PizzaGroup IF17 VS User manual

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KN NE EA AD DI IN NG G M MA AC CH HI IN NE E
V
VS S
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IF F1 17 7V VS S ÷ ÷ I IF F2 22 2V VS S ÷ ÷ I IF F3 33 3V VS S ÷ ÷ I IF F4 42 2V VS S ÷ ÷ I IF F5 53 3V VS S
I
IR R1 17 7V VS S ÷ ÷ I IR R2 22 2V VS S ÷ ÷ I IR R3 33 3V VS S ÷ ÷ I IR R4 42 2V VS S ÷ ÷ I IR R5 53 3V VS S
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Reseller Stamp for
Warranty

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DECLARATION OF CONFORMITY
In agreement with the Low Voltage Directive 2006/95 EEC, with the directive 2004/108 EEC
(EMC9),with the directive 2006/42 EEC (machines), integrated by the CE mark.
In agreement with Regulation (EC) No. 1935/2004 of the European Parliament and of the Council of
27 October 2004 on materials and articles intended to come into contact with food.
Type of appliance / Machine KNEADING MACHINE
Trademark
Model
IF17 VS – IF22 VS – IF33 VS – IF42 VS – IF53 VS
IR17 VS – IR22 VS – IR33 VS – IR42 VS – IR53 VS
Manufacturer PIZZA GROUP S.r.l.
Address
Telephone
Telefax
The harmonised standards or technical specifications (designations) that have been applied in
agreement with the highest professional standards on safety in force in the EEC are:
Standards or other normative documents Test report - Technical data sheets
EN 60335-1 EN 60335-2-64 IMQ PRIMA CONTROL 58 CEEL 99
EN 292 EN 294 EN 418 FLAM GAS
EN 55014 EN 61000-3-2 EN 61000-3-3
Other information:
In my capacity as manufacturer and/or authorised representative of the company inside the EEC, I
hereby declare, under my own responsibility that the appliances conform to the essential
requirements of the aforementioned Directives.
San Vito al Tagliamento (PN) Bellotto Carlo
07.01.2010 President

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The equipment is constructed and tested in accordance with
the safety regulations indicated in the reference European
directives.
This manual is for people who are going to install, use or
service the kneading machine so they may get the very best
out of it.
In the case of questions about the contents or for any other
clarification, contact the manufacturer or authorized
technical assistance centre, providing the number of the
section and topic needing clarification.
It is important to keep this manual with the oven, even if it is
moved elsewhere or changes hands, so it may be consulted
whenever needed, using the information it contains which is
necessary to ensure working under safe conditions.
In addition, this document is the property in legal terms, and
it is prohibited to tamper with or translate its contents, or
distribute it to third parties without authorization.
The technical information, graphic representations and
specifications contained in this manual are not to be
distributed.
The manufacturer is not obliged to advise of any
subsequent changes to the product.
© Copyright 2010

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INDEX
1 INTRODUCTION
1.1 SYMBOLS
1.2 INTENDED USE
1.3 PURPOSE AND CONTENTS OF MANUAL
1.4 CONSERVATION OF THIS MANUAL
1.5 MANUAL UPDATING
1.6 GENERAL INFORMATION
1.7 RELEVANT SAFETY AND ACCIDENT
PREVENTION REGULATIONS TO BE
ADHERED TO
1.8 LEGAL WARRANTY
1.9 MANUFACTURER RESPONSIBILITY
1.10 USER CHARACTERISTICS
1.11 TECHNICAL ASSISTANCE
1.12 SPARE PARTS
1.13 IDENTIFICATION LABEL
1.14 KNEADING MACHINE DELIVERY
2 SAFETY RECOMMENDATIONS
2.1 WARNINGS FOR THE INSTALLER
2.2 WARNINGS FOR THE USER
2.3 WARNINGS FOR THE MAINTENANCE
TECHNICIAN
3 MOVEMENT AND TRANSPORT

