Pit Boss SPORTSMAN PB1230SP User manual

MODEL / MODÈLE : PB1230SP
PART / PIÈCE : 10568, 10533
300522
    
IMPORTANT, READ CAREFULLY, RETAIN FOR FUTURE
REFERENCE. MANUAL MUST BE READ BEFORE OPERATING!
    
IMPORTANT, PRENEZ CONNAISSANCE DE CE DOCUMENT ET
CONSERVEZ-LE POUR RÉFÉRENCE ULTÉRIEURE. VOUS DEVEZ
LIRE CE GUIDE AVANT D’UTILISER LE BARBECUE!
For outdoor nd household use onl Not for commercl use
Réservéà l'use extéreur et résdentel unquement Non destnéà un use commercl
WARNING Plese red the entre mnul
before nstllton nd use of ths electrc,
pellet fuel-burnn pplnce Flure to
follow these nstructons could result
n propert dme, bodl nur or
even deth Contct locl buldn or fre
offcls bout restrctons nd nstllton
nspecton requrements n our re
AVERTISSEMENT  Veullez lre l’ntérlté
du mnuel vnt l’nstllton et
l’utlston de cet pprel électronque 
rnules Le non-respect de ces nstructons
peut entrîner des dommes ux
bens, des blessures ou même l mort
Communquez vec les utortés locles
en mtère d’ncende et de btment
concernnt les restrctons et les exences
d’nstllton dns votre réon
 
  

ENGLISH
2
  
COPYRIGHT NOTICE
Copyright 2020. All right reserved. No part of this manual may be
copied, transmitted, transcribed, stored in a retrieval system, in any
form or by any means without expressed written permission of,
Dansons
3411 North 5th Avenue, Suite 500, Phoenix, ,  85013
[e-mail] | [e-mail]
www.pitboss-grills.com
Customer Service
Monday through Sunday, 4am - 8pm PST (EN/FR/ES)
Toll-Free: 1-877-303-3134, Fax: [phone]
Parts & Specs...................................................................... 3
Assembly Preparation...................................................... 5
Assembly Instructions
Connecting the Wheel To The Support Leg............................5
Installing The Bottom Shelf.......................................................6
Securing Cart Front/Back Panel ................................................6
Securing Cart Bar / Cylinder Support Bracket........................6
Installing The Hopper Handle ................................................... 7
Securing The Lid Stopper ........................................................... 7
Mounting The Cart To The Main Barrel................................... 7
Installing The Cooking Components .......................................8
Securing The Chimney.................................................................9
Mounting The Side Shelf, Serving Tray ...................................9
Placing The Grease Bucket /Tray ..............................................9
Attaching Cylinder Wire Retainer........................................... 10
Installing The Upper Cooking Rack ........................................10
Installing The Spice Box/ Bottle Opener...............................10
Installing The Battery................................................................ 10
Connecting To A Power Source.................................................11

ENGLISH
3
  
Part# Description
1Porcelain-Coated Steel Upper Cooking Rack (x2)
2Porcelain-Coated Cast-Iron Cooking Grid (x4)
3Lid Stopper (x2)
4Flame Broiler Slider (x1)
5Flame Broiler Main Plate (x1)
6-1 Smoke Adjusting Bar Handle (x1)
6-2 Smoke Adjusting Bar (x1)
7Bottle Opener (x1)
8Hopper Handle (x1)
9Main Barrel / Hopper Assembly (x1)
10 Spice Box (x1)
11 Grease Bucket (x1)
12 Grease Tray (x1)
13-1 Support Leg for Caster / Front (x1)
13-2 Support Leg for Caster / Back (x1)
14 Cart Bar A (x2)
15 Cart Bar B (x2)
16 Wheel (x2)
17-1 Support Leg / Front (x1)
17-2 Support Leg / Back (x1)
18 Cart Bottom Shelf (x1)
19 LP Gas Cylinder Wire Retainer (x1)
20 LP Gas Cylinder Support Bracket (x1)
21 Cart Front / Back Panel (x2)
22 Side Shelf Handle (x1)
23 Serving Tray (x1)
24 Serving Tray Handle (x2)
25 Heat Tent (x3)
26 Chimney Stack (x1)
27 Chimney Cap (x1)
28 Meat Probe (x2)
Part# Description
AScrew (x34)
BWasher (x38)
C Locking Washer (x38)
DNut (x3)
EWheel Cotter Pin (x2)
F Wheel Washer (x2)
G Wheel Axle Pin (x2)
H Screw (x8)
I Screw (x4)
J AA Battery (x1)
NOTE: Due to ongoing product development, parts are subject to change without notice. Contact
Customer Service if parts are missing when assembling the unit.
   
