Pit Boss Navigator PB850G User manual

MODEL / MODÈLE / MODELO: PB850G
PART / PIÈCE / PARTE: 10527, 10547
300522
    
IMPORTANT, READ CAREFULLY, RETAIN FOR FUTURE
REFERENCE. MANUAL MUST BE READ BEFORE OPERATING!
      
IMPORTANT, PRENEZ CONNAISSANCE DE CE DOCUMENT ET
CONSERVEZ-LE POUR RÉFÉRENCE ULTÉRIEURE. VOUS DEVEZ
LIRE CE GUIDE AVANT D’UTILISER LE BARBECUE!
      
IMPORTANTE, LEER DETENIDAMENTE, CONSERVAR PARA
REFERENCIA FUTURA. LEA EL MANUAL ANTES DEL USO!
For outdoor nd household use onl Not for commercl use
Réservéà l'use extéreur et résdentel unquement Non destnéà un use commercl
Solo pr uso doméstco  en el exteror No pto pr uso comercl
WARNING Plese red the entre mnul
before nstllton nd use of ths electrc,
pellet fuel-burnn pplnce Flure to
follow these nstructons could result n
propert dme, bodl nur or even
deth Contct locl buldn or fre offcls
bout restrctons nd nstllton nspecton
requrements n our re
AVERTISSEMENT  Veullez lre l’ntérlté du
mnuel vnt l’nstllton et l’utlston de cet
pprel électrque  combuston de rnulés
de bos Le non-respect de ces nstructons
peut entrîner des dommes mtérels,
des dommes corporels ou même l mort
Contctez les utortés locles compétentes
concernnt les restrctons et les exences
d'nspecton en vueur dns votre réon
ADVERTENCIA Le todo el mnul ntes
de nstlr  usr est undd que funcon
con electrcdd  combustón de pellets
S no se suen ests nstruccones, pueden
producrse dños mterles, lesones
corporles o ncluso l muerte Pr consultr
ls restrccones  requstos de nspeccón
de ls nstlcones de su zon, pónse en
contcto con los encrdos de edfco o el
Deprtmento de Bomberos
 
 '
  

ENGLISH
2
Parts & Specs...................................................................... 3
Assembly Preparation...................................................... 5
Assembly Instructions
Securing Feet To Support Legs..................................................5
Securing Support Plates and Caster Wheels..........................5
Securing Support Plates and Wheels.......................................6
Securing Support Plate To Support Legs For Wheels...........6
Securing Support Plate To Support Legs For Casters...........6
Mounting Main Barrel To The Cart........................................... 7
Securing Support Plates To The Grill........................................ 7
Installing The Lid Stopper .......................................................... 7
Installing The Lid Handle............................................................ 7
Installing The Flame Broiler Components...............................8
Installing Flame Broiler Adjusting Bar.....................................8
Installing The Side Shelf .............................................................8
Securing The Front Shelf Brackets............................................9
Installing The Front Shelf...........................................................9
Installing The Grill Cooking Components ...............................9
Installing Grease Bucket .......................................................... 10
Connecting To A Power Source................................................ 10
  
COPYRIGHT NOTICE
Copyright 2020. All right reserved. No part of this manual may be
copied, transmitted, transcribed, stored in a retrieval system, in any
form or by any means without expressed written permission of,
Dansons
3411 North 5th Avenue, Suite 500, Phoenix, ,  85013
[e-mail] | [e-mail]
www.pitboss-grills.com
Customer Service
Monday through Sunday, 4am - 8pm PST (EN/FR/ES)
Toll-Free: 1-877-303-3134, Fax: [phone]