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4 PREPARATION OF THE INSTALLATION
AREA
4.1 SAFETY PRECAUTIONS
4.2 MACHINE INSTALLATION LOCATIONS
5 INSTALLATION
5.1 KNEADING MACHINE LEVELLING
5.2 EQUIPMENT HOOK-UP
5.2.1 Electrical connection
5.2.1.1 Ground connection
6 KNEADING MACHINE START-UP AND
USE
6.1 COMMAND PANEL DESCRIPTION
6.2 START-UP PHASE
6.3 WORKING PHASE
6.4 SAFETY DEVICES
6.5 SHUT-DOWN PHASE
7 MAINTENANCE AND CLEANING
7.1 SAFETY PRECAUTIONS
7.2 ORDINARY MAINTENANCE FOR THE USER
7.2.1 General cleaning
7.2.2 Upper chain tensioning
7.2.3 Greasing the chains
8 POSSIBLE FAULTS

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9 INFORMATION FOR DEMOLITION AND
DISPOSAL
10 ELECTRICAL DIAGRAM
11 EXPLODED DIAGRAM AND SPARE
PARTS LIST
12 TECHNICAL DATA

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Dear client,
Above all, thank you for choosing our product and
we would like to congratulate you on your selection.
In order to better use your new kneading machine,
please carefully read the information contained in
this manual.
1 INTRODUCTION
The manufacturer reserves the right to change
technical specifications and features and/or functions
of the machine at any time without notice.
1.1 SYMBOLS
In this manual, important information it is highlighted
using the following symbols:
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 INSTRUCTION: Instructions pertaining to correct
use of the kneading machine and those responsible
for using the machine.
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 WARNING: Signifies a particularly important point.
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 DANGER: Signifies important information about
practices for preventing accidents or damages

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1.2 INTENDED USE
The kneading machine versions with a fixed head and
tank or with removable head and tank were designed
and constructed exclusively for use in food sectors for
preparing dough made with grain flours, mainly for use
in pizzerias, bakeries and pastry shops.
The intended use described above and the machine
configurations are the only uses authorized by the
Manufacturer: do not use the machine in any way
that does not adhere to the provided instructions.
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 The intended use is valid only for equipment which is
in good structural, mechanical and engineering
condition.
1.3 PURPOSE AND CONTENTS OF MANUAL
Purpose:
The purpose of this manual is to allow the user to
operate the machine in adherence to all regulations
and to make use of the necessary materials for correct,
safe and enduring use.
Contents:
This manual contains all the necessary information for
installation, use and maintenance of the kneading
machine.
Scrupulous adherence to the information contained in
this manual guarantees high safety and productivity
levels of the kneading machine.

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1.4 CONSERVATION OF THIS MANUAL
Conservation and Consultation:
The manual must be conserved with care and must
always be available for consultation, both by the user
and by those responsible for assembly and
maintenance.
The Use and Maintenance Manual is an integral
part of the machine.
Deterioration and Disposal:
If necessary, request another copy of the manual from
the manufacturer or dealer.
Transfer of the kneading machine:
If the kneading machine is to be transferred, the user is
required to deliver this manual to the purchaser.
1.5 MANUAL UPDATING
This manual is a state of the art explanation of the
machine at the moment the machine is released on the
market.
The machines which are already available on the
market, with their related documentation, will not be
considered to be lacking or inadequate following
possible modifications, adjustments or applications of
new technologies on newly marketed machines.
1.6 GENERAL INFORMATION
Information:
In the case of exchange of information with the
Manufacturer or the Dealer regarding the kneading

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machine, please refer to the serial number and the
identification data of the machine reported on the
plate.
Responsibility:
With delivery of this manual, the Manufacturer declines
any and all responsibility, both civil and criminal, for
accidents deriving from partial or total non-adherence
to the specifications contained herein.
The Manufacturer declines any and all responsibility
deriving from improper use of the machine or incorrect
use by the user, unauthorized modifications and/or
repairs, use of unoriginal spare parts or parts not
appropriate for this machine model.
Extraordinary maintenance:
Extraordinary maintenance operations must be
executed by qualified personnel trained to intervene on
the kneading machine model referred to in this
manual.
Responsibility for installation operations:
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 Responsibility for kneading machine installation
operations are not considered to be responsibility of
the Manufacturer. This is, and remains, the
responsibility of the installer who is in charge of
executing the controls related to the correctness of the
proposed installation. In addition, all safety regulations
outlined in currently enforced laws in the state in which
the machine is installed must be respected.
Use:
In addition to the instructions contained in this manual,
use of the machine is subject to all safety regulations

