PizzaGroup Baby Series User manual

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IN NS ST TR RU UC CT TI IO ON N M MA AN NU UA AL L
BABY OVENS
BABY – BABY 3T
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Reseller Stamp for
Warranty

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The equipment is constructed and tested in accordance with the safety
regulations indicated in the reference European directives.
This manual is for people who are going to install, use or service the
kneading machine so they mayget the very best out of it.
In the case of questions about the contents or for any other clarification,
contact the manufacturer or authorized technical assistance centre,
providing the number of the section and topic needing clarification.
It is important to keep this manual with the oven, even if it is moved
elsewhere or changes hands, so it may be consulted whenever needed,
using the information it contains which is necessary to ensure working
under safe conditions.
In addition, this document is the property in legal terms, and it is
prohibited to tamper with or translate its contents, or distribute it to third
parties without authorization.
The technical information, graphic representations and specifications
contained in this manual are not to be distributed.
The manufacturer is not obliged to advise of any subsequent changes to
the product.
© Copyright 2008

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INDEX
1 INTRODUCTION
1.1 SYMBOLS
1.2 INTENDED USE
1.3 PURPOSE AND CONTENTS OF MANUAL
1.4 CONSERVATION OFTHIS MANUAL
1.5 MANUALUPDATING
1.6 GENERAL INFORMATION
1.7 RELEVANT SAFETYANDACCIDENT PREVENTION REGULATION TO
BE ADHEREDTO
1.8 LEGALWARRANTY
1.9 MANUFACTURER RESPONSIBILITY
1.10 USERCHARACTERISTICS
1.11 TECHNICALASSISTANCE
1.12 SPAREPARTS
1.13 IDENTIFICATION LABEL
1.14 OVENDELIVERY
2 SAFETY RECOMMENDATIONS
2.1 WARNINGS FOR THE INSTALLER
2.2 WARNINGS FOR THE USER
2.3 WARNINGS FOR THE MAINTENANCETECHNICIAN
3 MOVEMENT AND TRANSPORT
4 PREPARATION OF THE INSTALLATION AREA
4.1 SAFETYPRECAUTIONS
4.2 MACHINE INSTALLATION LOCATIONS
5 INSTALLATION
5.1 OVENPOSITIONING
5.2 EQUIPMENT HOOK-UP

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5.2.1Electrical connection
5.2.1.1 Ground connection
6 OVEN START UP AND USE
6.1 COMMAND PANNEL DESCRIPTION
6.2 FIRST LIGHTING OF THE OVEN
6.3 START UPFASE
6.4 GENERAL INDICATIONS FOR A GOOD COOKING
6.5 OUR PIZZA CHEF’S SUGGESTIONS
6.6 WORKINGPHASE
6.7 SHUT DOWNPHASE
7 MAINTENANCE AND CLEANING
7.1 SAFETYPRECAUTIONS
7.2 ORDINARYMAINTENANCE FORTHE USER
7.2.1 Cleaningof refractoryplan
7.2.2 Externalcleaning of theoven
8 ALLARM AND POSIBLE FAULTS
9 INFORMATION FOR DEMOLITION AND DISPOSAL
10 EXPLODED VIEW
11 THECNICAL DATA

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Dear client,
Above all, thank you for choosing our product and we would like to
congratulate you on your selection.
In order to better use your new oven, please carefully read the
information contained in this manual.
1 INTRODUCTION
The manufacturer reserves the right to change technical
specifications and features and/or functions of the machine at any
time without notice.
1.1 SYMBOLS
In this manual, important information it is highlighted using the
following symbols:
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 INSTRUCTION: Instructions pertaining to correct use of the oven
and those responsible for using the machine.
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 WARNING: Signifies a particularly important point.
 DANGER: Signifies important information about practices for
preventing accidents or damages
1.2 INTENDED USE
The oven were designed and constructed exclusively for use in food
sectors, for preparing and to cook pizzas and similar products .
The intended use described above and the machine configurations are
the only uses authorized by the Manufacturer: do not use the machine
in any way that does not adhere to the provided instructions.
 The intended use is valid only for equipment which is in good
structural, mechanical and engineering condition.
1.3 PURPOSE AND CONTENTS OF MANUAL

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Purpose:
The purpose of this manual is to allow the user to operate the machine in
adherence to all regulations and to make use of the necessary materials
for correct, safe and enduring use.
Contents:
This manual contains all the necessary information for installation, use
and maintenance of the machine.
Scrupulous adherence to the information contained in this manual
guarantees high safety and productivity levels of the machine.
1.4 CONSERVATION OF THIS MANUAL
Conservation and Consultation:
The manual must be conserved with care and must always be available
for consultation, both by the user and by those responsible for assembly
and maintenance.
The Use and Maintenance Manual is an integral part of the machine.
Deterioration and Disposal:
If necessary, request another copy of the manual from the manufacturer
or dealer.
Transfer of the oven:
If the oven is to be transferred, the user is required to deliver this manual
to the purchaser.
1.5 MANUAL UPDATING
This manual is a state of the art explanation of the machine at the
moment the machine is released on the market.
The machines which are already available on the market, with their
related documentation, will not be considered to be lacking or inadequate
following possible modifications, adjustments or applications of new
technologies on newly marketed machines.
1.6 GENERAL INFORMATION