ENGLISH
3
  
Part# Description
1 Lid Stopper (x1)
2 Lid Handle (x1)
3 Lid Handle Bezel (x2)
4 Main Barrel/Hopper Assembly (x1)
5 Flame Broiler Adjusting Bar (x1)
6 Flame Broiler Adjusting Bar Handle (x1)
7 Flame Broiler Slider (x1)
8 Flame Broiler Main Plate (x1)
9 Left Front Leg (x1)
10 Left Back Leg (x1)
11 Right Front Leg (x1)
12 Right Back Leg (x1)
13 Left Front Leg Trim Piece (x1)
14 Left Back Leg Trim Piece (x1)
15 Swivel Caster with Brake (x2)
16 Wheel (x2)
17 Right Bottom Support Plate (x1)
18 Left Bottom Support Plate (x1)
19 Short Support Plate (x2)
20 Front Long Support Plate (x1)
21 Back Long Support Plate (x1)
22 Front Shelf (x1)
23 Front Shelf Bracket Right (x1)
24 Front Shelf Bracket Left (x1)
25 Grease Bucket (x1)
26 Right Side Table (x1)
27 Cooking Grid A (x1)
28 Cooking Grid B (x2)
29 Warming Rack (x1)
30 Meat Probe (x1)
Part# Description
A Screw (x18)
B Washer (x18)
C Locking Washer (x18)
D Screw (x30)
E Screw (x4)
F Wheel Axle Pin (x2)
G Wheel Cotter Pin (x2)
H Wheel Washer (x2)
NOTE: Due to ongoing product development, parts are subject to change without notice. Contact
Customer Service if parts are missing when assembling the unit.
   
110120, 60, 250, 3  
Diagram Illustration on next page.
MODEL UNIT ASSEMBLED (WxHxD) UNIT WEIGHT COOKING AREA TEMP. RANGE DIGITAL FEATURES

850
1,472mm x 1,195mm x 940mm
/ 57.9” x 47” x 37”
74.5 kg /
164.24 lb
Main - 3,825.8 cm / 593 sq. in.
Upper Rack - 1,845.2 cm / 286 sq. in.
TOTAL - 5,671 cm / 879 sq. in.
82-260°C
/ 180-500°F
Ten temperature
presets, start-up and
cool-down cycles,
electric igniter

ENGLISH
4
  


 




1
2
5
43
13
12
14
16
19
18
20
22
24 25
23
21
910
7
8
11
6
17
29
27
28
3
26
28
15
30

ENGLISH
5
 
IMPORTANT: It is advised to read each step entirely before starting assembly on instructions. Do not tighten screws
completely until all screws for that step have been installed. Hardware combination involving a locking washer and
washer should be installed with the locking washer closest to the head of the screw.
1.     
Parts Required:
1 x Left Front Leg (#9)
1 x Left Back Leg (#10)
1 x Left Front Leg Trim Piece (#13)
1 x Left Back Leg Trim Piece (#14)
6 x Screw (#D)
Installation:
• Use three screws to attach the Left Front Leg Trim Piece to the Left Front
Leg for locking caster wheel. Continue to install the Left Back Leg for locking
caster wheel and Left Back Leg Trim Piece.
2.      
Parts Required:
1 x Left Front Leg (#9)
1 x Left Back Leg (#10)
1 x Left Bottom Support Plate (#18)
1 x Short Support Plate (#19)
2 x Swivel Caster with Brake (#15)
8 x Screw (#D)
Installation:
• Install one Short Support Plate to the side of the unit between of a Front and
Back Support Legs using four screws. Repeat the same installation to mount
the Bottom Support Plate to the same legs.
• Insert each Locking Caster Wheel into the Bottom of each Support Leg by
hand-tightening into the hole. Ensure the Locking Caster Wheel is inserted
completely by ensuring it cannot rotate any further.
NOTE: Make sure Bottom Support Plate is facing up with correct direction.
 
Parts are located throughout the shipping carton, including underneath the grill. Inspect the grill, parts, and hardware blister
pack after removing from the protective shipping carton. Discard all packaging materials from inside and outside of the grill
before assembly, then review and inspect all parts by referencing the parts list. If any part is missing or damaged, do not attempt
to assemble. Shipping damage is not covered under warranty. Contact your dealer or Pit Boss®Customer Service for parts: Monday
through Sunday, 4am - 8pm PST (EN/FR/ES).
[e-mail] | Toll-Free: 1-877-303-3134 | Toll-Free Fax: [phone]
IMPORTANT: To ease installation and avoid injury, use two people when assembling this appliance.
Tools required for assembly: screwdriver and level. Tools not included.
1
9
10
13
14
2
19
9
10
18
15
15