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outlined in the specific laws in the state where the
machine is installed.
1.7 RELEVANT SAFETY AND ACCIDENT PREVENTION
REGULATIONS TOBE ADHERED TO
A) Directive 2006/95/CE "Regarding harmonization of
legislation of the member States in relation to electrical
materials destined for use within certain voltage limits”.
B) Directive 2004/108/CE “Regarding harmonization of
legislation of the member States in relation to
electromagnetic compatibility and that repealed by
Directive 89/336/CEE”.
C) Directive 89/391/CEE “Regarding implementation of
measures aimed at promotion of improvements in
worker safety and health during the work shift”.
D) Directive 2006/42/CE “Regarding machines and
amendments of the Directive 95/16/CE”.
E) Regulation No. 1935/2004 “Regarding materials and
objects destined for contact with food products and
that repealed by Directives 80/590/CEE and
89/109/CEE".
F) Directive 85/374/CEE and Directive 1999/34/CE
“Regarding harmonization of legislative, regulatory and
administrative instructions, of the member States in
regards to responsibility for damages caused by
defective products”.
G) Directive 2002/95/CE “regarding use restrictions of
determined hazardous substances in the electrical and
electronic equipment”.

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H) Directive 2002/96/CE and 2003/108/CE “Regarding
disposal of electrical and electronic equipment RAEE)
and subsequent amendments.”
I) Directive EN453:2000 “Machines for food industries -
Kneading machines for food products – safety and
health requirements”.
1.8 LEGAL WARRANTY
The period of the guarantee is in agreement with the
European community standards and starts from the
date of the invoice issued at the time of purchase..
Within such a period parts will be replaced or repaired
free of charge, only free our works that, for
unequivocal and well ascertained reasons, are found
to have manufacturing defects; this does not include
electrical components and those subject to wear.
Shipping costs and labor are not included in the
guarantee.
In order to make use of the legal warranty, the user
must, as outlined in Directive 1999/44/CE, strictly
observe the instructions contained in this manual, and
in particular:
- always operate the kneading machine within the
limits of its intended use;
- always and diligently execute constant maintenance;
- authorize only personnel with adequate skills,
behavior and proper training to use the kneading
machine.

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Non-adherence to the instructions contained in this
manual will cause the warranty to be considered
immediately null and void.
1.9 MANUFACTURER RESPONSIBILITY
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 The manufacturer declines all civil and criminal
responsibility, direct or indirect, due to:
- installation that does not conform to local currently
enforced regulations and safety directives;
- non-observance of the instructions contained in this
manual;
- installation by unqualified and untrained personnel;
- use that does not comply with safety directives;
- modifications and repairs on the machine that are
unauthorized by the Manufacturer;
- use of unoriginal spare parts or parts not specific to
the kneading machine model;
- lack of maintenance;
- extraordinary events.
1.10 USER CHARACTERISTICS
The user of the kneading machine must be an adult,
responsible person having the necessary technical
knowledge for ordinary maintenance of the mechanical
and electrical components of the machine
Be sure to keep children away from the machine while
it is operating.

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1.11 TECHNICAL ASSISTANCE
The Manufacturer is able to resolve any problems that
occur regarding use and maintenance of the machine
for its entire lifespan.
The central headquarters is at your disposal for
information about the nearest authorized assistance
centre.
1.12 SPARE PARTS
Use exclusively original spare parts.
Do not wait until components are worn out before
replacing them.
Replacing a worn component before breakage helps to
prevent injuries deriving from accidents caused by
unexpected component breakage, which could
provoke serious damage to persons or things.
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 Execution of periodical maintenance controls as
indicated in the chapter "MAINTENANCE AND
CLEANING"
1.13 IDENTIFICATION LABEL
The identification label placed on the kneading
machine contains all of the machine data, including
Manufacturer data, the serial number and the brand
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1.14 KNEADING MACHINE DELIVERY
The kneading machine is provided in a wooden
package bound with straps to a wooden platform that
can be moved using forklifts and/or other means.
Inside of the package, in addition to the machine, there
are also instructions for use, installation and
maintenance, as well as the declaration of conformity
in accordance with the machines directive.
2 SAFETY RECOMMENDATIONS
WARNINGS FOR THE INSTALLER
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- Check that the location of the kneading machine is in
compliance with local, national and European
regulations.
- Adhere to the instructions in this manual.
- Do not execute electrical connections using
temporary or uninsulated cables.
- Check that the ground connection of the electrical
system is functioning properly.
- Always use individual safety devices and other
means of protection in compliance with the law.
WARNINGS FOR THE USER
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The conditions in the surrounding area where the
machine will be installed must have the following
characteristics:

