, User settings, favourites and user level menus
Chapter 9, Monitoring value descriptions
Chapter10, Parameter descriptions
•How to use the parameters.
•Digital and analogue input programming.
•Application-specific functions.
PREFACE VACON · 3
24-HOUR SUPPORT [phone] · EMAIL: [email protected]

Chapter 11, Fault tracing
•The faults and their causes.
•Resetting the faults.
This manual includes a large quantity of parameter tables. These instructions tell you how to
read the tables.
Index Min Max Unit Default ID DescriptionParameter
A
I
B C D E F G H
A. The location of the parameter in the
menu, that is, the parameter number.
B. The name of the parameter.
C. The minimum value of the parameter.
D. The maximum value of the parameter.
E. The unit of the value of the parameter.
The unit shows if it is available.
F. The value that was set in the factory.
G. The ID number of the parameter.
H. A short description of the values of the
parameter and/or its function.
I. When the symbol shows, you can find
more data about the parameter in
Chapter Parameter descriptions.
NOTE! You can download the English and French product manuals with applicable safety, warning and caution
information from http://drives.danfoss.com/knowledge-center/technical-documentation/.
REMARQUE Vous pouvez télécharger les versions anglaise et française des manuels produit contenant l'en-
semble des informations de sécurité, avertissements et mises en garde applicables sur le site http://
drives.danfoss.com/knowledge-center/technical-documentation/.
VACON · 4 PREFACE
TEL. [phone] · FAX [phone]

FUNCTIONS OF THE VACON®AC DRIVE
•Wizards for startup, PID control, multipump and fire mode to make the commissioning
easy.
•The Funct button for an easy change between the local and the remote control place. The
remote control place can be I/O or fieldbus. You can make a selection of the remote
control place with a parameter.
•Run interlock input (Damper interlock). Drive does not start before this input is activated.
•A control page to operate and monitor of the most important values quickly.
•Different pre-heat modes to prevent condensation problems.
•A maximum output frequency of 320 Hz.
•A Real time clock and timer functions (an optional battery is necessary). It is possible to
program 3 time channels to get different functions on the drive.
•An external PID controller is available. You can use it, for example, to control a valve with
the I/O of the AC drive.
•A sleep mode function that automatically enables and disables the operation of the drive
to save energy.
•A 2-zone PID controller with 2 different feedback signals: minimum and maximum
control.
•2 setpoint sources for the PID control. You can make the selection with a digital input.
•A function for PID setpoint boost.
•A feedforward function to make the response to the process changes better.
•A process value supervision.
•A multipump control.
•A pressure loss compensation to compensate pressure losses in the pipework for
example when the sensor is incorrectly placed near the pump or fan.
PREFACE VACON · 5
24-HOUR SUPPORT [phone] · EMAIL: [email protected]

VACON · 6
TEL. [phone] · FAX [phone]