ENGLISH
6
3.     
Parts Required:
1 x Right Front Leg (#11)
1 x Right Back Leg (#12)
1 x Right Bottom Support Plate (#17)
1 x Short Support Plate (#19)
2 x Wheel (#16)
8 x Screw (#D)
2 x Wheel Axle Pin (#F)
2 x Wheel Cotter Pin (#G)
2 x Wheel Washer (#H)
Installation:
• Install one Short Support Plate to the side of the unit between of a Front
and Back Support Legs using four screws. Repeat the same installation
to mount the Bottom Support Plate to the same legs.
• Attach the large Wheel to the Support Leg by inserting the Wheel Axle
Pin through the Wheel Support Leg hole, then secure using the Wheel
Cotter Pin. Repeat installation for other Wheel on the same side.
NOTE: Make sure Bottom Support Plate is facing up with correct direction.
4.        
Parts Required:
1 x Front Long Support Plate (#20)
1 x Back Long Support Plate (#21)
4 x Screw (#D)
Installation:
• Secure one Long Support Plate to one Support Leg for Wheel using two
screws. Ensure the flat side of the Support Plate is facing outwards.
Repeat the same installation to mount the other Long Support Plate to
the other Support Leg.
5.        
Parts Required:
4 x Screw (#D)
Installation:
• Next, Secure the Long Support Plates to the Support Legs for Caster
Wheel. Secure using two screws for each plate.
5
3
12 11
19
17
16
16




4
21
20

ENGLISH
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6.      
Parts Required:
1 x Main Barrel (#4)
12 x Screw (#A)
12 x Washer (#B)
12 x Locking Washer (#C)
Installation:
• Prepare the Main Barrel to be mounted to the Cart. Carefully, lift the Cart
into an upright position with the wheels on the bottom. Position the
Cart next to the Main Barrel, with both facing the same direction. Lock
the Caster Wheels on the Cart. Using a second person, prepare to lift the
Main Barrel onto the Cart. With one person lifting from the hopper side,
and the other person lifting from the opposing barrel end, carefully lift
the Main Barrel, and slowly lower onto the Cart. Note illustration 6A.
• Next, open the Main Barrel lid. Adjust the rotation as needed to align
the screw holes of the Main Barrel to the Cart. Once placed, secure each
leg to the Main Barrel using three screws, washers, and locking washers.
Note illustration 6B.
7.      
Parts Required:
4 x Screw (#E)
Installation:
• Secure each Long Support Plate to the Main Barrel using two screws .
8.    
Parts Required:
1 x Lid Stopper (#1)
Installation:
• Secure the Lid Stopper onto the top of the Main Barrel using the pre-
installed screw on top of the Main Barrel.
9.    
Parts Required:
1 x Lid Handle (#2)
2 x Lid Handle Bezel (#3)
Installation:
• Remove the pre-installed screws from the Lid Handle. From inside the
barrel lid, insert one screw protrude to the outside. Add a Bezel on
the screw. Then hand-tighten the screw (from the inside) into the Lid
Handle. Repeat for other side.
6
4
6