110120, 60, 250, 3  
Diagram Illustration on next page.
MODEL UNIT ASSEMBLED
(WxHxD)
UNIT
WEIGHT
COOKING AREA TEMP.
RANGE
DIGITAL
FEATURES

1230
1,766mm x 1,274mm x 805mm
/ 69.5" x 50.1" x 31.7"
92.7 kg/
204.37 lb
Main Pellet - 2,580.6 cm / 400 sq. in.
Upper Rack - 1,489 cm / 230.8 sq. in.
TOTAL - 4,069.6 cm / 630.8 sq. in.
Main Gas - 2,580.6 cm / 400 sq. in.
Upper Rack - 1,489 cm / 230.8 sq. in.
TOTAL - 4,069.6 cm / 630.8 sq. in. 82-260°C
/ 180-500°F
Ten temperature
presets, start-up
cycle, electric
igniter
TOTAL GRILL - 8,139.2 cm / 1,261.6 sq. in.

ENGLISH
4
  
  
   
1
2
5
4
12
14
16
19
18
20
25
26
24
21
7
8
11
27
3
15
23
1
2
9
10
132
131
62
61
172
171
22
28

ENGLISH
5
 
IMPORTANT: It is advised to read each step entirely before starting assembly on instructions. Do not tighten screws
completely until all screws for that step have been installed. Hardware combination involving a locking washer and
washer should be installed with the locking washer closest to the head of the screw.
1.       
Parts Required:
1 x Support Leg / Front (#17-1)
1 x Support Leg / Back (#17-2)
2 x Wheel (#16)
2 x Wheel Cotter Pin (#E)
2 x Wheel Washer (#F)
2 x Wheel Axle Pin (#G)
Installation:
• Place a piece of cardboard on the floor to prevent scratching the unit and parts
during assembly. Attach the large Wheel to the Support Leg by inserting the
Wheel Axle Pin through the Wheel, Support Leg hole, then secure using the
Wheel Cotter Pin. Repeat installation for the other Wheel on same side.
 
Parts are located throughout the shipping carton, including underneath the grill. Inspect the grill, parts, and hardware blister
pack after removing from the protective shipping carton. Discard all packaging materials from inside and outside of the grill
before assembly, then review and inspect all parts by referencing the parts list. If any part is missing or damaged, do not attempt
to assemble. Shipping damage is not covered under warranty. Contact your dealer or Pit Boss®Customer Service for parts: Monday
through Sunday, 4am - 8pm PST (EN/FR/ES).
[e-mail] | Toll-Free: 1-877-303-3134 | Toll-Free Fax: [phone]
IMPORTANT: To ease installation and avoid injury, use two people when assembling this appliance.
Tools required for assembly: screwdriver and level. Tools not included.
1

16
171 172
16

 
 