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- the area must be dry;
- the area must have water and heat sources at an
adequate distance;
- ventilation and lighting must be suitable and comply
with the hygiene and safety standards foreseen by
current laws;
- the floor must be flat and compact to facilitate
thorough cleaning;
- there must be no obstacles of any kind in the
immediate vicinity of the machine that could effect
the machine's normal ventilation.
In addition, the user must:
- make certain to keep children away from the
machine when it is operating;
- adhere to the instructions in this manual.
- not remove or tamper with the safety devices on
the machine;
- always pay careful attention to the work at hand
and not use the machine when in a distracted
state;
- perform all operations with maximum safety and
calm;
- respect the instructions and warnings displayed on
the machine labels.
The labels are accident prevention devices, and
therefore must always be perfectly legible. If these
should be damaged and illegible, it is mandatory to
replace them by requesting replacements from the
Manufacturer.

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- At the end of each working shift, before cleaning,
maintenance or transfer operations, disconnect
electrical power.
WARNINGS FOR THE MAINTENANCE OPERATOR
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- Observe the instructions indicated in this manual.
- Always use individual safety devices and other
protection means.
- Before starting any maintenance operations, make
sure that the kneading machine, it was used, is
cooled down (electric motor).
- If any of the safety devices is worn or faulty, the
kneading machine is also considered faulty and not
to be used.
- Disconnect electrical power before intervening on
electrical or electronic parts and connectors.
3 MOVEMENT AND TRANSPORT
The machine is provided complete with all of the
necessary parts in a closed package attached to a
wooden pallet with straps.
Be careful of the machine's tendency to topple.
The machine must be unloaded from the transport
vehicle, lifting it with suitable equipment.
To transport the machine to its installation area, use a
rolling cart with adequate load capacity.
During lifting operations, avoid sudden movements.

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Make certain that the lifting means have a load
capacity that is superior to the weight of the
machine to be lifted.
The operator maneuvering the lifting equipment is
responsible for lifting the load.
Leave a free space of approximately 50 cm around the
kneading machine to facilitate use, cleaning and
maintenance operations.
If the kneading machine is unstable due to
irregularities in the floor, adjust the support feet or
wheels using pieces of hard rubber.
For machines equipped with wheels, make sure that
these are braked by pressing them down until the lever
is blocked.
DANGER
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Be careful that children do not play with the
packaging materials (for example, plastic film and
styrofoam). Suffocation danger!
4 PREPARATION OF THE INSTALLATION
AREA
4.1 SAFETY PRECAUTIONS
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Responsibility for operations executed in the location
where the machine is installed is, and remains, of the

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user. The user is also responsible for execution of
controls related to the installation of the machine.
The user must adhere to all local, national and
European safety regulations.
The equipment must be installed on floors with
adequate load capacity.
The assembly and disassembly instructions for the
kneading machine are reserved for specialized
technicians.
It is always recommended that users contact our
assistance service for technical requests.
If other technicians intervene, it is recommended to
make certain of their skills.
Prior to starting machine assembly or disassembly, the
installer must adhere to safety precautions in
compliance with the law, and in particular must:
A) not operate in adverse conditions;
B) operate in perfect psycho/physical conditions and
must check that the individual accident
prevention devices are perfectly functional;
C) wear accident prevention gloves;
D) wear accident prevention footwear;
E) use tools that are electrically insulated;
F) make sure that the area used for assembly and
disassembly is free of any obstacles.
4.2 MACHINE INSTALLATION LOCATION
The figure below illustrates the minimum distances that
must be respected when positioning the machine to
facilitate use, cleaning and maintenance of the
kneading machine.