7
8
1
92
33

ENGLISH
8
10.     
Parts Required:
1 x Flame Broiler Main Plate (#8)
1 x Flame Broiler Slider (#7)
Installation:
• Insert the Flame Broiler Main Plate into the main grill. Rest the Flame
Broiler Main Plate on the built-in ledge (on the inside right) of the
Main Grill that directs grease towards the grease bucket spout. Slide
the entire piece to the left side, and the two slots on the Flame Broiler
Main Plate will fit into the rounded ledge above the burn pot. It will sit
slightly at a downward angle. Note illustration 10A.
IMPORTANT: If the Main Plate is resting on the base of the Barrel,
it is installed incorrectly. Poor installation may result in damage to
your Main Grill Barrel.
• Place the Flame Broiler Slider on top of the Flame Broiler Main Plate
covering the slotted openings. Ensure the raised tab is on the left
and the two pins at the bottom of the Flame Broiler Slider place into
the holes of the Flame Broiler Main Plate to easily adjust for direct and
indirect flame when cooking. Both flame broiler parts are lightly
coated with oil to avoid rusting when shipped. Note illustration 10B.
NOTE: To maintain the searing and grilling performance of your cooking
grids, regular care and maintenance Is required. See Owner's Manual.
11.     
Parts Required:
1 x Flame Broiler Adjusting Bar (#5)
1 x Flame Broiler Adjusting Bar Handle (#6)
Installation:
• Insert the Flame Broiler Adjusting Bar through the opening hole on
the left side of the Main Barrel. Add the Flame Broiler Adjusting Bar
Handle on the end outside the Barrel. Next, slide the notched end of the
Adjusting Bar into the locking tab on the Flame Broiler Slider, giving you
adjustable access to the Flame Broiler Slider on the Main Plate.
12.    
Parts Required:
1 x Side Table (#26)
2 x Screw (#A)
2 x Washer (#B)
2 x Locking Washer (#C)
Installation:
• Loosen the two pre-installed screws from the side of the Main Barrel.
Hook up the Side Shelf on the screws first then secure the two pre-
loosened screws into place.
• From underneath, secure the Side Shelf to the side panel of the Main
Barrel using two screws, washers, and locking washers.
10 7
8
10
8
12 26

11


6
5
5



ENGLISH
9
13.     
Parts Required:
1 x Front Shelf Bracket Right (#23)
1 x Front Shelf Bracket Left (#24)
4 x Screw (#A)
4 x Washer (#B)
4 x Locking Washer (#C)
Installation:
• Secure each Front Shelf Support Bracket onto the Front Support Leg by
using two screws, washers and locking washers.
14.    
Parts Required:
1 x Front Shelf (#22)
Installation:
• Place the Front Shelf on the Front Shelf Support Brackets. Note
illustration 14A as unfolded Front Shelf.
• Note illustration 14B as folded Front Shelf.
• Front Shelf can also be placed on the Bottom Support Plates and be used
as Bottom Plate. Note illustration 14C.
15.     
Parts Required:
1 x Cooking Grid A (#27)
2 x Cooking Grid B (#28)
1 x Porcelain-Coated Steel Upper Warming Rack (#29)
Installation:
• Place the Cooking Grids, side by side, on the grid ledge inside the Main Grill.
• Place the Upper Cooking Rack on the upper ledge inside the Main Grill.
The Warming Rack will lock into place.
13
24
23


14
14
14
22
22
22
15
28
28
29
27

ENGLISH
10
16.    
Parts Required:
1 x Grease Bucket (#25)
Installation:
• Place the Grease Bucket on the spout hook on the end of the Main Barrel.
Ensure it is level to avoid grease spills.
• The unit is now completely assembled.
17.     
NOTE: Before plugging your Pit Boss®into any electrical outlet, ensure
the temperature dial is in the OFF position.
•  
This appliance requires 110-120 volt, 60hz, 250w, 5 amp service. It must
be a 3-prong grounded plug. Ensure grounded end is not broken off
before use. The control uses a 5 amp, 110-120 volt, fast-blow fuse to
protect the board from the igniter.
•  
This appliance will work on most GFCI outlets, with a recommended
size of 15 amp service. If your GFCI outlet is highly sensitive to power
surges, it will likely trip during the start-up phase of operation. During
the start-up phase, the igniter draws 200-700 watts of electricity, which
can be too much power for a GFCI outlet to handle. Each time it trips, it
increases in sensitivity. If the GFCI keeps tripping, replace the outlet or
change to a non-GFCI outlet.
•   
Disconnect the igniter from the main wiring harness. Use the manual
start-up procedure. A Pit Boss®unit can operate using a 12 volt, 100 watt
inverter plugged into your automobile outlet. To use the automatic
igniter, it is recommended to use a minimum of a 1000 watt inverter.
IMPORTANT: Disconnect unit from power source when not in use.
Refer to Owner's Manual for Operating Instructions.
16
25
17
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5 