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Information:
In the case of exchange of information with the Manufacturer or the
Dealer regarding the oven, please refer to the serial number and the
identification data of the machine reported on the plate.
Responsability:
With delivery of this manual, the Manufacturer declines any and all
responsibility, both civil and criminal, for accidents deriving from partial or
total non-adherence to the specifications contained herein.
The Manufacturer declines any and all responsibility deriving from
improper use of the machine or incorrect use by the user, unauthorized
modifications and/or repairs, use of unoriginal spare parts or parts not
appropriate for this machine model.
Extraordinary maintenance::
Extraordinary maintenance operations must be executed by qualified
personnel trained to intervene on the oven model referred to in this
manual.
Responsibility for installation operations:
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 Responsibility for oven installation operations are not considered to
be responsibility of the Manufacturer. This is, and remains, the
responsibility of the installer who is in charge of executing the controls
related to the correctness of the proposed installation. In addition, all
safety regulations outlined in currently enforced laws in the state in which
the machine is installed must be respected.
Use:
In addition to the instructions contained in this manual, use of the
machine is subject to all safety regulations outlined in the specific laws in
the state where the machine is installed.
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1.7 RELEVANT SAFETY AND ACCIDENT PREVENTION
REGULATIONS TO BE ADHERED TO

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•Directive 2006/95/CE "Regarding harmonization of legislation of
the member States in relation to electrical materials destined for use
within certain voltage limits”.
•Directive 2004/108/CE “Regarding harmonization of legislation of
the member States in relation to electromagnetic compatibility and that
repealed by Directive 89/336/CEE”.
•Directive 89/391/CEE “Regarding implementation of measures
aimed at promotion of improvements in worker safety and health during
the work shift”.
•Directive 2006/42/CE “Regarding machines and amendments of
the Directive 95/16/CE”.
•Directive 85/374/CEE and Directive 1999/34/CE “Regarding
harmonization of legislative, regulatory and administrative instructions, of
the member States in regards to responsibility for damages caused by
defective products”.
•Directive 2002/95/CE “regarding use restrictions of determined
hazardous substances in the electrical and electronic equipment”.
•Directive 2002/96/CE and 2003/108/CE “Regarding disposal of
electrical and electronic equipment RAEE) and subsequent
amendments.”
1.8 LEGAL WARRANTY
The period of the guarantee is in agreement with the European
community standards and starts from the date of the invoice issued at the
time of purchase..
Within such a period parts will be replaced or repaired free of charge, only
free our works that, for unequivocal and well ascertained reasons, are
found to have manufacturing defects; this does not include electrical
components and those subject to wear.
Shipping costs and labor are not included in the guarantee.
In order to make use of the legal warranty, the user must, as outlined in
Directive 1999/44/CE, strictly observe the instructions contained in this
manual, and in particular:
always operate the oven within the limits of its intended use;
always and diligently execute constant maintenance;

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authorize only personnel with adequate skills, behavior and proper
training to use the oven.
Non-adherence to the instructions contained in this manual will cause the
warranty to be considered immediately null and void.
1.9 MANUFACTURER RESPONSIBILITY
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  The manufacturer declines all civil and criminal responsibility,
direct or indirect, due to:
installation that does not conform to local currently enforced
regulations and safety directives;
non-observance of the instructions contained in this manual;
installation by unqualified and untrained personnel;
use that does not comply with safety directives;
modifications and repairs on the machine that are unauthorized by
the Manufacturer;
use of unoriginal spare parts or parts notspecific to the oven model;
lack of maintenance;
extraordinary events.
1.10 USER CHARACTERISTICS
The user of the oven must be an adult, responsible person having the
necessary technical knowledge for ordinary maintenance of the
mechanical and electrical components of the machine
Be sure to keep children awayfrom the machine while it is operating.
1.11 THECNICAL ASSISTANCE
The Manufacturer is able to resolve any problems that occur regarding
use and maintenance of the machine for its entire lifespan.
The central headquarters is at your disposal for information about the
nearest authorized assistance centre.
1.12 SPARE PARTS
Use exclusively original spare parts.