ENGLISH
6
2.    
Parts Required:
1 x Cart Bottom Shelf (#18)
1 x Support Leg for Caster / Front (#13-1)
1 x Support Leg for Caster / Back (#13-2)
4 x Screw (#A)
4 x Washer (#B)
4 x Locking Washer (#C)
Installation:
• Attach the Bottom Shelf to one Support Leg by carefully aligning it into
the slotted corner of the Support Leg, then secure using one screw. Repeat
installation for the other three Support Legs to the remaining three
corners of the Bottom Shelf.
NOTE: Ensure the flat surface of the Bottom Shelf is facing up. There are
three holes in the bottom plate on one side of the big Wheel. Once the
bottom is installed incorrectly, the gas tank cannot be placed. Once the
shelf is secure, lift the cart frame into an upright position.
3.   / 
Parts Required:
2 x Cart Front / Back Panel (#21)
8 x Screw (#H)
Installation:
• Install one Long Cart Plate to the front two Support Legs of the unit.
Secure using two screws on each side. Ensure the flat side of the Support
Plate is facing outwards. Repeat the same installation to mount the
other long Support Plate to the other Support Legs.
4.    /   
Parts Required:
2 x Cart Bar A (#14)
2 x Cart Bar B (#15)
1 x LP Gas Cylinder Support Bracket (#20)
3 x Screw (#A)
7 x Washer (#B)
7 x Locking Washer (#C)
4 x Screw (#I)
Installation:
• Screw the Cart Bar A and Cart Bar B to each Support Leg using a screw,
locking washer, and washer. Note illustration 4A.
• Secure the LP Gas Cylinder Support Bracket to the Cart Bottom Shelf using
three screws, locking washers, and washers. Note illustration 4B.
2



18
18
3
21
21

20



4
4
15
14



ENGLISH
7
5.    
Parts Required:
1 x Hopper Handle (#8)
4 x Screw (#A)
4 x Washer (#B)
4 x Locking Washer (#C)
Installation:
• Secure the Hopper Handle to the Hopper using four screws, locking
washers, and washers.
6.    
Parts Required:
2 x Lid Stopper (#3)
Installation:
• Secure the Lid Stopper onto the top of the Main Barrel using the pre-
installed screw on top of the Main Barrel.
7.       
Parts Required:
1 x Main Barrel (#9)
16 x Screw (#A)
16 x Washer (#B)
16 x Locking Washer (#C)
Installation:
• Prepare the Main Barrel to be mounted to the Cart. Position the Cart
next to the Main Barrel, with both facing the same direction. Lock the
Caster Wheels on the Cart. Using a second person, prepare to lift the
Main Barrel onto the Cart. With one person lifting from the hopper side,
and the other person lifting from the opposing barrel end, carefully lift
the Main Barrel, and slowly lower onto the Cart.
• Next, open the Main Barrel lid. Adjust the rotation as needed to align
the screw holes of the Main Barrel to the Cart. Once aligned, secure each
leg to the Main Barrel using three screws, washers, and locking washers.
• Next, secure the Cart Front Panel to the Main Barrels using two screws,
washers, and locking washers. Repeat installation for Cart Back Panel.
5
8
  
6
3
3
7
7




ENGLISH
8
8.    
Parts Required:
1 x Flame Broiler Main Plate (#5)
1 x Flame Broiler Slider (#4)
1 x Flame Broiler Adjusting Bar (#6-2)
1 x Flame Broiler Adjusting Bar Handle (#6-1)
3 x Heat Tent (#25)
4 x Porcelain-Coated Casted-Iron Cooking Grids (#2)
Installation:
• Insert the Flame Broiler Main Plate into the main grill. Rest the Flame
Broiler Main Plate on the built-in ledge (on the inside right) of the
Main Grill that directs grease towards the grease bucket spout. Slide
the entire piece to the left side, and the two slots on the Flame Broiler
Main Plate will fit into the rounded ledge above the burn pot. It will sit
slightly at a downward angle. Note illustration 8A.
IMPORTANT: If the Main Plate is resting on the base of the Barrel,
it is installed incorrectly. Poor installation may result in damage to
your Main Grill Barrel.
• Place the Flame Broiler Slider on top of the Flame Broiler Main Plate
covering the slotted openings. Ensure the raised tab is on the left and
the two pins at the bottom of the Flame Broiler Slider place into the
holes of the Flame Broiler Main Plate. To Easily adjust for direct or
indirect flame when cooking. Both Flame Broiler parts are lightly coated
with oil to avoid rusting when shipped. Note illustration 8B.
NOTE: When the flame broiler slider is open, and direct flame is used
while cooking, do not leave the grill unattended for any period of time.
• Insert the Flame Broiler Adjusting Bar through the opening hole on
the left side of the Main Barrel. Add the Flame Broiler Adjusting Bar
Handle on the end outside the Barrel. Next, slide the notched end of
the Adjusting Bar into the locking tab on the Flame Broiler Slider, giving
you adjustable access to the Flame Broiler Slider on the Main Plate. Note
illustration 8C.
• Place the three Heat Tents on the top of the burner. Note illustration 8D.
• Place the Cooking Grids, side-by-side, on the grid ledge inside the main
grill. Note illustration 8E.
NOTE: To maintain the searing and grilling performance of your cooking
grids, regular care and maintenance Is required. See Owner's Manual.
8 5
8
25
8
8
5
4
2
2
8