TABLE OF CONTENTS
Preface
About this manual 3
Functions of the Vacon®AC drive 5
1 Quick Startup Guide 11
1.1 Control panel and keypad 11
1.2 The displays 11
1.3 First start-up 12
1.4 Description of the applications 13
1.4.1 Vacon HVAC application 13
2 Wizards 20
2.1 PID mini-wizard 20
2.2 Multi-pump mini-wizard 21
2.3 Fire mode wizard 22
3 User interfaces 24
3.1 Navigation on the keypad 24
3.2 Using the graphical display 26
3.2.1 Editing the values 26
3.2.2 Resetting a fault 29
3.2.3 The Funct button 29
3.2.4 Copying the parameters 33
3.2.5 Comparing the parameters 35
3.2.6 Help texts 36
3.2.7 Using the Favourites menu 37
3.3 Using the text display 37
3.3.1 Editing the values 38
3.3.2 Resetting a fault 39
3.3.3 The Funct button 39
3.4 Menu structure 42
3.4.1 Quick setup 43
3.4.2 Monitor 43
3.5 Vacon Live 44
4 Monitoring menu 46
4.1 Monitor group 46
4.1.1 Multimonitor 46
4.1.2 Basic 47
4.1.3 Timer functions monitoring 49
4.1.4 PID1 controller monitoring 50
4.1.5 PID2 controller monitoring 51
4.1.6 Multi-pump monitoring 51
4.1.7 Fieldbus process data monitoring 52
5 Parameters menu 53
5.1 Group 3.1: Motor settings 53
5.2 Group 3.2: Start/stop setup 56
TABLE OF CONTENTS VACON · 7
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5.3 Group 3.3: Control reference settings 58
5.4 Group 3.4: Ramp and brakes setup 60
5.5 Group 3.5: I/O configuration 61
5.6 Group 3.6: Fieldbus data mapping 69
5.7 Group 3.7: Prohibit frequencies 70
5.8 Group 3.8: Limit supervisions 71
5.9 Group 3.9: Protections 72
5.10 Group 3.10: Automatic reset 74
5.11 Group 3.11: Timer functions 75
5.12 Group 3.12: PID-controller 1 78
5.13 Group 3.13: PID-controller 2 83
5.14 Group 3.14: Multipump 86
5.15 Group 3.16: Fire mode 87
5.16 Group 3.17: Application settings 88
5.17 Group 3.18: kWh pulse output settings 88
6 Diagnostics menu 89
6.1 Active faults 89
6.2 Reset faults 89
6.3 Fault history 89
6.4 Total counters 90
6.5 Trip counters 91
6.6 Software info 92
7 I/O and hardware menu 93
7.1 Basic I/O 93
7.2 Option board slots 95
7.3 Real time clock 96
7.4 Power unit settings 96
7.5 Keypad 98
7.6 Fieldbus 98
8 User settings, favourites and user level menus 99
8.1 User settings 99
8.1.1 Parameter backup 100
8.2 Favourites 101
8.2.1 Adding an item to the Favourites 101
8.2.2 Removing an item from the Favourites 102
8.3 User levels 103
8.3.1 Changing the access code of the user levels 103
9 Monitoring value descriptions 105
9.1 Basic 105
9.2 Timer functions 107
9.3 PID1 Controller 108
9.4 PID2 Controller 109
9.5 Multi-pump 109
9.6 Fieldbus data 110
VACON · 8 TABLE OF CONTENTS
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10 Parameter descriptions 112
10.1 Motor settings 112
10.1.1 Motor nameplate parameters 112
10.1.2 Motor control parameters 113
10.2 Start/Stop setup 117
10.3 References 124
10.3.1 Frequency reference 124
10.3.2 Preset frequencies 125
10.3.3 Motor potentiometer parameters 127
10.4 Ramps and brakes setup 128
10.5 I/O configuration 131
10.5.1 Programming of digital and analogue inputs 131
10.5.2 Digital inputs 137
10.5.3 Analogue inputs 142
10.5.4 Digital outputs 143
10.5.5 Analogue outputs 145
10.6 Fieldbus data map 148
10.7 Prohibit frequencies 149
10.8 Limit supervisions 151
10.9 Protections 152
10.9.1 Motor thermal protections 153
10.9.2 Motor stall protection 155
10.9.3 Underload (Dry pump) protection 157
10.10 Automatic reset 160
10.11 Timer functions 162
10.11.1 Timer functions 162
10.12 PID controller 1 166
10.12.1 Basic settings 166
10.12.2 Setpoints 168
10.12.3 Feedback 169
10.12.4 Feedforward 170
10.12.5 Process supervision 171
10.12.6 Pressure loss compensation 173
10.13 PID controller 2 174
10.13.1 Basic settings 174
10.14 Multi-pump function 175
10.15 Fire mode 183
10.16 Application settings 186
10.17 kWh Pulse output 186
TABLE OF CONTENTS VACON · 9
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11 Fault tracing 187
11.1 A fault comes into view 187
11.1.1 Resetting with the Reset button 187
11.1.2 Resetting with a parameter in the graphical display 187
11.1.3 Resetting with a parameter in the text display 188
11.2 Fault history 189
11.2.1 Examining the Fault history in the graphical display 189
11.2.2 Examining the Fault history in the text display 190
11.3 Fault codes 192
VACON · 10 TABLE OF CONTENTS
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