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Do not wait until components are worn out before replacing them.
Replacing a worn component before breakage helps to prevent injuries
deriving from accidents caused by unexpected component breakage,
which could provoke serious damage to persons or things.
 Execution of periodical maintenance controls as indicated in
the chapter "MAINTENANCE AND CLEANING"
1.13 IDENTIFICATION LABEL
The identification label placed on the oven contains all of the machine
data, including Manufacturer data, the serial number and the brand .
1.14 OVEN DELIVERY
The oven is provided in a closed cartboard package bound with straps to
a wooden platform thatcan be moved using forklifts and/or other means.
Inside of the package, in addition to the machine, there are also
instructions for use, installation and maintenance, as well as the
declaration of conformity in accordance with the machines directive.
2 SAFETY RECOMMENDATIONS
2.1 WARNINGS FOR THE INSTALLER
 Check that the location of the oven is in compliance with local,
national and European regulations.
Adhere to the instructions in this manual.
Do not execute electrical connections using temporary or uninsulated
cables.
Check that the ground connection of the electrical system is
functioning properly.
Always use individual safety devices and other means of protection in
compliance with the law.

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2.2 WARNING FOR THE USER
 The conditions in the surrounding area where the machine will be
installed must have the following characteristics:
the area must be dry;
the area must have water and heat sources at an adequate distance;
ventilation and lighting must be suitable and comply with the hygiene
and safety standards foreseen by current laws;
the floor must be flat and compact to facilitate thorough cleaning;
there must be no obstacles of any kind in the immediate vicinity of the
machine that could effect the machine's normal ventilation.
In addition, the user must:
make certain to keep children away from the machine when it is
operating;
adhere to the instructions in this manual.
not remove or tamper with the safety devices on the machine;
always pay careful attention to the work at hand and not use the
machine when in a distracted state;
perform all operations with maximum safetyand calm;
respect the instructions and warnings displayed on the machine
labels.
The labels are accident prevention devices, and therefore must always be
perfectly legible. If these should be damaged and illegible, it is mandatory
to replace them byrequesting replacements from the Manufacturer.
At the end of each working shift, before cleaning, maintenance or
transfer operations, disconnect electrical power.
2.3 WARNINGS FOR THE MAINTENANCE OPERATOR
 Observe the instructions indicated in this manual.
Always use individual safety devices and other protection means.

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Before starting any maintenance operations, make sure that the
oven, it was used, is cooled down .
If any of the safety devices is worn or faulty, the oven is also
considered faulty and not to be used.
Disconnect electrical power before intervening on electrical or
electronic parts and connectors.
3 MOVEMENT AND TRANSPORT
The oven is provided complete with all of the necessary parts in a closed
package attached to a wooden pallet with straps.
The oven must be unloaded from the transport vehicle, lifting it with
suitable equipment.
To transport the oven to its installation area, use a rolling cart with
adequate load capacity.
During lifting operations, avoid sudden movements.
Make certain that the lifting means have a load capacity that is
superior to the weight of the machine to be lifted.
The operator maneuvering the lifting equipment is responsible for lifting
the load.
Leave a free space of approximately 20 cm around the oven to facilitate
use, cleaning and maintenance operations.
DANGER
 Be careful that children do not play with the packaging
materials (for example, plastic film and styrofoam).
Suffocation danger!
4 PREPARATION OF THE INSTALLATION
AREA
4.1 SAFETY PRECAUTIONS

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 Responsibility for operations executed in the location where the
machine is installed is, and remains, of the user. The user is also
responsible for execution of controls related to the installation of the
machine.
The user must adhere to all local, national and European safety
regulations.
The equipment mustbeinstalled on floors with adequate load capacity.
The assembly and disassembly instructions for the oven are reserved for
specialized technicians.
It is always recommended that users contact our assistance service for
technical requests.
If other technicians intervene, it is recommended to make certain of their
skills.
Prior to starting machine assembly or disassembly, the installer must
adhere to safety precautions in compliance with the law, and in particular
must:
A) not operate in adverse conditions;
B) operate in perfect psycho/physical conditions and must check that the
individualaccident prevention devices are perfectly functional;
C) wear accident prevention gloves;
D) wear accident prevention footwear;
E) use tools that are electrically insulated;
F) make sure that the area used for assembly and disassembly is free
of any obstacles.
4.2 OVEN INSTALLATION LOCATION
The following figure illustrates the minimum distances that must be
respected when positioning the machine to facilitate use, cleaning and
maintenance of the oven.
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 The minimum distance that must be respected between the oven
and surrounding walls or other machines must be approximately 20 cm.