62
62
61

ENGLISH
9
9.   
Parts Required:
1 x Chimney Stack (#26)
1 x Chimney Cap (#27)
3 x Screw (#A)
3 x Locking Washer (#C)
3 x Washer (#B)
3 x Nut (#D)
Installation:
• Locate the chimney opening on the backside of the gas barrel. From the
inside of the gas barrel, insert the Chimney Stack through the opening.
Insert a washer, locking washers, and screw into each hole from the
outside of the gas barrel, but fasten only half-way, Once all three screws
are partially installed, secure the screws completely. Note illustration 9A.
• Next, twist the Chimney Cap onto the top of the Chimney Stack. Note
illustration 9B.
NOTE: Adjust the Chimney Cap to affect the airflow inside the main
grill. If cooking at low temperature, keep the cap more open. Ensure the
Chimney Cap allows for air to escape.
10.     ,  
Parts Required:
2 x Serving Tray Handle (#24)
1 x Serving Tray (#23)
1 x Side Shelf Handle (#22)
4 x Screw (#A)
4 x Locking Washer (#C)
4 x Washer (#B)
Installation:
• Mount the Side Shelf Handle onto the Main Barrel using four screws,
locking washers, and washers.
• Mount Serving Tray Handles to Serving Tray using the two pre-installed
screws on each handle. Place the Serving Tray onto the Side Shelf Handle. It
will rest directly on the frame of the Side Shelf Handle.
IMPORTANT: Avoid using the side shelf handle to move or lift the grill.
The weight of the unit will cause the side shelf handle to bend or break,
which is not covered by warranty.
11.    /
Parts Required:
1 x Grease Tray (#12)
1 x Grease Bucket (#11)
Installation:
• Slide the Grease Tray into the bottom of the barrel.
• Place the Grease Bucket on the spout hook on the bottom of the Main
Barrel. Ensure it is level to avoid grease spills.
9


26

26
9
27
10
23
24
24
22
23


11
12
11

ENGLISH
10
12.    
Parts Required:
1 x LP Gas Cylinder Wire Retainer (#19)
Installation:
• Insert one end of LP Gas Cylinder Wire Retainer (not flattened) into the hole
for the Front Support Leg and the other end into the Back Support Leg.
13.     
Parts Required:
2 x Porcelain-Coated Upper Cooking Rack (#1)
Installation:
• Place the Upper Cooking Rack on the upper ledge inside the Main Grill. The
Cooking Rack will lock into place.
14.    /  
Parts Required:
1 x Spice Box (#10)
1 x Bottle Opener (#7)
Installation:
• Remove the top two pretightened screws from SPice Box mounting
position on the side of the Hopper. Hang the Spice Box on the step screw
below the Hopper. then use the two screws just removed to lock the
Spice Box to the Hopper. Note illustration 14A.
• Remove the two pre-mounted screws for the Bottle Opener on the side
of the Hopper. Install the Bottle Opener in the same location using the
two screws previouisly removed. Note illustration 14B.
15.   
Parts Required:
1 x Battery (#J)
Installation:
• Unscrew igniter cap from control panel. Insert Battery into battery slot with
positive end (+) facing outward. Screw cap back onto panel.
14
15

14
10
7
Insert one end of LP gas cylinder wire retainer (not flattened)
into the hole for the front support leg and the other end
into the back support leg
12
19
19
Place the upper cooking rack on the
upper ledge inside the main grill.
The cooking rack will lock into
place.
13
1
1