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5 INSTALLATION
Installation must be executed by qualified personnel in compliance with
local, national and European regulations.
5.1OVEN POSITIONING
Ensure that the oven is put on a stand with the suitable carrying capacity
and that is flat.
After unpacking the oven from its packing, position it in prepared location,
taking into account the minimum distances (see point 4.2). Remove
possible protections in polystyrene and take off the protecting film (F)
avoiding to use tools which can damage the surfaces.
5.2 EQUIPMENT HOOK-UP
5.2.1 Electrical connection

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The oven is not provided with power supply cable. When connecting the
appliance electrically, an automatic RCD must be interposed with an
opening distance between contacts of at least 3 mm. To connect the
appliance electrically it is essential to procede in the following way:
• raise the cover of the terminal block
• connect to the terminal block the power cable.
The power supply cable must be of H07-RNF type, with approved
minimum cross section as prescribed bythe specific directive.
The electrical outlet must be easy to access, no moving should be
necessary.
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 The electrical connection (plug) must be easily accessible,
also following oven installation.
The distance between the machine and the socket must be adequate to
not cause tension in the power supply cable. In addition, the cable must
not be located beneath the machine support base.
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 If the electrical power supply cable is damaged, it must be
replaced by the technical assistance service or by a qualified
technician to prevent any risks.
5.2.1.1 Ground connection

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 It is mandatory that the electrical system is equipped with a
ground connection.
The appliance must be part of an equipotential system. The connection is
done on terminal marked with symbol which you will find near the cable
clamp. The section of the equipotential wire must be at least 10mm2The
equipotentialsymbol is showed in the following figure.
6 OVEN START UP AND USE
6.1 COMMAND PANEL DESCRIPTION
The command pannel consists of :

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BABY OVEN
(A) Main switch
(B) Thermostat for the regulation of top and middle temperatures
BABY
BABY 3T
(A)
(B)
(C)
(D)
(E)
(E)
(F)
(G)
(H)
(I)
(L)

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(C) Bottom heating elements swittch
(D) Top and middle heating elements function pilot light
(E) Bottom heating elements function pilot light
BABY 3T OVEN
(A) Main switch
(E) Thermostat for the regulation of top temperatures
(F) Top heating elements function pilot light
(G) Thermostat for the regulation of middle temperatures
(H) Middle heating elements function pilot light
(I) Thermostat for the regulation of bottom temperatures
(L) Bottom heating elements function pilot light
6.2 LIGHTING OF THE OVEN
At the first use of the appliance it is advisable to heat the empty oven to
eliminate bad smells caused by the refractory stones evaporation and the
inner metallic parts.
Procedure:

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- set the main switch in the position “1” after checking that the oven is
connected with the power supply
- leave the oven working (empty) for at least 8 hours at the temperature
of 300°before proceeding to the first baking
6.3 START UP PHASE
After connecting the oven to the electric net rotate the main switch (A) in
position “1”. Rotate the thermostat knobs until the expected temperature.
In this way top and bottom heating elements are under working and the
relevant light signals switch on.
6.4 GENERAL INDICATIONS FOR A GOOD COOKING
Generally for the food products it is not advisable to give precise
temperature and baking time, because of their different characteristics.
Particularly, regarding pizza and similar products, time and temperatures
depend on the shape and thickness of the dough, as well as on the
quantity and typology of the additional ingredients.
For those reasons it is always advisable to carry out previously some
baking tests, (particularly when it is an absolute new oven), with the aim
of understanding as much as possible the characteristics and the
functioning ofthe oven.
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 Ideal Time and temperature choice is determinant for a right pizza
baking; mostly they depend on the operator’s experience.
6.5 OUR PIZZA CHEF’s SUGGESTIONS
In this chapter we report ideas and advices coming from a skilled
Pizzaioli working team who continuosly cooperates for the
development of our products.

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For an optimal result, and then a good pizza, baking must be carried out
at an average temperature of 310°Cfor 3 minutes.
For an easier use and care of the oven, for the best result, we strongly
advise to operate as follows:
1) The oven must be switched on (heating phase) at least one hour
before the use; in this phase the below mentioned temeperatures
must be set:
TOP 300°C
BOTTOM 250°C
2) At this stage proceed with the first baking keeping these settings
3) After baking the first pizzas (first baking), set on the oven the below
mentionetemperatures:
TOP 320°C
BOTTOM 300°C
Proceeding with the second and step by step with the subsequent
baking keeping these settings.
4) Once several baking done, or in any case while the oven must simply
remain in temperature, without any baking, reset the oven according
to the setting under point 1
5) When wishing to resume the pizza baking, undertake again the
same steps starting from point 1
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 For an optimal result, it is necessary that 20% of the baking surface
(refractory stones) remains free. This solution allows the best elimination
of the water steams coming from the pizzas under baking.
When that solution is not applied, and the entire baking area is full (this is
not ideal), the exhauster valve must be fully opened for an easier water
steam expulsion.
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 For an optimal result it is better to change always the area from one
to another baking. This solution enables the refractory stone to dry up in
the right way an even temperature on the whole area .
6.6 WORKING PHASE